CN201291855Y - Control device for whole-column interposition rail transport of urban rail cars - Google Patents
Control device for whole-column interposition rail transport of urban rail cars Download PDFInfo
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- CN201291855Y CN201291855Y CNU2008201590025U CN200820159002U CN201291855Y CN 201291855 Y CN201291855 Y CN 201291855Y CN U2008201590025 U CNU2008201590025 U CN U2008201590025U CN 200820159002 U CN200820159002 U CN 200820159002U CN 201291855 Y CN201291855 Y CN 201291855Y
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Abstract
The utility model discloses a control device used for entire train interposition of urban vehicles and railway transportation. The control device comprises a brake control box, a connection pipeline and an electric circuit; wherein the brake control box comprises a microcomputer control unit, a pressure sensor, an emergency air exhaust device, a pressure switch and an air cylinder; the pressure sensor is connected with the signal input end of the microcomputer control unit, and the emergency air exhaust device is connected with the signal output end of the microcomputer control unit. The control device can directly control a brake system of a train and is independent of other systems of the train; the control device can ensure the accordance of the braking processes between urban rail vehicles and railway vehicles; the braking impact is reduced, and the maintaining as well as upgrading are convenient.
Description
Technical field
The utility model belongs to the city rail vehicle production tooling, is mainly used in the control to brake when compile hanging railway transportation of city rail vehicle permutation.
Background technology
The transportation of city rail vehicle is generally adopted transportation of highway flat truck or railway permutation to compile and is hung transportation.The control principle of vehicular transport device as shown in Figure 1 in the past: the city rail vehicle permutation is compiled and hung railway transportation is to gather train tube pressure by conveying arrangement to change, and pressure changed be converted into analog electrical signal and pass to control unit for vehicle (VCU), VCU changes the braking mode of judging railroad train according to train tube pressure, and provides the corresponding braking of city rail vehicle or alleviate instruction.Conveying arrangement is equivalent to the effect of vehicle controller in this pattern.
Because the conveying arrangement of vehicle only transmitted the train tube pressure signal in the past, all finish for the judgement of railroad train braking mode and to the work of brake transmission braking instruction, so required special transport software also must be worked out by traction system supplier in the transportation by VCU.China current traction system supplier is mainly overseas enterprise, just exists the cycle long by these enterprise's establishment transport softwares, problems such as expense height and very flexible.So a kind of independent control setup of necessary development makes it not to be subjected to the restriction of other system, the brake system of direct control city rail vehicle is finished railway transportation.
The utility model content
At original conveying arrangement exist can not direct control braking electronic control unit (BECU) deficiency, the utility model aims to provide a kind of city rail vehicle permutation that is used for and compiles the control setup that the extension railway transportation is used, enable except transmitting pressure signal, can also directly export transmission speed signal and braking mode signal by inter-process, realization is to the control of braking electronic control unit BECU, be not subjected to the restriction of other system, easy to use, help saving cost.
The technical scheme that the utility model is taked is, a kind of city rail vehicle permutation that is used for is compiled the control setup that the extension railway transportation is used, comprise control of braking box, connecting pipeline and electric wiring, wherein the control of braking box comprises microcomputer control unit, with the signal input part bonded assembly pressure sensor of microcomputer control unit, with signal output part bonded assembly emergency exhaust device, pressure switch and the reservoir of microcomputer control unit.This microcomputer control unit is by cable output control command control vehicle braking electronic control unit (BECU), to realize the control action to city rail vehicle.
Described connecting pipeline comprises hose assembly, connection transition car team car pipe and the hose coupling assembly of blast main that connects two transition workshop train pipes, the crossover sub between the connection hose.
As preferred version, above-mentioned control of braking box has two, backups each other.
Described pressure sensor has two, and one of them pressure sensor is used for Redundancy Design.
Described control of braking box also comprises two buttons: force and alleviate button and emergency stop button.
Comprise two indicator lamps in the described control of braking box, show subway train and freight train relieved state respectively.The signal output part of microcomputer control unit inserts read out instrument.
Described emergency exhaust device comprises the electronic anti-air-valve of open type electromagnetic valve and DK-1 brake, and its latus rectum is DN32.
Wherein the model of microcomputer control unit is STC12C5412AD.
Principle of work of the present utility model is described in detail as follows:
At first by pressure sensor the current signal that the train tube pressure signal of freight train is converted to 4～20mA being offered microcomputer control unit, generally is the current signal of the linear corresponding 4～20mA of 0～1000kPa air pressure.Pressure sensor is given microcomputer control unit after detecting train pipe transient pressure.Microcomputer control unit is calculated the decompression rate of train pipe by calculating, PWM instruction that the output railcar can be discerned and brake logic instruction, the braking of control subway train and alleviation etc.Control command mainly comprises: stopping brake instruction, parking brake instruction, braking mode instruction, electric braking status command, marshalling status command, vehicle signal instruction and braking instruction or the like.
The decompression rate of above-mentioned train pipe is to calculate according to train pipe transient pressure value and reference pressure.When detecting train pipe decompression rate 〉=10kPa/s, initial transient pressure when control unit should write down the train pipe and reaches this decompression rate, and with this pressure as the reference force value, alleviate instruction unless train sends, otherwise this reference pressure value should immobilize.If the difference of transient pressure value and reference pressure (decompression amount) is less than 40kPa, then the railcar braking deceleration is zero.Corresponding service braking maximum deceleration is 0.6m/s when train pipe pressure reduction reaches 140kPa
2(dutycycle of corresponding PWM ripple is 28.74%).
Simultaneously, microcomputer control unit is except that can be to BECU sends control of braking instruction, can also change the conversion that comes the control presssure switch to realize circuit according to the pressure of train pipe, by read out instrument the braking mode of railroad train, control setup oneself state etc. are monitored, in case discovery fault, the transportation control setup can in time send warning, so that manually take appropriate measures.
When some device of conveying arrangement damaged, forcing in the control of braking box alleviated button can be used for forcing the service braking of alleviating the subway train brake; During emergency situation, emergency stop button in the control of braking box can be implemented permutation car (comprising the SHL1R train) emergency braking.And the indicator lamp in the control of braking box is provided with two, is used for showing subway train and freight train relieved state respectively, when indication is lighted, represents the alleviation of corresponding subway train or freight train.
Microcomputer control unit mouth bonded assembly emergency exhaust device can be controlled the train pipe with the urgent speed air draft, and can adopt dead electricity urgent, and can realize disconnected hook protection.Described emergency exhaust device comprises the electronic anti-air-valve of open type electromagnetic valve and DK-1 brake, and its latus rectum is DN32.
Different with the utility model is that original control setup is to detect, giving controller of vehicle with testing result and calculate and control fully.And can't realize that under the condition that vehicle calculates and controls, collection, data handing, control calculating and control that this device can collect signal are output in one, and vehicle is in complete controlled state.This device can also add artificial control signal to be judged, and the speed, the emergency braking circuit closed state that influence train operating safety are monitored.
In sum, the utility model at first receives train tube pressure signal, speed signal and other digital quantity control signal (as emergency brake signal, force mitigation signal etc.), after the inter-process through the transportation control setup, the braking force command signal that output braking electronic control unit (BECU) can be discerned and other control, shows signal, the braking force size of its output meets the requirement that railroad train brake power is set up, thereby guarantee that city rail vehicle and rolling stock braking procedure are consistent, reduce braking and impact.
Description of drawings
Fig. 1 is a structured flowchart of the prior art;
Fig. 2 is the structured flowchart of the described control setup of embodiment;
Fig. 3 is the control principle block diagram that the described control setup of embodiment is realized;
Fig. 4 is the judgement diagram of curves of train pipe decompression rate among Fig. 3.
In accompanying drawing 4,
The brake action district does not take place in A-; B-service braking sphere of action; C-emergency braking sphere of action;
1-40kPa/min；2-10kPa/s；3-40kPa/s；4-70kPa/s；
The specific embodiment
The city rail vehicle permutation that is used for that present embodiment provides is compiled the control setup that the extension railway transportation is used, and is placed near in the middle of the passageway of driver's cab, and the airduct of device links to each other with the airduct of locomotive, and circuit is connected on the terminal row and relay of train by conductor jointer.Contrast all is the train pipes that utilize train itself in the prior art, has necessarily with other device on the train and gets in touch, and has certain risk; This device usefulness be airduct independently, direct connection locomotive and control setup, pressurized air is by train itself.
Above-mentioned control setup is made up of control of braking box, connecting pipeline, electric wiring etc.Wherein control of braking box schematic diagram is seen Fig. 2, is made up of microcomputer control unit, pressure sensor, emergency exhaust device, pressure switch, indicator lamp, button, reservoir etc.The function of its major part is described below respectively:
● the hose coupling assembly---be used for and being connected of transition car team car pipe and blast main, meet standard TB/T2842-1997.
● hose assembly---be used for the connection of two transition workshop train pipes;
● crossover sub---be used for connecting between flexible pipe conversion;
● the critical component of control of braking box---conveying arrangement, form by microcomputer control unit, pressure sensor, emergency exhaust device, pressure switch, indicator lamp, button, reservoir etc.Be provided with two control of braking boxes, backup each other, when a fault, can switch to another work.
●------is converted to the current signal that pressure sensor is converted into 4～20mA with the train tube pressure signal of freight train and offers microcomputer control unit pressure sensor.This device adopts two pressure sensors, and one of them pressure sensor is used for Redundancy Design.
● microcomputer control unit STC12C5412AD--is used for the output of train tube pressure acquisition of signal, processing and brake command.Accept the train tube pressure signal and judge PWM instruction and the brake logic instruction that back output railcar can be discerned, the braking of control subway train and alleviation etc., simultaneously, the subway conveying arrangement also has simple braking mode and detects and the fault judgement function.
● emergency exhaust device-----can control the train pipe with the urgent speed air draft, emergency exhaust device adopt dead electricity urgent, and can realize disconnected hook protection.These parts are made up of the electronic anti-air-valve of open type electromagnetic valve and DK-1 brake, latus rectum DN32.
●------is according to pressure variation the carrying out conversion of circuit of train pipe for pressure switch.
● button---be provided with two buttons, one is forced the alleviation button, when some device of conveying arrangement damages, is used for forcing the service braking of alleviating the subway train brake; An emergency stop button is used for when urgent, implements permutation car (comprising the SHL1R train) emergency braking.
● indicator lamp---be provided with two indicator lamps, be used for showing subway train and freight train relieved state respectively, when indication was lighted, expression subway train and freight train were alleviated.
Simultaneously, this installs described subway conveying arrangement can also adopt the feedback detection mode with output signal according to demand, realizes that braking mode detects and the fault judgement function.
With reference to Fig. 3, at first the current signal that the train tube pressure signal of freight train is converted to 4～20mA is offered microcomputer control unit by pressure sensor, generally be the current signal of the linear corresponding 4～20mA of 0～1000kPa air pressure.Pressure sensor is given microcomputer control unit after detecting train pipe transient pressure.Microcomputer control unit is calculated the decompression rate of train pipe by calculating, PWM instruction that the output railcar can be discerned and brake logic instruction, the braking of control subway train and alleviation etc.Control command mainly comprises: stopping brake instruction, parking brake instruction, braking mode instruction, electric braking status command, marshalling status command, vehicle signal instruction and braking instruction or the like.
Referring to Fig. 4, decompression rate is below 40kPa/min, for brake action district A does not take place; Decompression rate 10kPa/s is service braking sphere of action B to the 40kPa/s interval; Decompression rate is emergency braking sphere of action C during greater than 70kPa/s.
If train pipe decompression rate is more than or equal to 10kPa/s, and during less than 40kPa/s, the PWM ripple of microcomputer control unit output duty ratio corresponding.The PWM ripple dutycycle linearity of 11%-45% is corresponding to 0-1.15m/s in the present embodiment
2The requirement of railcar deceleration/decel, when PWM ripple dutycycle＞50% or＜then think control-unit fault 3% the time, should provide warning this moment.
Braking deceleration is set according to train pipe transient pressure value and reference pressure.When detecting train pipe decompression rate 〉=10kPa/s, initial transient pressure when control unit should write down the train pipe and reaches this decompression rate, and with this pressure as the reference force value, alleviate instruction unless train sends, otherwise this reference pressure value should immobilize.If the difference of transient pressure value and reference pressure (decompression amount) is less than 40kPa, then the railcar braking deceleration is zero.Corresponding service braking maximum deceleration is 0.6m/s when train pipe pressure reduction reaches 140kPa
2(dutycycle of corresponding PWM ripple is 28.74%).
Simultaneously, microcomputer control unit is except that can be to BECU sends control of braking instruction, can also change the conversion that comes the control presssure switch to realize circuit according to the pressure of train pipe, by read out instrument the braking mode of railroad train, control setup oneself state etc. are monitored, in case discovery fault, the transportation control setup can in time send warning, so that manually take appropriate measures.
When some device of conveying arrangement damaged, forcing in the control of braking box alleviated button can be used for forcing the service braking of alleviating the subway train brake; During emergency situation, emergency stop button in the control of braking box can be implemented permutation car (comprising the SHL1R train) emergency braking.And the indicator lamp in the control of braking box is provided with two, is used for showing subway train and freight train relieved state respectively, when indication is lighted, represents the alleviation of corresponding subway train or freight train.
Microcomputer control unit mouth bonded assembly emergency exhaust device can be controlled the train pipe with the urgent speed air draft, and can adopt dead electricity urgent, and can realize disconnected hook protection.Described emergency exhaust device comprises the electronic anti-air-valve of open type electromagnetic valve and DK-1 brake, and its latus rectum is DN32.
Claims (7)
1, a kind of city rail vehicle permutation that is used for is compiled the control setup that the extension railway transportation is used, it is characterized in that comprising control of braking box, connecting pipeline and electric wiring, wherein the control of braking box comprises microcomputer control unit, with the signal input part bonded assembly pressure sensor of microcomputer control unit, with signal output part bonded assembly emergency exhaust device, pressure switch and the reservoir of microcomputer control unit.
2, compile the control setup that the extension railway transportation is used according to the described city rail vehicle permutation that is used for of claim 1, it is characterized in that described connecting pipeline comprises hose assembly, connection transition car team car pipe and the hose coupling assembly of blast main that connects two transition workshop train pipes, the crossover sub between the connection hose.
3, compile the control setup that the extension railway transportation is used according to the described city rail vehicle permutation that is used for of claim 1, it is characterized in that described control of braking box has two, backups each other.
4, compile the control setup that the extension railway transportation is used according to the described city rail vehicle permutation that is used for of claim 1, it is characterized in that described pressure sensor has two, one of them pressure sensor is used for Redundancy Design.
5, compile the control setup that the extension railway transportation is used according to the described city rail vehicle permutation that is used for of claim 1, it is characterized in that described control of braking box also comprises two buttons: force and alleviate button and emergency stop button.
6, compile the control setup that the extension railway transportation is used according to the described city rail vehicle permutation that is used for of claim 1, it is characterized in that comprising two indicator lamps in the described control of braking box, show subway train and freight train relieved state respectively.
7, compile the control setup that the extension railway transportation is used according to the described city rail vehicle permutation that is used for of one of claim 1-6, it is characterized in that described emergency exhaust device comprises the electronic anti-air-valve of open type electromagnetic valve and DK-1 brake, its latus rectum is DN32; The model of described microcomputer control unit is STC12C5412AD.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201590025U CN201291855Y (en) | 2008-10-31 | 2008-10-31 | Control device for whole-column interposition rail transport of urban rail cars |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201590025U CN201291855Y (en) | 2008-10-31 | 2008-10-31 | Control device for whole-column interposition rail transport of urban rail cars |
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| Publication Number | Publication Date |
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| CN201291855Y true CN201291855Y (en) | 2009-08-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008201590025U Expired - Lifetime CN201291855Y (en) | 2008-10-31 | 2008-10-31 | Control device for whole-column interposition rail transport of urban rail cars |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101423056B (en) * | 2008-10-31 | 2011-12-21 | 南车株洲电力机车有限公司 | Control device and method for urban rail vehicle rail transportation |
| CN106627555A (en) * | 2016-11-18 | 2017-05-10 | 中车长春轨道客车股份有限公司 | Parking brake redundancy monitor and diagnosis system and control method of same |
| CN112665772A (en) * | 2020-12-15 | 2021-04-16 | 神华铁路装备有限责任公司 | Train pipe inspection system and 25t axle weight aluminum alloy coal hopper car system |
-
2008
- 2008-10-31 CN CNU2008201590025U patent/CN201291855Y/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101423056B (en) * | 2008-10-31 | 2011-12-21 | 南车株洲电力机车有限公司 | Control device and method for urban rail vehicle rail transportation |
| CN106627555A (en) * | 2016-11-18 | 2017-05-10 | 中车长春轨道客车股份有限公司 | Parking brake redundancy monitor and diagnosis system and control method of same |
| CN112665772A (en) * | 2020-12-15 | 2021-04-16 | 神华铁路装备有限责任公司 | Train pipe inspection system and 25t axle weight aluminum alloy coal hopper car system |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20090819 |