CN201281755Y - Assay system for multichannel multi-parameter electric measuring meter - Google Patents
Assay system for multichannel multi-parameter electric measuring meter Download PDFInfo
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- CN201281755Y CN201281755Y CNU2008201665905U CN200820166590U CN201281755Y CN 201281755 Y CN201281755 Y CN 201281755Y CN U2008201665905 U CNU2008201665905 U CN U2008201665905U CN 200820166590 U CN200820166590 U CN 200820166590U CN 201281755 Y CN201281755 Y CN 201281755Y
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Abstract
The utility model discloses a verification system of a multi-channel multi-parameter electrical measuring instrument, which comprises a PC, a process checking instrument, a PLC and a bar-code scanning gun. With the help of a PC screen editor, the type and the amplitude of signals to be verified in an instrument channel are defined; an instrument check configuration document is generated in an offline manner; an induced checking instrument configuration document determines standard signals output by the checking instrument; an instrument channel distribution configuration document is completed in an offline manner on the instrument to be verified; and the document is uploaded to the PC. When in verifying, the bar-code scanning gun reads an instrument bar-code, the PC calls in the configuration document of the corresponding bar-code, the instrument to be verified downloads the instrument channel distribution document from the PC to configure the instrument channel, the process checking instrument outputs the standard signals according to a PC command, the PC controls the PLC to switch the instrument channel, the instrument to be verified inputs the standard signals, the measured value thereof is uploaded to the PC in a communication manner, the PC records and distinguishes the verifying results, and the classification management is carried out according to user authority. The verification system realizes the automatic verification of the multi-channel multi-parameter electrical measuring instrument.
Description
Technical field
The utility model belongs to electrical measuring instrument calibrating technology category, relates in particular to a kind of hyperchannel multiparameter electrical measuring instrument verification system.
Background technology
Safe, reliable, the economical operation of industrial processes, inseparable with the precision and the reliability of measure and control instrument.According to the requirement of relevant rules of every profession and trade and national metrological regulations, must carry out periodic verification to it.Have benefited from the technical progress of semiconductor microactuator electronics and microprocessor, the measurement passage of electrical measuring instrument constantly increases, and the multi-functional characteristic (being commonly called as omnipotent input) of measuring passage simultaneously gradually becomes standard configuration function (being that the user just can realize the function of allocating and measuring passage as required by the instrument face plate operation).The verification parameters and the measurement point of hyperchannel multiparameter electrical measuring instrument are numerous and diverse, and artificial calibrating is wasted time and energy and very easily made mistakes, and can't adapt to the requirement of modern production.
The instrument calibration robotization is embodied in three aspects: produce the high precision standard signal automatically, obtain automatically and wait to examine and determine instrument measurement value and standard signal value, automatically record, processing verification result.Must be pointed out that the primary index of instrument calibration is a calibration accuracy.Existing research work is relative ripe aspect instrument calibration result's automatic record and processing, but has ignored the requirement of carrying out differentiated control by user right, is unfavorable for that verification system incorporates the automated system of last layer; Automatically producing high precision multiparameter standard signal is instrument calibration technician long-term aim, regrettably lacks the otherwise effective technique equipment all the time; A large amount of research work have been carried out aspect instrument measurement value and the standard signal value obtaining automatically to wait to examine and determine, institute's solution of putting forward or based on pattern recognition or based on data acquisition technology.Patent " a kind of gauge pointer detects recognition methods and automatic read method automatically " (ZL 200510032946.7), " electrical measurement indicating instrument verifying attachment " (ZL 200620032141.2) adopt shooting, image acquisition, image recognition technology has solved to obtain automatically and has waited to examine and determine instrument measurement value and standard signal value; Its shortcoming is the equipment complexity, and instrument calibration full process automatization degree is limited, and precision is not high.Precision was impaired when the not high mechanism that is derived from this technology of precision, instrument digital measured value were mapped as the simulation demonstration, and instrument simulation displayed value precision when image recognition is converted into digital measured value is impaired once more.Patent " intelligent temperature instrument verification instrument " (ZL 200420031813.9), " intelligent comprehensive instrument check instrument " (ZL 93234893.9) then transplant the achievement in research in digital control field, adopt data collecting card to obtain instrument measurement value and standard signal value, its automaticity is not high, the defective that exists data acquisition A/D (conversion of signals) link that calibration accuracy is descended.Above-mentioned achievement in research is worth with benefiting our pursuits to have with reference to using for reference, but has suitable limitation.Be necessary on existing achievement in research basis, to do further to explore, seek a kind of full-automatic calibration method of high precision of hyperchannel multiparameter electrical measuring instrument.
Summary of the invention
The purpose of this utility model is at the deficiency of existing electrical measuring instrument verification system, and a kind of hyperchannel multiparameter electrical measuring instrument verification system is provided.
Hyperchannel multiparameter electrical measuring instrument verification system is by the PC of configuration multi-serial-port card, process checking gauge, and PLC, the bar code scan rifle is formed.PC through multi-serial-port card respectively with process checking gauge, PLC, bar code scan rifle, wait that the communication interface of examining and determine instrument links to each other, the output terminal of the output of process checking gauge and PLC switching value, wait that the input end of examining and determine the instrument passage links to each other, PLC links to each other with instrument to be examined and determine.
The utility model is compared with background technology, and the beneficial effect that has is:
Process checking gauge generates the required standard signal of instrument calibration according to the PC instruction, has realized the automatic generation of multiparameter standard signal source.
Wait to examine and determine instrument measurement value and standard signal value for obtaining automatically, instrument calibration result of the present utility model uploads PC with communication modes, has overcome existing instrument calibration system and has adopted based on technology such as data acquisition or image recognitions because of the influence of conversion of signals to calibration accuracy.
The application of configuration technology makes the calibrating full process automatization of hyperchannel multiparameter electrical measuring instrument, has guaranteed the standardization of calibration operation, north source property and high efficiency.
Introduce barcode technology in the instrument calibration, verification system is followed by the user right principle of administration by different levels, is convenient to the automated system that verification system incorporates last layer.
Description of drawings
Fig. 1 is the subscriber administration interface figure of instrument calibration system;
Fig. 2 is an instrument calibration system configuration surface chart;
Fig. 3 is that calibrating configuration file is derived process checking gauge configuration file synoptic diagram;
Fig. 4 is the instrument calibration system construction drawing;
Fig. 5 is process checking gauge and the tested instrument line graph of three-wire system PT100;
Fig. 6 is the process checking gauge panel layout;
Fig. 7 is the explanation of process checking gauge panel code.
Embodiment
Describe technology path of the present utility model in detail below in conjunction with accompanying drawing.
As shown in Figure 1, the instrument calibration system allows to create four other users of level: operator's level, class monitor and group leader's level, the divisional and system administrator level of engineering.Wherein operator's rank is minimum, and the authority of inquiring about my verification result is only arranged; The class monitor and group leader can be to the verification result inquiry of whole teams and groups; The slip-stick artist is responsible for examining and determine configuration file and instrument channel arrangement configuration file, and process checking gauge configuration file is then derived from calibrating configuration file automatically.System manager's rank is the highest, bears whole work of the normal operation of instrument calibration system, comprises instrument calibration system user management shown in Figure 1.The higher-level user has lower-level user's authority, and promptly verification system is followed by user right and carried out principle of administration by different levels.To add the user is example, operates as follows: system manager's login, click " interpolation "; Input user name, user cipher, designated user rank; Click " preservation ", click again " withdrawing from ".User list then is used to inquire about the personal information relevant with the instrument calibration system.
Shown in Fig. 2,3, the full-automatic calibration method of hyperchannel multiparameter electrical measuring instrument be verification system on the basis of off-line configuration file, carry out the full-automatic in-line calibration of hyperchannel multiparameter electrical measuring instrument; The off-line configuration of full-automatic calibration method relates to three configuration files: off-line generates calibrating configuration file on PC configuration software screen editor, determines the signal type that each passage of instrument is to be examined and determine and the amplitude of measurement point; Based on calibrating configuration file, derive process checking gauge standard signal type and amplitude required when examining and determine, constitute supporting off-line procedure tester configuration file, process checking gauge configuration file is transparent to the instrument calibration operator.Finish instrument channel arrangement configuration file waiting to examine and determine on the instrument off-line, and be uploaded to PC and preserve, instrument channel arrangement configuration file also is transparent to the instrument calibration operator.
The slip-stick artist clicks " user's login ", correctly input user name, password after, " signal configuration " comes into force; Click " signal configuration " and enter the file operation of calibrating configuration.
In view of hyperchannel multiparameter instrument exists population parameter and designated parameter two quasi-representatives calibrating pattern, now with the omnipotent analog input RX4000B of U.S.'s control company's 12 passages recording instrument without paper, examine and determine 3 line system PT100 thermal resistances, two kinds of parameters of 1～5V DC voltage are example, describe the off-line configuration flow process of instrument calibration system:
● generate two instrument channel arrangement configuration files---PT100 file and 15V file by the RX4000B panel operation, and being uploaded to PC preserves, instrument channel arrangement configuration file PT100 is configured to the PT100 measurement module with omnipotent load module, and instrument channel arrangement configuration file 15V then is configured to 1～5V voltage measurement module with omnipotent load module;
● input calibrating configuration file, instrument channel arrangement configuration file PT100;
● calibrating channel list hurdle input 1-12 (representing 1 to 12 passage);
● particular provisions input 3 (representing 3 line systems);
● input standard signal parameter;
● the input verification parameters;
● click " determining ".
The configuration flow process and the above-mentioned PT100 parameter of calibrating instrument 1～5V voltage parameter are similar.It is pointed out that instrument channel arrangement configuration file PT100 need be revised as instrument channel arrangement configuration file 15V, but calibrating configuration filename is constant.Measurement point provides default and self-defined two kinds of selections by drop-down menu, and default value is got 5 points by the industry rules: lower-limit point, zero point, mid point, key point, upper change point.Measure number of times and recommend 5 times, promptly to same passage, same measurement parameter (type and amplitude) is surveyed 5 times, gives up maximum, minimum value, and the mean value of 3 measured values is as measured value in the middle of getting.Therefore, it is corresponding one by one with calibrating configuration file to wait to examine and determine instrument; The inspection provisioning request, corresponding one or more instrument channel arrangement configuration files of calibrating configuration file.Population parameter calibrating with the omnipotent analog input registering instrument of U.S.'s control RX4000B 12 passages is an example, thermopair K is arranged, S......, thermal resistance PT100, Cu50, voltage 0～5V, 1～5V, electric current 0～10mA, 4～20mA ... wait the corresponding same calibrating configuration file of a series of instrument channel arrangement files.Process checking gauge configuration file is then derived from calibrating configuration file, and calibrating configuration file is corresponding one by one with process checking gauge configuration file.
On the configuration software screen editor of instrument calibration system, generate the calibrating configuration file on Fig. 3 left side; Based on calibrating configuration file, the MX825 process checking gauge configuration file on derived graph 3 the right.During the instrument in-line calibration, instrument calibration program scanning process checking gauge configuration file; If the channel arrangement file changed with last time examining and determine contrast, then download new instrument channel arrangement configuration file, by configuration file configuration instrument passage, otherwise ignore; Process checking gauge is exported-200 ℃ according to the process checking gauge order that calibrating procedure sends, and 0 ℃, 200 ℃, 500 ℃, 800 ℃ of thermal resistance PT100 standard signals; PLC waits to examine and determine the instrument channel number according to what calibrating procedure sent, and the standard signal of process checking gauge output is switched to the dedicated tunnel (dedicated tunnel is 1 among the figure) of waiting to examine and determine instrument.
The MX825 order is made up of 6 territories, is described as follows in conjunction with first command:
01?10?0000?0000?0000?1011?1111?0001?1101
A B C D1 D2 E
A: 2 of binary numbers, 01 representative output, (input) measured in 10 representatives; The direction position
B: 2 of binary numbers, 01 represents positive number, and 10 represent negative; Sign bit
C: 4 of binary numbers, extended fractional; Decimal place
D1/D2: binary number 8+8 position, data 200 (0---65535); Data bit
E: 8 of binary numbers, signal type 14 is represented Pt100; Type bit
Above-mentioned instruction implication: export-200.0 ℃ of thermal resistance Pt100 signals.
The utility model adopts the multi-functional process checking gauge of MX825, and it is a handheld portable instrument (consulting table 1) by built-in vast capacity lithium battery power supply, measurement and output electrical quantity and physical parameter, and its precision is 0.01%～0.015%.MX825 both can pass through panel operation, also can be by communication port by programmed control output and measuring-signal.Execution graph 2 first commands 01 10 0,000 0,000 0,000 1,011 1,111 00011101 (instruction implication: export-200.0 ℃ of thermal resistance Pt100 signals) each position of the switch of circuit is as follows:
K1-V, K2-OUT, K3-Ω, K6-Ω, K7-Ω; K4, K5, the K8 position is uncorrelated.
Table 1 is measured and the output function complete list
As shown in Figure 4, hyperchannel multiparameter electrical measuring instrument verification system is by the PC 1 of configuration multi-serial-port card, process checking gauge 2, PLC 3, bar code scan rifle 4 is formed, PC through multi-serial-port card respectively with process checking gauge, PLC, bar code scan rifle, wait that the communication interface of examining and determine instrument links to each other, the output terminal of the output of process checking gauge and PLC switching value, wait that the input end of examining and determine the instrument passage links to each other, PLC links to each other with instrument to be examined and determine.
Control the omnipotent analog input RX4000B of 12 passages recording instrument without paper with U.S.A, examine and determine 3 line system PT100 thermal resistances, two kinds of parameters of 1～5 DC voltage are example, describe the flow process of the on-line Full calibration method of instrument calibration system:
1) the bar code scan rifle reads the instrument bar code, and PC calls in the calibrating configuration file of corresponding bar code, process checking gauge configuration file and instrument channel arrangement configuration file;
2) the instrument calibration operator verifies calibrating configuration file, confirms that errorless back starts full-automatic calibrating flow process:
A) instrument calibration program scanning process checking gauge configuration file generates the PC instruction of instrument automation calibrating overall process;
B) according to the PC instruction, wait to examine and determine instrument and download instrument channel arrangement configuration file PT100 from PC, by the calibrating requirement the omnipotent load module of RX4000B recording instrument without paper is configured to the PT100 measurement module;
C) according to the PC instruction, the standard signal of process checking gauge output specified type and amplitude;
D) according to the PC instruction, the standard signal that PLC exports process checking gauge switches to waits to examine and determine the instrument dedicated tunnel;
E) wait that the measured value of examining and determine instrument is uploaded to PC with communication modes, PC record, differentiation verification result guarantee that the calibrating data have good consistance, integrality, north source property and calibration accuracy;
F) the PC calibrating procedure is downloaded instrument channel arrangement file 15V, and omnipotent load module is reconfigured as 1～5V measurement module; The similar PT100 calibrating of all the other processes.
When waiting to examine and determine the calibrating of instrument three-wire system PT100 parameter, the line graph of process checking gauge and tested RX4000B recording instrument without paper as shown in Figure 5.
The process checking gauge panel arrangement as shown in Figure 6, the function declaration of each keysym is seen Fig. 7.
Claims (1)
1. hyperchannel multiparameter electrical measuring instrument verification system, it is characterized in that the PC (1) of verification system by the configuration multi-serial-port card, process checking gauge (2), PLC (3), bar code scan rifle (4) is formed, PC through multi-serial-port card respectively with process checking gauge, PLC, bar code scan rifle, wait that the communication interface of examining and determine instrument links to each other, the output terminal of the output of process checking gauge and PLC switching value, wait that the input end of examining and determine the instrument passage links to each other, PLC links to each other with instrument to be examined and determine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201665905U CN201281755Y (en) | 2008-10-31 | 2008-10-31 | Assay system for multichannel multi-parameter electric measuring meter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201665905U CN201281755Y (en) | 2008-10-31 | 2008-10-31 | Assay system for multichannel multi-parameter electric measuring meter |
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| Publication Number | Publication Date |
|---|---|
| CN201281755Y true CN201281755Y (en) | 2009-07-29 |
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| CNU2008201665905U Expired - Lifetime CN201281755Y (en) | 2008-10-31 | 2008-10-31 | Assay system for multichannel multi-parameter electric measuring meter |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101334457B (en) * | 2008-07-08 | 2010-08-11 | 浙江大学 | Multichannel multi-parameter electric measuring meter test system and full-automatic test method |
| CN102183737A (en) * | 2011-03-11 | 2011-09-14 | 浙江中控自动化仪表有限公司 | Multi-channel and multi-parameter automatic verification system and automatic verification method |
| CN102455701A (en) * | 2010-10-22 | 2012-05-16 | 施耐德电器工业公司 | Programmable logic controller (PLC) automatic testing platform using programmable relay structure |
| CN112631241A (en) * | 2020-12-07 | 2021-04-09 | 浙江中控技术股份有限公司 | Automatic calibration method and device for industrial field equipment |
-
2008
- 2008-10-31 CN CNU2008201665905U patent/CN201281755Y/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101334457B (en) * | 2008-07-08 | 2010-08-11 | 浙江大学 | Multichannel multi-parameter electric measuring meter test system and full-automatic test method |
| CN102455701A (en) * | 2010-10-22 | 2012-05-16 | 施耐德电器工业公司 | Programmable logic controller (PLC) automatic testing platform using programmable relay structure |
| CN102455701B (en) * | 2010-10-22 | 2014-04-16 | 施耐德电气（中国）有限公司 | Programmable logic controller (PLC) automatic testing platform using programmable relay structure |
| CN102183737A (en) * | 2011-03-11 | 2011-09-14 | 浙江中控自动化仪表有限公司 | Multi-channel and multi-parameter automatic verification system and automatic verification method |
| CN112631241A (en) * | 2020-12-07 | 2021-04-09 | 浙江中控技术股份有限公司 | Automatic calibration method and device for industrial field equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20090729 Effective date of abandoning: 20081031 |