The easy hydraulic extraction device
Technical field
The utility model relates to mining machine and makes field, particularly easy hydraulic extraction device.
Background technology
Existing development machine, Mars Miner, complex structure, cost an arm and a leg, specific energy consumption is big, with regard to some rock type mining requires, the lumpiness of digging is also less, as uses blasting excavation, and dust that is produced and pine top easily produce numerous accident potential, and non-renewable mine resources is destroyed seriously, aspect mining, also be short of comparatively ideal plant equipment.
Summary of the invention
The purpose of this utility model provide a kind of environmental protection, energy-conservation, volume is little, in light weight, cost is low, effect is high easy hydraulic extraction device, the lumpiness that it not only cuts is big, and is safe and reliable, and operator's labour intensity and working environment are improved.
The technical solution of the utility model is, design a kind of easy hydraulic extraction device, it is characterized in that: which comprises at least hydraulic cutter motion, the remittance of water sand mixed transporting tube, high-pressure hydraulic pump unit, preceding mixing abrasive material add continuously load in mixture put, dynamic monitoring system, waste water recovery and processing system, flat car and the disconnected ore instrument of simple and easy support voluntarily; High-pressure hydraulic pump unit, preceding mixing abrasive material add continuously load in mixture put, control operation platform, waste water recovery and processing system be fixed in voluntarily and form main body on the flat car; The hydraulic cutter motion converges by water sand mixed transporting tube and is connected with main body; High-pressure hydraulic pump unit and water sand mixed transporting tube converge and are connected, and preceding mixing abrasive material adds continuously and loads in mixture the spilling water of putting enters the waste water recovery and processing system by gutter water tank.
Described hydraulic cutter motion is connected to form by bearing pin by hydraulic cutter group and motion frame two parts, and wherein the hydraulic cutter group comprises three links knife rest, hydraulic cutter, slip feed flow joint, floral tube; The motion frame comprise move horizontally arm, move horizontally frame, whirligig, bearing pin; The three links knife rest has two outlets and an inlet, wherein two outlets are connected with hydraulic cutter respectively, an inlet is communicated with slip feed flow joint, and connect into rigid body with floral tube, floral tube is connected with whirligig by bearing pin, whirligig is fixedlyed connected with slide block by bearing, and the slide block both sides are embedded on the vertical slideway that moves horizontally arm, moves horizontally arm and is slidingly connected by pulley and the slideway that moves horizontally frame.
Described preceding mixing abrasive material adds continuously to load in mixture to put and comprises: the remittance of water sand mixed transporting tube, mixing sand tank, water injection valve, control valve, bleed valve, special-shaped control valve, gutter, sediment transport spiral, sandbox, mulling spiral; Water sand mixed transporting tube converges two branch roads, one of them branch road is connected with bleed valve, another branch road is connected with control valve and water injection valve in turn, the high pressure water injection mouth is arranged between control valve and the water injection valve, the mixing sand tank two ends have last through hole and lower through-hole respectively, wherein on the end through hole by special-shaped control valve be connected with the sediment transport screw top, lower through-hole is connected with the mulling spiral, on the other end through hole converge by water injection valve and water sand mixed transporting tube is communicated with, lower through-hole is communicated with the remittance of water sand mixed transporting tube by bleed valve, the sediment transport spiral is skewed, and its bottom places in the sandbox.
Described dynamic monitoring system comprises: control operation platform, hydraulic pump, motor; The control operation platform is connected with electric electromechanics with hydraulic pump, hydraulic pump by transmission mechanism respectively with the hydraulic cutter motion in mobile device be connected with whirligig, and the sediment transport spiral is connected with the mulling helical axis.
Described waste water recovery and processing system comprises: submersible pump, delivery hose, secondary hydrotreater, water tank, three grades of hydrotreaters of band primary water processor; The submersible pump of band primary water processor is connected with the secondary hydrotreater by delivery hose, the secondary hydrotreater is socketed on the top of water tank, countless infiltration micropores are arranged on the secondary hydrotreater sidewall, water tank inside wall below is connected to three grades of hydrotreaters, the delivery port of three grades of hydrotreaters connects the water storage cabinet of high pressure pump group, and the submersible pump of band primary water processor places in the waste water collection storage hole.
The disconnected ore instrument of described simple and easy support comprises: plunger, fagging and housing; The two ends symmetry of plunger is connected with fagging, and all axial symmetric arrangement has two identical plungers in every group of plunger, leaves the gap between two plungers, and is communicated with hydraulic cavities, and housing has liquid injection port to annotate pressure liquid to sap cavity.
Characteristics of the present utility model are: preceding mixing abrasive material adds to load in mixture continuously to be put 4 and abrasive material added continuously mixes in the water under high pressure of high-pressure hydraulic pump unit 3 pumpings, supply with hydraulic cutters through water sand mixed transporting tube remittance 11, form high pressure and contain abrasive water-jet, hydraulic cutter motion 1 drives hydraulic cutter by the remote control dynamic monitoring system and realizes level, vertically and rotatablely move, in being implemented in safe distance the ore on the whole face is cut into some geometric areas autonomous blocks 10 of rule relatively, again with autonomous block 10 ores support disconnected land of the disconnected ore instrument 8 of simple and easy support with geometric areas, transport; Waste water recovery and processing system 6 can make work waste water be purified and circulate to be used for hydraulic extraction machine, has avoided the waste of water resource.This easy hydraulic extraction device, can be that a plurality of hydraulic cutter motions 1 and a main body are used, after a face cutting finishes, stop this scope of operation contained the supply of sand water, and supply with another face, continue to implement the cutting of new face, the cutting of several faces hockets with the disconnected operation of support, is independent of each other.
Description of drawings
Below in conjunction with the embodiment accompanying drawing the utility model is described further.
Fig. 1 is an easy hydraulic extraction apparatus structure schematic diagram.
Fig. 2 is the structural representation of embodiment hydraulic cutter motion 1.
Fig. 3 is the structural representation of motion frame in the embodiment hydraulic cutter motion 1.
Fig. 4 is that mixing abrasive material adds continuously to load in mixture and puts 4 structural representation before the embodiment.
Fig. 5 is that the independent cover abrasive material of embodiment adds continuously to load in mixture and puts 4 structural representation.
Fig. 6 is the structural representation of embodiment waste water recovery and processing system 6.
Fig. 7 is the structural representation of the disconnected ore instrument 8 of the simple and easy support of embodiment.
Fig. 8 is the disconnected ore instrument 8 using method schematic diagrames of the simple and easy support of embodiment.
Among Fig. 1: 1, hydraulic cutter motion; 2, water sand mixed transporting tube converges; 3, high-pressure hydraulic pump unit; 4, preceding mixing abrasive material adds continuously to load in mixture and puts; 5, control operation platform; 6, waste water recovery and processing system; 7, flat car voluntarily; 11, water under high pressure conveying pipeline:
Among Fig. 2, Fig. 3: 1-1, " threeway " knife rest; 1-2, hydraulic cutter; 1-3, slip feed flow joint; 1-4, floral tube; 1-5, move horizontally arm; 1-6, move horizontally frame; 1-7, whirligig; 1-8, bearing pin;
Among Fig. 4: 5-1, preceding pressure-difference valve; 5-2, preceding bleed valve; 5-3, preceding water injection valve; 5-4, preceding mixing sand tank; 5-5, preceding control valve; 5-6, preceding gutter; 5-7, sediment transport spiral; 5-8, sandbox; 5-9, preceding mulling spiral; 5-10, preceding control valve;
4-1, back pressure-difference valve; 4-2, back bleed valve; 4-3, back water injection valve; 4-4, back mixing sand tank; 4-5, back control valve; 4-6, back gutter; 4-9, back mulling spiral; 4-10, back control valve; 11, water under high pressure conveying pipeline;
Among Fig. 5: 5-1, preceding pressure-difference valve; 5-2, preceding bleed valve; 5-3, preceding water injection valve; 5-4, preceding mixing sand tank; 5-5, preceding control valve; 5-6, preceding gutter; 5-7, sediment transport spiral; 5-8, sandbox; 5-9, preceding mulling spiral; 11, water under high pressure conveying pipeline;
Among Fig. 6: the submersible pump of 6-1, band primary water processor; 6-2, delivery hose; 6-3, secondary hydrotreater; 6-4, water tank; 6-5, three grades of hydrotreaters;
Among Fig. 7: 8-1, fagging; 8-2, plunger; 8-3, housing; 8-4, liquid injection port;
Among Fig. 8: 8, the disconnected ore instrument of simple and easy support; 9, cavity; 10, autonomous block.
The specific embodiment
Embodiment as shown in Figure 1, the easy hydraulic extraction device by hydraulic cutter motion 1, water sand mixed transporting tube converge 2, high-pressure hydraulic pump unit 3, preceding mixing abrasive material add continuously load in mixture put 4, dynamic monitoring system (control operation platform 5), waste water recovery and processing system 6 and flat car 7 and the disconnected ore instrument 8 of simple and easy support are formed voluntarily; Be fixed with high-pressure hydraulic pump unit 3, control operation platform 5, waste water recovery and processing system 6 on its flat car voluntarily 7, before mixing abrasive material add continuously to load in mixture and put 4 and fixedly connected with flat car 7 voluntarily by bracing frame, voluntarily flat car 7 and preceding mixing abrasive material on it add continuously load in mixture put 4, high-pressure hydraulic pump unit 3, control operation platform 5, waste water recovery and processing system 6 constitute the Mars Miner main bodys, is convenient to the mining site migration; Hydraulic cutter motion 1 converges by water sand mixed transporting tube and 2 is connected with preceding mixing abrasive mixed conveying device 4, high-pressure hydraulic pump unit 3 and water sand mixed transporting tube converge and 2 are connected, and preceding mixing abrasive material adds to load in mixture continuously puts 4 spilling water enters waste water recovery and processing system 6 by gutter water tank.
Dynamic monitoring system comprises: control operation platform 5, hydraulic pump, motor; Control operation platform 5 is connected with electric electromechanics with hydraulic pump, hydraulic pump by transmission mechanism respectively with hydraulic cutter motion 1 in mobile device be connected with whirligig, and sediment transport spiral 5-7 is connected with mulling spiral 5-9 axle.
The preceding mixing abrasive material of present embodiment adds to load in mixture continuously to be put 4 and abrasive material added continuously mixes in the water under high pressure of high-pressure hydraulic pump unit 3 pumpings, supply with hydraulic cutters through water sand mixed transporting tube remittance 11, form high pressure and contain abrasive water-jet, hydraulic cutter motion 1 can drive hydraulic cutter by the remote control dynamic monitoring system, realization level, vertically and rotatablely move, in being implemented in safe distance the ore on the whole face is cut into some geometric areas autonomous blocks 10 of rule relatively, with the disconnected ore instrument 8 of simple and easy support the autonomous block 10 ores support of geometric areas is broken again and land, transport; Waste water recovery and processing system 6 can make work waste water be purified and circulate and be used for hydraulic extraction machine, has avoided the waste of water resource.
Respectively each mechanism for implementing mode in the present embodiment is described further below.
Embodiment such as Fig. 2, shown in Figure 3, Fig. 2 is the structural representation of hydraulic cutter motion 1, it is connected to form by bearing pin 1-8 by hydraulic cutter group and motion frame two parts, and wherein the hydraulic cutter group comprises threeway " knife rest 1-1, hydraulic cutter 1-2, slip feed flow joint 1-3, floral tube 1-4; The motion frame as shown in Figure 3, it comprise move horizontally arm 1-5, move horizontally frame 1-6, whirligig 1-7, bearing pin 1-8; " threeway " knife rest 1-1 has two outlets and an inlet, wherein two outlets are connected with hydraulic cutter 1-2 respectively, connecting leg is communicated with slip feed flow joint 1-3 in the middle of the inlet, and connect into rigid body with floral tube 1-4, floral tube 1-4 is connected with whirligig 1-7 by bearing pin 1-8, whirligig 1-7 is fixedlyed connected with slide block by bearing, the slide block both sides are embedded in the vertical chute that moves horizontally arm 1-5, slide block is connected with the vertical hydraulic motor that drives by vertically drawing bands, and slide block is moved up and down in moving horizontally the vertical chute of arm 1-5 together with whirligig 1-7; Move horizontally arm 1-5 and be fixed in by horizontally tracting bands and horizontal drive hydraulic motor and move horizontally on the frame 1-6, can make to move horizontally arm 1-5 and moving horizontally move left and right on the frame together with slide block and whirligig 1-7; When manipulation operations panel 5, bearing pin 1-8 drives the hydraulic cutter group can the realization level, vertically and rotatablely move, and the ore on the whole face is cut into the autonomous block 10 of several sides or arc by hydraulic cutter 1-2.
Embodiment as shown in Figure 4, it can have a plurality of mixing sand tanks, shown in Figure 5 is an independent cover mixing sand tank abrasive mixed conveying device structural representation, mixing sand tank the best is two mixing sand tanks, two mixing sand tanks can be identical, also can be inequality, present embodiment is two identical mixing sand tanks, fixedly connected with flat car 7 voluntarily by bracing frame side by side before and after its, the mixing sand tank two ends have last through hole and lower through-hole respectively, and the last through hole of preceding mixing sand tank 5-4 right-hand member is connected to preceding mulling spiral 5-9 by top connection, the lower through-hole of preceding control valve 5-5 sediment transport spiral 5-7; Before mixing sand tank 5-4 left end last through hole by preceding water injection valve 5-3 be communicated with the high pressure water injection mouth, lower through-hole passes through preceding bleed valve 5-2 and is communicated with water under high pressure conveying pipeline 11; The type of attachment of back mixing sand tank 4-4 and preceding mixing sand tank 5-4 is a symmetrical expression, promptly the last through hole of back mixing sand tank 4-4 right-hand member by back control valve 4-5 be communicated with the top of sediment transport spiral 5-7, lower through-hole is connected to the spiral of mulling afterwards 4-9; The last through hole of back mixing sand tank 4-9 left end by back water injection valve 4-3 is communicated with the high pressure water injection mouth, lower through-hole passes through afterwards that bleed valve 4-2 is communicated with water under high pressure conveying pipeline 11; Because water injection valve is with being connected to the high pressure water injection mouth, bleed valve makes the waterpower feed-line be parallel-connection structure with being connected to water under high pressure conveying pipeline 11; The waterpower feed-line comprises: water under high pressure conveying pipeline 11, pressure-difference valve, control valve, bleed valve, water injection valve; A road of water under high pressure conveying pipeline 11 is connected to bleed valve, and the defeated pipe in another road of water under high pressure conveying pipeline 11 is connected with pressure-difference valve, control valve, water injection valve successively, is provided with the high pressure water injection mouth between control valve and the water injection valve; Control valve is the special-shaped valve with open and close and spilling water function, and overfall gap is connected with gutter; Sediment transport mechanism comprises: sediment transport spiral 5-7, sandbox 5-8, sediment transport spiral 5-7 are skewed bottom and place in the sandbox 5-8, and preceding mulling spiral 5-9, back mulling spiral 4-9 and sediment transport spiral 5-7 are respectively by hydraulic motor drive separately.
Before mixing abrasive material add continuously and load in mixture that to put 4 be like this work: start the back-up sand program promptly earlier: give preceding mixing sand tank 5-4 and back mixing sand tank 4-4 back-up sand respectively, the preceding control valve 5-5 of mixing sand tank 5-4 before opening, close before control valve 5-10, preceding bleed valve 5-2, preceding water injection valve 5-3, starting actuating unit drive sediment transport spiral 5-7 sends into sandbox 5-8 medium sand material among the preceding mixing sand tank 5-4, after treating that the sand material send foot, control valve 5-5 before closing; Open back mixing sand tank 4-4 back control valve 4-5, close back control valve 4-10, back bleed valve 4-2, back water injection valve 4-3, sediment transport spiral 5-7 sends into sandbox 5-8 medium sand material among the mixing sand tank 4-4 of back, treats that the sand material send foot, stops the back-up sand program; When giving back mixing sand tank 4-4 back-up sand, can start sand water combination process promptly to preceding mixing sand tank 5-4: control valve 5-10 before opening, preceding bleed valve 5-2, preceding water injection valve 5-3, high-pressure pump come water by the high pressure water injection mouth before preceding water injection valve 5-3 enters among the mixing sand tank 5-4, and by mixing sand tank 5-4 and water under high pressure conveying pipeline 11 hydraulic pressuring difference between the two before the preceding pressure-difference valve 5-1 adjusting setting, mulling spiral 5-9 before starting then, sand before making in the mixing sand tank 5-4, water comes water by the sand aqueous mixtures of the band pressure of preceding bleed valve 5-2 output and the high-pressure pump of preceding control valve 5-10 shunting, both import in the water under high pressure conveying pipeline 11, carry out work for the nozzle at rear portion the sand aqueous mixtures feed of high pressure.Spilling water in the preceding mixing sand tank 5-4 then drains in the water tank by preceding gutter 5-6.Operation through certain hour, before sand in the preceding mixing sand tank 5-4 closes on and uses up, restart the sand water combination process of back mixing sand tank 4-4 as stated above, open back control valve 4-10, back bleed valve 4-2, back water injection valve 4-3, high-pressure pump come water by the high pressure water injection mouth through after water injection valve 4-3 enter among the mixing sand tank 4-4 of back, and by back pressure-difference valve 4-1 adjusting setting back mixing sand tank 4-4 and water under high pressure conveying pipeline 11 hydraulic pressuring difference between the two, start back mulling spiral 4-9 then, make the sand in the mixing sand tank 4-4 of back, water comes water by the sand aqueous mixtures of the band pressure of back bleed valve 4-2 output and the high-pressure pump of back control valve 4-10 shunting, both import in the water under high pressure conveying pipeline 11, carry out work for the nozzle at rear portion the sand aqueous mixtures feed of high pressure, the spilling water in the back mixing sand tank 4-4 then drains in the water tank by back gutter 4-6; Preceding control valve 5-10, preceding bleed valve 5-2, the preceding water injection valve 5-3 of mixing sand tank 5-4 before closing simultaneously, control valve 5-5 mends the back-up sand material for preceding mixing sand tank 5-4 before opening; So hocket and mend back-up sand material, sand water mixing circulation program, make water under high pressure conveying pipeline 11 continuously the sand aqueous mixtures feed of high pressure be given the nozzle at rear portion, the equipment of having realized carries out the operation of stop-off and mulling continuously under non-stop-machine situation.
Embodiment as shown in Figure 6, it is the structural representation of waste water recovery and processing system 6, it is connected to form by submersible pump 6-1, delivery hose 6-2, secondary hydrotreater 6-3, water tank 6-4, three grades of hydrotreater 6-5 of band primary water processor; Its delivery hose 2 two ends are connected with the submersible pump 6-1 and the secondary hydrotreater 6-3 of band primary water processor respectively, and the submersible pump 6-1 of band primary water processor places in the waste water collection storage hole (well); The submersible pump 6-1 of band primary water processor is the closed frame formula; It is socketed on water tank 6-4 top secondary hydrotreater 6-3, and water inlet is communicated with the end of flexible pipe 6-2, and countless infiltration micropores are arranged on the sidewall; Have delivery port under the water tank 6-4 sidewall, delivery port is connected with three grades of hydrotreater 6-5; The delivery port of three grades of hydrotreater 6-5 is connected with the high-pressure hydraulic pump intake at rear portion.Waste water collection storage hole (well) is opened in a side of digging laneway bottom surface, the submersible pump 6-1 of its band closed frame formula primary water processor places in the hole (well), by delivery hose 6-2 primary purifying water is pumped in the secondary hydrotreater 3 in the water tank 4, double purification water flows in the water tank 4 through the delivery port of secondary hydrotreater 3, through the delivery port of three grades of hydrotreaters 5 three times are purified waste water again and deliver to the water under high pressure pump intake at last, the work waste water of making has obtained purifying and circulation is used for hydraulic extraction machine, has avoided the waste of water resource.
Embodiment as shown in Figure 7, it is the structural representation of the disconnected ore instrument 8 of simple and easy support, it is a kind of special tool, can with the ore after the water conservancy cutting by row (row) once support and break.
It comprises: fagging 8-1, plunger 8-2 and housing 8-3; Its two groups of plunger 8-2 are parallel to each other and two ends are fixed on the fagging 8-1 respectively side by side, the equal symmetric arrangement that axially goes up of every group of plunger 8-2 has two identical plunger monomers, leave the gap between two plunger monomers, and be communicated with hydraulic cavities, liquid injection port 8-4 on the housing 8-3 and sap cavity connect; Make the parallel connection score of the supporting surface line of fagging 8-1, exert pressure to the sap cavity fluid injection by liquid injection port 8-4, plunger 8-2 drives the two-way expansion of fagging 8-3 simultaneously.
Embodiment as shown in Figure 8, when implementing operation, when hydraulic mining cutter after ore cuts into the autonomous block 10 of several sides or arc on face, only in an autonomous block 10 in orlop one row centre position, extract a little cavity 9, the inner chamber size of cavity 9 is advisable can hold the disconnected ore instrument 8 of simple and easy support, the score line of autonomous block 10 is communicated with contained cavity 9 usefulness score lines, then disconnected ore instrument 8 levels of simple and easy support are put into cavity 9, make a undermost ore discharge stone laterally disposable all disconnected with the disconnected ore instrument 8 of simple and easy support by support along score line place, take out lump, adopt similar approach then, make instrument 8 vertical, remaining ore is disconnected by the disposable vertical support of row, outward transport has been got until the ore of this aspect, cut the isolated area of the aspect that makes new advances again, so circulation.The disconnected ore instrument using method of this simple and easy support is easy, efficient is high, cost is low.