CN201270164Y - Electric cable for wind power generation - Google Patents
Electric cable for wind power generation Download PDFInfo
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- CN201270164Y CN201270164Y CNU2008200607264U CN200820060726U CN201270164Y CN 201270164 Y CN201270164 Y CN 201270164Y CN U2008200607264 U CNU2008200607264 U CN U2008200607264U CN 200820060726 U CN200820060726 U CN 200820060726U CN 201270164 Y CN201270164 Y CN 201270164Y
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- 238000010248 power generation Methods 0.000 title claims abstract description 18
- 239000004020 conductor Substances 0.000 claims abstract description 8
- 239000003063 flame retardant Substances 0.000 claims abstract description 8
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 4
- 230000004888 barrier function Effects 0.000 claims description 4
- 229910052760 oxygen Inorganic materials 0.000 claims description 4
- 239000001301 oxygen Substances 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 229920003020 cross-linked polyethylene Polymers 0.000 claims description 3
- 239000004703 cross-linked polyethylene Substances 0.000 claims description 3
- 239000011810 insulating material Substances 0.000 claims description 3
- 229920000642 polymer Polymers 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- DXZMANYCMVCPIM-UHFFFAOYSA-L zinc;diethylphosphinate Chemical group [Zn+2].CCP([O-])(=O)CC.CCP([O-])(=O)CC DXZMANYCMVCPIM-UHFFFAOYSA-L 0.000 claims description 2
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000009413 insulation Methods 0.000 abstract 1
- 230000007613 environmental effect Effects 0.000 description 4
- 238000005336 cracking Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000006353 environmental stress Effects 0.000 description 2
- 230000004224 protection Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000006750 UV protection Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/14—Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
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- Insulated Conductors (AREA)
Abstract
本实用新型公开了风力发电电缆,由缆芯、填充层、包带、内护套、铠装以及外护套组成;所述缆芯由两根绝缘线芯绞合而成,绝缘线芯由导体和挤包在导体外的绝缘层组成,在绝缘线芯之间的空隙通过填充层进行填充;在绝缘线芯和填充层的外表面上用无卤阻燃包带包覆;在包带外表面上挤包一层内护套,该内护套外覆盖一层铠装,且该铠装的外表面上挤包一层外护套。本实用新型结构合理简单,生产制造容易、成本低、无污染。电缆具有较强的柔性、弹性、可恢复性、抗拉性、能够有效的抑制紫外线。
The utility model discloses a wind power generation cable, which is composed of a cable core, a filling layer, a wrapping tape, an inner sheath, armor and an outer sheath; Conductor and insulation layer extruded outside the conductor, the gap between the insulated wire cores is filled by the filling layer; the outer surface of the insulated wire core and the filling layer is covered with a halogen-free flame-retardant tape; the tape A layer of inner sheath is extruded on the outer surface, the inner sheath is covered with a layer of armor, and an outer sheath is extruded on the outer surface of the armor. The utility model has the advantages of reasonable and simple structure, easy manufacture, low cost and no pollution. The cable has strong flexibility, elasticity, recoverability, tensile resistance, and can effectively inhibit ultraviolet rays.
Description
技术领域: Technical field:
本实用新型涉及一种电缆技术,特别涉及一种用于风力发电领域的电缆结构。The utility model relates to a cable technology, in particular to a cable structure used in the field of wind power generation.
背景技术: Background technique:
风能作为一种清洁的可再生能源,越来越受到世界各国的重视。其蕴量巨大,全球的风能约为2.74×109MW,其中可利用的风能为2×107MW,比地球上可开发利用的水能总量还要大10倍。中国风能储量很大、分布面广,仅陆地上的风能储量约2.53亿千瓦。随着全球经济的发展,风能市场也迅速发展起来。近5年来,世界风能市场每年都以40%的速度增长。预计未来20-25年内,世界风能市场每年将递增25%。现在,风能发电成本已经下降到1980年的1/5。随着技术进步和环保事业的发展,风能发电在商业上将完全可以与燃煤发电竞争。As a clean and renewable energy, wind energy has been paid more and more attention by countries all over the world. Its reserves are huge. The global wind energy is about 2.74×109MW, of which the usable wind energy is 2×107MW, which is 10 times larger than the total amount of water energy that can be developed and utilized on the earth. China's wind energy reserves are large and widely distributed, and the wind energy reserves on land alone are about 253 million kilowatts. With the development of the global economy, the wind energy market has also developed rapidly. In the past five years, the world wind energy market has been growing at a rate of 40% every year. It is estimated that in the next 20-25 years, the world wind energy market will increase by 25% every year. Now, the cost of wind power generation has dropped to 1/5 of what it was in 1980. With the advancement of technology and the development of environmental protection, wind power generation will be fully competitive with coal-fired power generation commercially.
国内风电行业发展比较迅速,但与国际风电行业的发展水平还有很大差距,国内的风电设备主要依靠进口,对外依赖性强,虽然风电成本已下降很多,但相比火电成本的优势在短期内并不会明显突出,风电行业的发展还有很多的阻碍因素。其中风能电缆的制造费用据高不下也是阻碍我国风能发电发展的重要因素之一。The domestic wind power industry is developing relatively rapidly, but there is still a big gap with the development level of the international wind power industry. Domestic wind power equipment mainly relies on imports and is highly dependent on foreign countries. Although the cost of wind power has dropped a lot, the advantage over thermal power costs is in the short term There are still many obstacles to the development of the wind power industry. Among them, the high manufacturing cost of wind power cables is also one of the important factors hindering the development of wind power generation in my country.
实用新型内容: Utility model content:
本实用新型针对上述现有用于风力发电的电缆所存在的问题,提供一种造价低,能够抗紫外线,且耐环境性能强的电缆。The utility model aims at the problems existing in the above-mentioned existing cables for wind power generation, and provides a cable with low manufacturing cost, anti-ultraviolet radiation and strong environmental resistance.
为了达到上述目的,本实用新型采用的技术方案:In order to achieve the above object, the technical scheme adopted by the utility model:
风力发电电缆,由缆芯、填充层、包带、内护套、铠装以及外护套组成;所述缆芯由两根绝缘线芯绞合而成,绝缘线芯由导体和挤包在导体外的绝缘层组成,在绝缘线芯之间的空隙通过填充层进行填充;在绝缘线芯和填充层的外表面上用无卤阻燃包带包覆;在包带外表面上挤包一层内护套,该内护套外覆盖一层铠装,且该铠装的外表面上挤包一层外护套。The wind power generation cable is composed of a cable core, a filling layer, a tape, an inner sheath, armor and an outer sheath; The insulating layer outside the conductor, the gap between the insulated wire cores is filled by the filling layer; the outer surface of the insulating wire core and the filling layer is covered with a halogen-free flame-retardant tape; the outer surface of the tape is extruded One layer of inner sheath, the inner sheath is covered with a layer of armor, and the outer surface of the armor is extruded with a layer of outer sheath.
所述导体采用铜丝或镀锡铜丝,并采用GB3956标准规定的第五类结构,从而使得电缆柔软性好。The conductor adopts copper wire or tinned copper wire, and adopts the fifth type structure stipulated in GB3956 standard, so that the cable has good flexibility.
所述绝缘层采用交联聚乙烯绝缘材料制成,通过改良配方,有效抑制了空间电荷的集中,延长电缆的使用寿命。The insulating layer is made of cross-linked polyethylene insulating material, and the improved formula can effectively suppress the concentration of space charge and prolong the service life of the cable.
所述填充层为无卤阻燃隔氧层。The filling layer is a halogen-free flame retardant oxygen barrier layer.
所述铠装由金属丝编织而成,其强度高、柔软性好,确保了电缆的抗拉性能和柔软性能。The armor is braided by metal wire, which has high strength and good flexibility, which ensures the tensile performance and flexibility of the cable.
所述护套采用高强度聚合物,并加入广屏蔽剂,从而有效抑制紫外线对电缆护套的损害,使得电缆具有耐磨、耐环境应力开裂等特点。The sheath is made of high-strength polymer, and a wide-screening agent is added to effectively inhibit the damage of ultraviolet rays to the cable sheath, so that the cable has the characteristics of wear resistance and environmental stress cracking resistance.
根据上述技术方案得到的本实用新型结构合理简单,生产制造容易、成本低、无污染。电缆具有较强的柔性、弹性、可恢复性、抗拉性、能够有效的抑制紫外线;电缆结构紧凑、圆整,使用安全,完全能够满足当今风能电缆的性能要求,该产品专用于国内外风电场,具有较好的环境效益和经济效益。The utility model obtained according to the above technical proposal has a reasonable and simple structure, easy manufacture, low cost and no pollution. The cable has strong flexibility, elasticity, recoverability, tensile resistance, and can effectively inhibit ultraviolet rays; the cable structure is compact, round, safe to use, and can fully meet the performance requirements of today's wind energy cables. This product is dedicated to domestic and foreign wind power It has good environmental and economic benefits.
附图说明: Description of drawings:
以下结合附图和具体实施方式来进一步说明本实用新型。The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
具体实施方式: Detailed ways:
为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific illustrations.
用于风力发电的电缆,由于所处环境的特殊,该电缆一般需达到以下技术要求:For cables used in wind power generation, due to the special environment, the cables generally need to meet the following technical requirements:
(1)为了减少变电带来的投资,风力发电通常用20kV直流发电机,这就要求发电机绕组线采用20kV直流电缆。(1) In order to reduce the investment brought by power transformation, 20kV DC generators are usually used for wind power generation, which requires 20kV DC cables for the generator winding wires.
(2)输电线路用的电缆也是高压直流电缆。(2) The cables used for transmission lines are also high-voltage DC cables.
(3)考虑风力发电电缆的使用场所,电缆应该具有耐紫外线,柔软性好,耐环境性能优越等特点。(3) Considering the place where the wind power generation cable is used, the cable should have the characteristics of UV resistance, good flexibility, and superior environmental resistance.
为了达到上述的技术要求,本实用新型采用了如图1所示的结构:In order to achieve the above-mentioned technical requirements, the utility model has adopted the structure as shown in Figure 1:
该电缆由缆芯、填充层、包带、内护套、铠装以及外护套组成;所述缆芯由两根绝缘线芯绞合而成,绝缘线芯由导体1和挤包在导体外的绝缘层2组成,导体1采用铜丝或镀锡铜丝,并采用GB3956标准规定的第五类结构,从而使得电缆柔软性好,绝缘层2采用交联聚乙烯绝缘材料制成,通过改良配方,有效抑制了空间电荷的集中,延长电缆的使用寿命。The cable is composed of a cable core, a filling layer, a tape, an inner sheath, armor and an outer sheath; The outer insulating layer 2 is composed of the outer insulating layer 2. The conductor 1 is made of copper wire or tinned copper wire, and adopts the fifth type structure stipulated in the GB3956 standard, so that the cable has good flexibility. The insulating layer 2 is made of cross-linked polyethylene insulating material. The improved formula effectively suppresses the concentration of space charge and prolongs the service life of the cable.
在绝缘线芯之间的空隙通过无卤阻燃隔氧层5进行填充。The gaps between the insulated wire cores are filled by the halogen-free flame-retardant oxygen barrier layer 5 .
在绝缘线芯和无卤阻燃隔氧层5的外表面上用无卤阻燃包带3包覆,该包带3的外表面上挤包一层内护套4,该内护套外覆盖一层铠装6,且该铠装的外表面上挤包一层外护套7;本结构中铠装由钢丝编织而成,其强度高、柔软性好,确保了电缆的抗拉性能和柔软性能;内、外护套采用高强度聚合物,并加入广屏蔽剂,从而有效抑制紫外线对电缆护套的损害,使得电缆具有耐磨、耐环境应力开裂等特点。The outer surface of the insulated wire core and the halogen-free flame-retardant oxygen barrier layer 5 is covered with a halogen-free flame-retardant tape 3, and a layer of inner sheath 4 is extruded on the outer surface of the tape 3, and the outer surface of the inner sheath A layer of armor 6 is covered, and a layer of outer sheath 7 is extruded on the outer surface of the armor; in this structure, the armor is braided by steel wire, which has high strength and good flexibility, ensuring the tensile performance of the cable and soft performance; the inner and outer sheaths are made of high-strength polymers, and a wide shielding agent is added to effectively inhibit the damage of ultraviolet rays to the cable sheath, so that the cable has the characteristics of wear resistance and environmental stress cracking resistance.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200607264U CN201270164Y (en) | 2008-08-19 | 2008-08-19 | Electric cable for wind power generation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200607264U CN201270164Y (en) | 2008-08-19 | 2008-08-19 | Electric cable for wind power generation |
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| Publication Number | Publication Date |
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| CN201270164Y true CN201270164Y (en) | 2009-07-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNU2008200607264U Expired - Fee Related CN201270164Y (en) | 2008-08-19 | 2008-08-19 | Electric cable for wind power generation |
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| Country | Link |
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| CN (1) | CN201270164Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102354564A (en) * | 2011-08-26 | 2012-02-15 | 重庆鸽牌电线电缆有限公司 | 2MW wind power generation cable with torsion-resistant sheath |
| CN102800403A (en) * | 2012-08-21 | 2012-11-28 | 江苏鸿翔电缆有限公司 | Frostiness-resistant cable for wind power generation |
| CN102881376A (en) * | 2012-10-23 | 2013-01-16 | 江苏中辰电缆有限公司 | Power cable for wind power system |
| CN103426557A (en) * | 2013-07-30 | 2013-12-04 | 江苏河阳线缆有限公司 | Two-core low-smoke low-halogen flame-retardant power cable |
-
2008
- 2008-08-19 CN CNU2008200607264U patent/CN201270164Y/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102354564A (en) * | 2011-08-26 | 2012-02-15 | 重庆鸽牌电线电缆有限公司 | 2MW wind power generation cable with torsion-resistant sheath |
| CN102354564B (en) * | 2011-08-26 | 2013-01-09 | 重庆鸽牌电线电缆有限公司 | 2MW wind power generation cable with torsion-resistant sheath |
| CN102800403A (en) * | 2012-08-21 | 2012-11-28 | 江苏鸿翔电缆有限公司 | Frostiness-resistant cable for wind power generation |
| CN102881376A (en) * | 2012-10-23 | 2013-01-16 | 江苏中辰电缆有限公司 | Power cable for wind power system |
| CN103426557A (en) * | 2013-07-30 | 2013-12-04 | 江苏河阳线缆有限公司 | Two-core low-smoke low-halogen flame-retardant power cable |
| CN103426557B (en) * | 2013-07-30 | 2015-12-02 | 江苏河阳线缆有限公司 | Two core low-smoke low-halogen flame-retardant power cable |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090708 Termination date: 20160819 |
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| CF01 | Termination of patent right due to non-payment of annual fee |
