CN207250175U - A kind of Z-type copper wire armored photoelectric composite submarine cable - Google Patents
A kind of Z-type copper wire armored photoelectric composite submarine cable Download PDFInfo
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Abstract
本实用新型公开了一种Z型铜丝铠装光电复合海底电缆,包括:导体、半导电带、交联型导体屏蔽层、绝缘层、交联型绝缘屏蔽层、半导电阻水带、铅护套、半导电PE护套、包带、填充条、内衬层、铜丝铠装和外被层。通过上述方式,本实用新型一种Z型铜丝铠装光电复合海底电缆,该电缆采用铜丝铠装,损耗低,可以增大电缆载流量,具有很好的机械性能,解决了圆形铜丝铠装不能承受巨大拉力的弱点,还可以防止间隙的产生,全方位无死角的保护电缆线芯不受径向作用力的破坏,铠装铜丝之间加入阻水粉,可以作为海缆阻水的第一道防线。
The utility model discloses a Z-shaped copper wire armored photoelectric composite submarine cable, which comprises: a conductor, a semi-conductive tape, a cross-linked conductor shielding layer, an insulating layer, a cross-linked insulating shielding layer, a semi-conductive resistance water tape, a lead Sheath, semi-conductive PE sheath, tape, filler strip, inner liner, copper wire armor and outer jacket. Through the above method, the utility model provides a Z-shaped copper wire armored photoelectric composite submarine cable. Wire armor can not bear the weakness of huge pulling force, and it can also prevent the generation of gaps. It can protect the cable core from radial force damage in all directions without dead ends. Adding water-blocking powder between the armored copper wires can be used as a submarine cable resistance Water's first line of defense.
Description
技术领域technical field
本实用新型属于电缆领域,具体涉及一种Z型铜丝铠装光电复合海底电缆。The utility model belongs to the field of cables, in particular to a Z-shaped copper wire armored photoelectric composite submarine cable.
背景技术Background technique
海底电缆主要被用于长距离电力通讯网,包括远距离岛屿与岛屿之间、大陆与岛屿之间、跨海军事设施等重要领域,当前国内、国际海底电缆存在广阔的市场及应用前景,主要体现在沿海城市及岛屿市场、海上石油平台用海底电缆市场、河流湖泊等水下电缆市场和海上风力发电及输电用海底电缆,随着世界基础设施的完善和电力工业的发展,超高压光电复合缆在电力系统领域的应用越来越广泛,电缆铠装层的设计、制造正处于发展阶段,目前通常采用的是镀锌钢丝铠装,但单芯海缆采用镀锌钢丝不可避免会产生很大损耗,如果采用圆铜丝铠装又达不到敷设受力要求,因此还有很多需要改进的地方。Submarine cables are mainly used in long-distance power communication networks, including important areas such as long-distance islands and islands, between continents and islands, and cross-sea military facilities. At present, there are broad markets and application prospects for domestic and international submarine cables, which mainly reflect In coastal cities and island markets, submarine cable markets for offshore oil platforms, underwater cable markets such as rivers and lakes, and submarine cables for offshore wind power generation and power transmission, with the improvement of world infrastructure and the development of the power industry, ultra-high voltage photoelectric composite cables It is more and more widely used in the field of power systems. The design and manufacture of cable armor are in the development stage. At present, galvanized steel wire armor is usually used, but the use of galvanized steel wire for single-core submarine cables will inevitably cause large Loss, if the round copper wire armor is used, it will not meet the laying stress requirements, so there are still many areas to be improved.
实用新型内容Utility model content
本实用新型主要解决的技术问题是提供一种一种Z型铜丝铠装光电复合海底电缆,能够有效解决单芯光电复合海缆采用镀锌钢丝铠装损耗大、圆形铜丝铠装机械性能差的问题,并能够有效起到初步阻水作用。The technical problem mainly solved by the utility model is to provide a Z-shaped copper wire armored photoelectric composite submarine cable, which can effectively solve the problem of single-core photoelectric composite submarine cable with large loss of galvanized steel wire armor and circular copper wire armored machinery. The problem of poor performance can effectively play a preliminary water blocking role.
为解决上述技术问题,本实用新型采用的一个技术方案是:一种Z型铜丝铠装光电复合海底电缆,包括:导体、半导电带、交联型导体屏蔽层、绝缘层、交联型绝缘屏蔽层、半导电阻水带、铅护套、半导电PE护套、包带、填充条、内衬层、铜丝铠装和外被层;In order to solve the above technical problems, a technical solution adopted by the utility model is: a Z-type copper wire armored photoelectric composite submarine cable, including: conductor, semi-conductive tape, cross-linked conductor shielding layer, insulating layer, cross-linked Insulation shielding layer, semi-conductive resistance hose, lead sheath, semi-conductive PE sheath, tape, filling strip, inner lining, copper wire armor and outer covering;
所述导体的外部与所述交联型导体屏蔽层相连接,所述半导电带位于所述导体与所述交联型导体屏蔽层之间,所述交联型导体屏蔽层外部与所述绝缘层相连接,所述绝缘层外部与所述交联型绝缘屏蔽层相连接,所述交联型绝缘屏蔽层外部与所述半导电阻水带相连接,所述半导电阻水带外部与所述铅护套相连接,所述铅护套外部与所述半导电PE护套相连接,所述半导电PE护套外部与所述包带相连接,所述包带外部依次连接有所述内衬层和所述外被层,所述铜丝铠装安装在所述内衬层和所述外被层之间,所述填充条安装在所述包带与所述内衬层之间;The outside of the conductor is connected to the cross-linked conductor shielding layer, the semiconductive tape is located between the conductor and the cross-linked conductor shielding layer, and the outside of the cross-linked conductor shielding layer is connected to the The insulation layer is connected, the outside of the insulation layer is connected to the cross-linked insulating shielding layer, the outside of the cross-linked insulating shielding layer is connected to the semiconducting resistance hose, and the outside of the semiconducting resistance hose It is connected with the lead sheath, the outer part of the lead sheath is connected with the semi-conductive PE sheath, the outer part of the semi-conductive PE sheath is connected with the strap, and the outer part of the strap is sequentially connected with The inner lining layer and the outer coating layer, the copper wire armor is installed between the inner lining layer and the outer coating layer, and the filling strip is installed between the tape and the inner lining layer between;
所述填充条中安装有光单元。A light unit is installed in the filling bar.
在本实用新型一个较佳实施例中,所述绝缘层为抗水树交联聚乙烯绝缘层。In a preferred embodiment of the present invention, the insulating layer is an insulating layer of water-tree-resistant cross-linked polyethylene.
在本实用新型一个较佳实施例中,所述铜丝铠装采用防腐Z型铜丝铠装。In a preferred embodiment of the utility model, the copper wire armor is anti-corrosion Z-shaped copper wire armor.
在本实用新型一个较佳实施例中,所述铜丝铠装中铜丝之间加入阻水粉。In a preferred embodiment of the present invention, water-blocking powder is added between the copper wires in the copper wire armor.
在本实用新型一个较佳实施例中,所述内衬层和所述外被层分别采用一层PP绳和两层PP绳。In a preferred embodiment of the present invention, one layer of PP rope and two layers of PP rope are respectively used for the inner lining layer and the outer layer.
本实用新型的有益效果是:本实用新型一种Z型铜丝铠装光电复合海底电缆,该电缆采用铜丝铠装,损耗低,可以增大电缆载流量,具有很好的机械性能,解决了圆形铜丝铠装不能承受巨大拉力的弱点,还可以防止间隙的产生,全方位无死角的保护电缆线芯不受径向作用力的破坏,铠装铜丝之间加入阻水粉,可以作为海缆阻水的第一道防线。The beneficial effects of the utility model are: the utility model is a Z-type copper wire armored photoelectric composite submarine cable, the cable is armored with copper wires, has low loss, can increase the carrying capacity of the cable, has good mechanical properties, and solves the problem of It eliminates the weakness that the round copper wire armor cannot withstand huge tensile force, and can also prevent the generation of gaps. It can protect the cable core from radial force damage in all directions without dead ends. Water-blocking powder is added between the armored copper wires, which can As the first line of defense for submarine cables to block water.
附图说明Description of drawings
图1为一种Z型铜丝铠装光电复合海底电缆的结构示意图。Figure 1 is a schematic structural diagram of a Z-shaped copper wire armored optoelectronic composite submarine cable.
附图中各部件的标记如下:1、导体;2、半导电带;3、交联型导体屏蔽层;4、绝缘层;5、交联型绝缘屏蔽层;6、半导电阻水带;7、铅护套;8、半导电PE护套;9、包带;10、填充条;11、内衬层;12、铜丝铠装;13、外被层;14、光单元。The marks of each component in the attached drawings are as follows: 1. Conductor; 2. Semiconducting tape; 3. Cross-linked conductor shielding layer; 4. Insulating layer; 5. Cross-linking insulating shielding layer; 6. Semiconducting resistance water tape; 7. Lead sheath; 8. Semi-conductive PE sheath; 9. Taping; 10. Filling strip; 11. Inner lining; 12. Copper wire armor; 13. Outer layer; 14. Optical unit.
具体实施方式Detailed ways
下面结合附图对本实用新型的较佳实施例进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。The preferred embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings, so that the advantages and characteristics of the utility model can be more easily understood by those skilled in the art, so that the protection scope of the utility model can be defined more clearly .
请参阅图1,本实用新型实施例包括:一种Z型铜丝铠装光电复合海底电缆,包括:导体1、半导电带2、交联型导体屏蔽层3、绝缘层4、交联型绝缘屏蔽层5、半导电阻水带6、铅护套7、半导电PE护套8、包带9、填充条10、内衬层11、铜丝铠装12和外被层13,所述导体1采用电解铜,纯度不小于99.95%,由退火的无氧铜单线绞制而成,表面光洁、无油污、无损伤屏蔽及绝缘的毛刺、锐边,无凸起或断裂的单线,使用阻水密封结构,采用合适的阻水带材绞合于导体每一层之间,以防止电缆损坏后海水进入所述导体。Please refer to Fig. 1, the utility model embodiment comprises: a kind of Z-shaped copper wire armored photoelectric composite submarine cable, including: conductor 1, semiconductive belt 2, cross-linked conductor shielding layer 3, insulating layer 4, cross-linked type Insulation shielding layer 5, semi-conductive resistance water tape 6, lead sheath 7, semi-conductive PE sheath 8, wrapping tape 9, filling strip 10, inner lining layer 11, copper wire armor 12 and outer covering layer 13, said Conductor 1 is made of electrolytic copper with a purity of not less than 99.95%. It is made of annealed oxygen-free copper single wire. The water-blocking sealing structure adopts suitable water-blocking tapes to be twisted between each layer of the conductor to prevent seawater from entering the conductor after the cable is damaged.
所述导体1的外部与所述交联型导体屏蔽层3相连接,所述半导电带2位于所述导体1与所述交联型导体屏蔽层3之间,所述交联型导体屏蔽层3外部与所述绝缘层4相连接,所述绝缘层4为抗水树交联聚乙烯绝缘层,提高了电缆的使用寿命。The outside of the conductor 1 is connected to the cross-linked conductor shielding layer 3, the semiconductive tape 2 is located between the conductor 1 and the cross-linked conductor shielding layer 3, and the cross-linked conductor shielding layer The outside of the layer 3 is connected with the insulating layer 4, and the insulating layer 4 is an insulating layer of water-tree-resistant cross-linked polyethylene, which improves the service life of the cable.
所述绝缘层4外部与所述交联型绝缘屏蔽层5相连接,所述交联型导体屏蔽层3、所述绝缘层4和所述交联型绝缘屏蔽层5采用德国TROESTER进口全干式三层共挤交联生产线生产,配有先进的硫化计算系统、德国SIKORA在线测偏仪、导体预热装置、原材料千级净化室、线芯去气室,生产出的绝缘线芯均匀、圆整、无内应力,有效地保证了电缆的电气绝缘性能和偏心率。The outside of the insulating layer 4 is connected to the cross-linked insulating shielding layer 5, and the cross-linked conductor shielding layer 3, the insulating layer 4 and the cross-linking insulating shielding layer 5 are made of TROESTER imports from Germany. Type three-layer co-extrusion cross-linking production line, equipped with advanced vulcanization calculation system, German SIKORA online deviation tester, conductor preheating device, raw material thousand-level clean room, wire core degassing room, the insulated wire core produced is uniform, Round and free of internal stress, it effectively guarantees the electrical insulation performance and eccentricity of the cable.
所述交联型绝缘屏蔽层5外部与所述半导电阻水带6相连接,所述半导电阻水带6外部与所述铅护套7相连接,所述铅护套7采用无缝合金铅套,紧敷于纵向防渗水层上,具有良好的密封性和耐腐蚀性。The outside of the cross-linked insulating shielding layer 5 is connected to the semiconducting resistance hose 6, and the outside of the semiconducting resistance hose 6 is connected to the lead sheath 7, and the lead sheath 7 is made of seamless The gold-lead sleeve is tightly applied on the vertical anti-seepage layer, which has good sealing and corrosion resistance.
所述铅护套7外部与所述半导电PE护套8相连接,所述半导电PE护套8可以很好的保护缆芯,具有较好的径向阻水效果。The outside of the lead sheath 7 is connected to the semiconductive PE sheath 8, and the semiconductive PE sheath 8 can protect the cable core well and has a good radial water blocking effect.
所述半导电PE护套8外部与所述包带9相连接,所述包带9外部依次连接有所述内衬层11和所述外被层13,所述铜丝铠装12安装在所述内衬层11和所述外被层13之间,The outside of the semi-conductive PE sheath 8 is connected to the tape 9, and the outside of the tape 9 is connected with the inner liner 11 and the outer layer 13 in turn, and the copper wire armor 12 is installed on the Between the inner lining layer 11 and the outer coating layer 13,
所述铜丝铠装12比一般通常采用的镀锌钢丝损耗低很多,可以增大电缆载流量,所述铜丝铠装12具有良好的导电性,可以和金属护套同时起到短路泄流的作用,而且和金属护套短接后可作为接地线。The loss of the copper wire armor 12 is much lower than that of the galvanized steel wire commonly used, which can increase the current carrying capacity of the cable. The copper wire armor 12 has good electrical conductivity and can act as a short-circuit discharge at the same time as the metal sheath. The role, and can be used as a grounding wire after short-circuiting with the metal sheath.
所述铜丝铠装12采用防腐Z型铜丝铠装,Z型铜丝铠装既具有良好的机械性能,充分保护电缆不受外界作用力破坏,也可以作为海缆阻水的第一道防线,而且具有很好的导电性能。The copper wire armor 12 adopts anti-corrosion Z-shaped copper wire armor. The Z-shaped copper wire armor not only has good mechanical properties, can fully protect the cable from being damaged by external forces, but also can be used as the first water-blocking method for the submarine cable. Line of defense, and has good electrical conductivity.
Z型铜丝比圆形铜丝的机械性能更好,避免了圆形铜丝铠装满足不了海缆敷设时承受巨大拉力的弱点。The Z-shaped copper wire has better mechanical properties than the round copper wire, which avoids the weakness that the round copper wire armor cannot meet the huge tensile force when the submarine cable is laid.
采用圆形单丝铠装时,单丝与单丝之间避免不了会存在空隙,这些间隙可能会成为海缆在承受径向作用力时的致命弱点,然而采用Z型铜丝铠装可以防止间隙的产生,全方位无死角的保护电缆线芯不受径向作用力的破坏。When round monofilament armor is used, there will inevitably be gaps between monofilaments, and these gaps may become the Achilles heel of the submarine cable when it is subjected to radial forces. However, the use of Z-shaped copper wire armor can prevent The generation of the gap protects the cable core from being damaged by radial force in all directions without dead ends.
所述铜丝铠装12中铜丝之间加入阻水粉,可以作为海缆阻水的第一道防线。Water-blocking powder is added between the copper wires in the copper wire armor 12, which can be used as the first line of defense for submarine cable water-blocking.
所述填充条10安装在所述包带9与所述内衬层11之间,所述内衬层11和所述外被层13分别采用一层PP绳和两层PP绳,可以充分保护缆芯不受所述铜丝铠装12的损害,并保证电缆不受外界破坏。The filling strip 10 is installed between the strap 9 and the inner liner 11, and the inner liner 11 and the outer layer 13 adopt one layer of PP rope and two layers of PP rope respectively, which can fully protect the The cable core is not damaged by said copper wire armor 12 and protects the cable from external damage.
所述填充条10中安装有光单元14,所述填充条10对所述光单元14能够起到很好的保护作用。A light unit 14 is installed in the filling strip 10 , and the filling strip 10 can protect the light unit 14 very well.
与现有技术相比,本实用新型一种Z型铜丝铠装光电复合海底电缆,该电缆采用铜丝铠装,损耗低,可以增大电缆载流量,具有很好的机械性能,解决了圆形铜丝铠装不能承受巨大拉力的弱点,还可以防止间隙的产生,全方位无死角的保护电缆线芯不受径向作用力的破坏,铠装铜丝之间加入阻水粉,可以作为海缆阻水的第一道防线。Compared with the prior art, the utility model is a Z-type copper wire armored optoelectronic composite submarine cable. The cable is armored with copper wires, has low loss, can increase the carrying capacity of the cable, has good mechanical properties, and solves the problem of The circular copper wire armor can not bear the weakness of huge tensile force, and can also prevent the generation of gaps. It protects the cable core from radial force damage in all directions without dead ends. Water-blocking powder is added between the armored copper wires, which can be used as The first line of defense for submarine cables to block water.
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above is only an embodiment of the utility model, and does not limit the patent scope of the utility model. Any equivalent structure or equivalent process conversion made by using the utility model specification and accompanying drawings, or directly or indirectly used in other Related technical fields are all included in the patent protection scope of the present utility model in the same way.
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| CN111613389A (en) * | 2020-05-14 | 2020-09-01 | 江苏亨通高压海缆有限公司 | Production method of low-loss high-capacity photoelectric composite submarine cable |
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| CN111613389A (en) * | 2020-05-14 | 2020-09-01 | 江苏亨通高压海缆有限公司 | Production method of low-loss high-capacity photoelectric composite submarine cable |
| CN111613389B (en) * | 2020-05-14 | 2021-11-09 | 江苏亨通高压海缆有限公司 | Production method of low-loss high-capacity photoelectric composite submarine cable |
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