CN201279723Y - Full-automatic valve rod end grinding machine - Google Patents

Full-automatic valve rod end grinding machine Download PDF

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Publication number
CN201279723Y
CN201279723Y CNU2008200478013U CN200820047801U CN201279723Y CN 201279723 Y CN201279723 Y CN 201279723Y CN U2008200478013 U CNU2008200478013 U CN U2008200478013U CN 200820047801 U CN200820047801 U CN 200820047801U CN 201279723 Y CN201279723 Y CN 201279723Y
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Prior art keywords
grinding
positioning seat
valve stem
blank material
automatic valve
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Expired - Fee Related
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CNU2008200478013U
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Chinese (zh)
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赵明山
张长柏
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ZHONGSHAN CITY DONGSHENG TOWN
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ZHONGSHAN CITY DONGSHENG TOWN
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Abstract

The utility model provides a full-automatic valve rod tip grinds machine, the key lies in valve rod tip grind machine constitute by unloading frame, conveying arm, press from both sides tight positioning seat, grinder, blown down tank, organism and automatic circuit system, unloading frame end-to-end connection conveying arm, blank material is delivered to and is pressed from both sides tight positioning seat through the elevating system of conveying arm, the removal that presss from both sides tight positioning seat removes blank material to the emery wheel grinding, accomplishes to grind the back release blank, grinder include emery wheel and motor and drive wheel, the blown down tank sets up and presss from both sides tight positioning seat below for see off blank material. The utility model discloses an automatic send piece and automatic discharging, saved process time greatly, be equipped with the automatic compensation function in the procedure, make its wearing and tearing to the emery wheel carry out the automatic compensation, avoided manual adjustment emery wheel completely, made it can be more convenient when debugging and operation reach anticipated effect. Can effectively improve the grinding efficiency.

Description

一种全自动气门杆端部研磨机 A fully automatic valve stem end grinding machine

技术领域: Technical field:

本实用新型属于气门生产行业的加工机械,具体涉及的是一种全自动气门杆端部研磨机。The utility model belongs to the processing machinery of the valve production industry, and in particular relates to a full-automatic valve rod end grinding machine.

背景技术: Background technique:

原有的气门杆端部研磨机的使用工序都是人工操作,包括上料、夹紧、研磨、对刀、出料。其工序复杂,特别的对刀及夹紧的工序操作繁琐,误差率较高,存在加工效率低下,使用不方便的问题。The operating procedures of the original valve stem end grinder are all manual operations, including feeding, clamping, grinding, tool setting, and discharging. The process is complex, especially the process of tool setting and clamping is cumbersome, the error rate is high, the processing efficiency is low, and the use is inconvenient.

发明内容: Invention content:

针对现有技术存在的缺陷,本实用新型的目的是提供一种可以克服上述缺陷的可有效提高研磨效率的全自动气门杆端部研磨机。In view of the defects existing in the prior art, the purpose of this utility model is to provide a fully automatic valve stem end grinding machine which can overcome the above defects and can effectively improve the grinding efficiency.

本实用新型解决其技术问题所采取的技术方案是:一种全自动气门杆端部研磨机,关键在于所述的气门杆端部研磨机由下料架、传送手臂、夹紧定位座、研磨装置、出料槽、机体及自动电路系统组成,所述的下料架末端连接传送手臂,毛胚料经过传送手臂的升降机构被送到夹紧定位座,夹紧定位座的移动将毛胚料移动至砂轮研磨,完成研磨后释放毛胚料,所述的研磨装置包括砂轮和电机及传动轮,出料槽设置在夹紧定位座下方,用于将毛胚料送出。The technical scheme adopted by the utility model to solve the technical problem is: a fully automatic valve rod end grinder, the key is that the valve rod end grinder is composed of a blanking frame, a transmission arm, a clamping positioning seat, a grinding device, discharge chute, machine body and automatic circuit system, the end of the unloading rack is connected to the transfer arm, the blank material is sent to the clamping positioning seat through the lifting mechanism of the transmission arm, and the movement of the clamping positioning seat will move the blank The material is moved to the grinding wheel for grinding, and the blank material is released after the grinding is completed. The grinding device includes a grinding wheel, a motor and a transmission wheel, and the discharge trough is arranged under the clamping positioning seat for sending the blank material out.

所述的研磨装置还设置有一个砂轮磨损检测装置和一个砂轮磨损补偿装置。The grinding device is also provided with a grinding wheel wear detection device and a grinding wheel wear compensating device.

所述的夹紧定位座的移动动力装置可为油缸或是电机和齿轮的传动。The moving power device of the clamping positioning seat can be an oil cylinder or a transmission of a motor and a gear.

所述砂轮磨损检测装置包括一个检测元件和传动支架,所述的检测元件设置在传动支架上。The grinding wheel wear detection device includes a detection element and a transmission bracket, and the detection element is arranged on the transmission bracket.

所述检测元件可为红外线发射管与接收管。The detection element can be an infrared emitting tube and a receiving tube.

所述砂轮磨损补偿装置包括一个调整机构和一个检测反馈元件,所述的调整机构连接研磨装置的底部。The grinding wheel wear compensation device includes an adjustment mechanism and a detection feedback element, and the adjustment mechanism is connected to the bottom of the grinding device.

所述砂轮调整机构为齿轮滑槽,所述的齿轮滑槽设置在研磨装置的底部,所述检测反馈元件的输出端连接齿轮滑槽的动力输出。The grinding wheel adjustment mechanism is a gear chute, and the gear chute is arranged at the bottom of the grinding device, and the output end of the detection feedback element is connected to the power output of the gear chute.

本实用新型采用自动送件和自动出料,大大节省了加工时间,在程序中设有自动补偿功能,使其对砂轮的磨损进行自动补偿,完全免除了手动调整砂轮、使其在调试及运行时能更方便的达到预期的效果。能有效地提高研磨效率。The utility model adopts automatic delivery and automatic discharge, which greatly saves the processing time, and has an automatic compensation function in the program, so that it can automatically compensate the wear of the grinding wheel, completely eliminating the need for manual adjustment of the grinding wheel, making it in debugging and running It is more convenient to achieve the expected effect. Can effectively improve the grinding efficiency.

附图说明: Description of drawings:

图1为本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.

图2为本实用新型研磨装置结构示意图。Fig. 2 is a schematic diagram of the structure of the grinding device of the present invention.

图3为本实用新型下料架结构示意图。Fig. 3 is a structural schematic diagram of the unloading rack of the utility model.

图4为本实用新型夹紧定位座架结构示意图。Fig. 4 is a schematic diagram of the structure of the clamping and positioning seat of the present invention.

具体实施方式: Detailed ways:

如图1-图4所示,一种全自动气门杆端部研磨机,其特征在于所述的气门杆端部研磨机由下料架1、传送手臂2、夹紧定位座3、研磨装置4、出料槽5、机体6及自动电路系统组成,所述的下料架设有一由多根直棒构成的入料槽,多根直棒间的设有螺纹调节机构,实现宽度可调,以适应不同尺寸的毛胚料,所述的下料架1下端设有纵向和横向的滑槽,所述的下料架1末端连接传送手臂2,传送手臂2上设有升降机构21,毛胚料经过传送手臂2的升降机构21被送到夹紧定位座3,之后,升降机构21归位,准备接另外一个毛胚料,如此往复,夹紧定位座3夹紧毛胚料后将毛胚料移动至研磨装置4,对工件端面进行研磨,所述的研磨装置4包括砂轮41和电机42及传动轮,完成研磨后,夹紧定位座3释放毛胚料,移动到与传送手臂2附近接收下一个毛胚料,出料槽5设置在夹紧定位座3下方,接收落下的毛胚料,并将毛胚料送出。As shown in Figures 1-4, a fully automatic valve stem end grinder is characterized in that the valve stem end grinder consists of a blanking rack 1, a transfer arm 2, a clamping positioning seat 3, and a grinding device 4. The discharge trough 5, the machine body 6 and the automatic circuit system are composed. The blanking frame is provided with a feed trough composed of a plurality of straight rods, and a thread adjustment mechanism is provided between the plurality of straight rods to realize adjustable width. In order to adapt to blank materials of different sizes, the lower end of the blanking frame 1 is provided with longitudinal and horizontal chute, the end of the blanking frame 1 is connected to the conveying arm 2, and the conveying arm 2 is provided with a lifting mechanism 21. The raw material is sent to the clamping positioning seat 3 through the lifting mechanism 21 of the conveying arm 2. After that, the lifting mechanism 21 returns to its original position and is ready to receive another blank material. The blank material moves to the grinding device 4 to grind the end surface of the workpiece. The grinding device 4 includes a grinding wheel 41, a motor 42 and a transmission wheel. After the grinding is completed, the positioning seat 3 is clamped to release the blank material, and it moves to the transmission arm. 2 receives the next blank material, and the discharge trough 5 is arranged under the clamping positioning seat 3 to receive the dropped blank material and send the blank material out.

所述的研磨装置4还设置有一个砂轮磨损检测装置43和一个砂轮磨损补偿装置44,所述的砂轮磨损检测装置43设置在砂轮41旁。The grinding device 4 is also provided with a grinding wheel wear detection device 43 and a grinding wheel wear compensation device 44 , and the grinding wheel wear detection device 43 is arranged beside the grinding wheel 41 .

所述的夹紧定位座3的移动动力装置可为油缸驱动或是电机和齿轮的传动(图中未示出)。夹紧定位座3依靠油缸驱动实现接收毛胚料并进刀实现研磨加工的过程。The moving power device of the clamping positioning seat 3 can be driven by an oil cylinder or driven by a motor and a gear (not shown in the figure). The clamping positioning seat 3 is driven by an oil cylinder to realize the process of receiving the blank material and feeding the knife to realize the grinding process.

所述砂轮磨损检测装置43包括一个检测元件45和传动支架46,所述的检测元件45设置在传动支架46上。The grinding wheel wear detection device 43 includes a detection element 45 and a transmission bracket 46 , and the detection element 45 is arranged on the transmission bracket 46 .

所述检测元件45可为红外线发射管与接收管。当传动支架46来回移动,检测元件45可多次检测,当确定砂轮有磨损损耗时,将砂轮损耗量转换成移动命令传递给砂轮磨损补偿装置44。The detection element 45 can be an infrared emitting tube and a receiving tube. When the transmission bracket 46 moves back and forth, the detection element 45 can detect multiple times, and when it is determined that the grinding wheel has wear and tear, the amount of wear of the grinding wheel is converted into a movement command and transmitted to the grinding wheel wear compensation device 44 .

所述砂轮磨损补偿装置44包括一个砂轮调整机构和一个检测反馈元件,所述的调整机构连接研磨装置4的底部。砂轮调整机构在收到轮磨损检测装置43的移动命令后,控制砂轮调整机构移动,并由检测反馈元件检测位移量。反馈给砂轮调整机构进行位移调整。The grinding wheel wear compensation device 44 includes a grinding wheel adjustment mechanism and a detection feedback element, and the adjustment mechanism is connected to the bottom of the grinding device 4 . After receiving the movement command from the wheel wear detection device 43, the grinding wheel adjustment mechanism controls the movement of the grinding wheel adjustment mechanism, and detects the displacement by the detection feedback element. Feedback to the grinding wheel adjustment mechanism for displacement adjustment.

所述砂轮调整机构为齿轮滑槽,所述的齿轮滑槽设置在研磨装置4的底部。The grinding wheel adjustment mechanism is a gear chute, and the gear chute is arranged at the bottom of the grinding device 4 .

Claims (7)

1.一种全自动气门杆端部研磨机,其特征在于所述的气门杆端部研磨机由下料架(1)、传送手臂(2)、夹紧定位座(3)、研磨装置(4)、出料槽(5)、机体(6)及自动电路系统依次组成,所述的下料架(1)末端连接传送手臂(2),毛胚料经过传送手臂(2)的升降机构(21)被送到夹紧定位座(3),夹紧定位座(3)夹紧毛胚料后将毛胚料移动至研磨装置(4),所述的研磨装置(4)包括砂轮(41)和电机(42)及传动轮,完成研磨后,夹紧定位座(3)释放毛胚料,出料槽(5)设置在夹紧定位座(3)下方,用于将毛胚料送出。1. A full-automatic valve stem end grinder is characterized in that the valve stem end grinder consists of a blanking rack (1), a transfer arm (2), a clamping positioning seat (3), a grinding device ( 4), discharge trough (5), machine body (6) and automatic circuit system are composed sequentially, the end of the unloading rack (1) is connected to the conveying arm (2), and the blank material passes through the lifting mechanism of the conveying arm (2) (21) is sent to the clamping positioning seat (3), and the clamping positioning seat (3) clamps the blank material and moves the blank material to the grinding device (4), and the grinding device (4) includes a grinding wheel ( 41) and the motor (42) and transmission wheel, after the grinding is completed, the clamping positioning seat (3) releases the blank material, and the discharge chute (5) is arranged under the clamping positioning seat (3) for the blank material send out. 2.根据权利要求1所述的全自动气门杆端部研磨机,其特征在于所述的研磨装置(4)还设置有一个砂轮磨损检测装置(43)和一个砂轮磨损补偿装置(44),所述的砂轮磨损检测装置(43)设置在砂轮(41)旁。2. The full-automatic valve stem end grinding machine according to claim 1, characterized in that said grinding device (4) is also provided with an emery wheel wear detection device (43) and an emery wheel wear compensator (44), The grinding wheel wear detection device (43) is arranged beside the grinding wheel (41). 3.根据权利要求2所述的全自动气门杆端部研磨机,其特征在于所述的夹紧定位座(3)的移动动力装置可为油缸或是电机和齿轮的传动。3. The fully automatic valve stem end grinding machine according to claim 2, characterized in that the moving power device of the clamping positioning seat (3) can be an oil cylinder or a transmission of a motor and a gear. 4.根据权利要求2或3所述的全自动气门杆端部研磨机,其特征在于所述砂轮磨损检测装置(43)包括一个检测元件(45)和传动支架(46),所述的检测元件(45)设置在传动支架(46)上。4. The full-automatic valve stem end grinding machine according to claim 2 or 3, characterized in that said grinding wheel wear detection device (43) includes a detection element (45) and a transmission bracket (46), and said detection The element (45) is arranged on the transmission bracket (46). 5.根据权利要求4所述的全自动气门杆端部研磨机,其特征在于所述检测元件(45)可为红外线发射管与接收管。5. The fully automatic valve stem end grinding machine according to claim 4, characterized in that the detection element (45) can be an infrared emitting tube and a receiving tube. 6.根据权利要求4所述的全自动气门杆端部研磨机,其特征在于所述砂轮磨损补偿装置(44)包括一个砂轮调整机构和一个检测反馈元件,所述的调整机构连接研磨装置(4)的底部。6. The full-automatic valve stem end grinding machine according to claim 4, characterized in that said emery wheel wear compensator (44) comprises an emery wheel adjustment mechanism and a detection feedback element, and said adjustment mechanism is connected to the grinding device ( 4) Bottom. 7.根据权利要求6所述的全自动气门杆端部研磨机,其特征在于所述砂轮调整机构为齿轮滑槽,所述的齿轮滑槽设置在研磨装置(4)的底部。7. The fully automatic valve stem end grinding machine according to claim 6, characterized in that the grinding wheel adjustment mechanism is a gear chute, and the gear chute is arranged at the bottom of the grinding device (4).
CNU2008200478013U 2008-05-16 2008-05-16 Full-automatic valve rod end grinding machine Expired - Fee Related CN201279723Y (en)

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CNU2008200478013U CN201279723Y (en) 2008-05-16 2008-05-16 Full-automatic valve rod end grinding machine

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CNU2008200478013U CN201279723Y (en) 2008-05-16 2008-05-16 Full-automatic valve rod end grinding machine

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101913112A (en) * 2010-07-22 2010-12-15 新兴铸管股份有限公司 Automatic grinding device for centrifugal cast iron pipe bellmouth
CN102371529A (en) * 2011-09-28 2012-03-14 安徽沃德气门制造有限公司 Automatic valve grinding machine
CN105522455A (en) * 2015-11-27 2016-04-27 芜湖银星汽车零部件有限公司 End surface grinding device for valve rods

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101913112A (en) * 2010-07-22 2010-12-15 新兴铸管股份有限公司 Automatic grinding device for centrifugal cast iron pipe bellmouth
CN102371529A (en) * 2011-09-28 2012-03-14 安徽沃德气门制造有限公司 Automatic valve grinding machine
CN105522455A (en) * 2015-11-27 2016-04-27 芜湖银星汽车零部件有限公司 End surface grinding device for valve rods

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Granted publication date: 20090729

Termination date: 20100516