CN201266015Y - Kiln loading/unloading machine for ring kiln - Google Patents

Kiln loading/unloading machine for ring kiln Download PDF

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Publication number
CN201266015Y
CN201266015Y CNU200820064670XU CN200820064670U CN201266015Y CN 201266015 Y CN201266015 Y CN 201266015Y CN U200820064670X U CNU200820064670X U CN U200820064670XU CN 200820064670 U CN200820064670 U CN 200820064670U CN 201266015 Y CN201266015 Y CN 201266015Y
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kiln
loading
dolly
vehicle carriage
cart
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CNU200820064670XU
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Chinese (zh)
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刘志能
叶文卿
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Individual
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Abstract

The utility model discloses a kiln placing drawing machine of a ring kiln, which consists of a moving cart, a kiln placing drawing lorry and a movable orbit. The moving cart consists of a frame of the cart, a crane, a main hydraulic jack, a drive unit, an active roller, a slave unit and a traction unit, wherein the drive unit and the active roller are respectively arranged on the crane which is arranged on the front part of the frame of the cart, the main hydraulic jack is arranged between the crane and the frame of the cart, the slave unit is arranged under the middle rear of the frame of the cart, the traction unit is arranged between the front and the rear of the frame of the cart, the kiln placing drawing lorry is arranged on the frame of the moving cart, and the movable orbit is a telescopic orbit and is arranged on other fixed brackets. The kiln placing drawing machine realizes full mechanization or automation of kiln placing and drawing of the ring kiln by the relative movement between the cart and the ground and between the lorry and the cart, and enables the production of the ring kiln to realize high quality, efficiency enhancement, energy saving, carbon emission reduction and environmental protection.

Description

Annular kiln loading of kiln kiln discharge machine
Technical field
The utility model relates to a kind of annular kiln loading of kiln kiln discharge machine, relates in particular to a kind of Fully-mechanized annular kiln loading of kiln kiln discharge machine of realizing automation control, belongs to the production field of annular kiln loading of kiln kiln discharge machine.
Background technology
Adobe high-temperature firing in kiln forms, before firing, want earlier the outer green compact of kiln to be transported in the kiln, after firing, to the ripe base in the kiln be transported outside the kiln, so whole flow process (except green compact are made and ripe base deposits) probably is divided into and cuts base, yard base, is transported into, fires, transports several links.Blank cutter is just brought into use a long time ago, and technology is comparative maturity, but in transportation and sign indicating number base process, adopts the mode of a dead lift a long time ago, not only waste time and energy, and inefficiency, be difficult to satisfy the modern industry needs of scale production.Passed through technological innovation afterwards, most of tunnel cave changes the mechanization operation into, the production efficiency of tunnel cave has been improved a lot, but the construction cost of tunnel cave is very high, so annular kiln remains main in the market brickkiln, and present annular kiln is because its structural reason can't be used the mechanization operating type of tunnel cave, still adopt the mode of handwork to transport and the operation of sign indicating number base, obviously can not adapt to the demand of modern industry development, its mechanization is transformed into very urgent demand.
The concrete defective of handwork is: when (1) pile adobe and finished bricks kiln discharge, kiln temperature is everlasting more than 40 ℃, by artificial one one pile, get brick, makes pile adobe and finished bricks kiln discharge labour intensity big, work under bad environment, production efficiency is low, production cost is high.(2) owing to artificial pile adobe, the distance between adobe and adobe is inhomogeneous, and quirk of baking bricks and air channel width inequality make the firing temperature height in the kiln uneven, must add more coal in adobe and fire.Like this, the production industry energy consumption that causes existing annular kiln to be baked bricks is higher, product quality is low, unstable product quality, product quality are inhomogeneous.
Summary of the invention
The purpose of this utility model is exactly to provide a kind of annular kiln loading of kiln kiln discharge machine for the poor efficiency that solves in the present brickkiln manual transportation, expensive problem, and this loading of kiln kiln discharge machine can be realized Automatic Control, meets the modern industry needs of scale production.
In order to address the above problem, the utility model by the following technical solutions:
The utility model is made of mobile cart, loading of kiln kiln discharge dolly and movable rail; Described mobile cart is made of big vehicle carriage, crane, main hydraulic jack, drive unit, active roller, slave unit, draw-gear, wherein, drive unit and active roller are installed on the crane, crane is installed in above the front portion of big vehicle carriage, main hydraulic jack is installed between crane and the big vehicle carriage, the output revolving shaft of drive unit is connected by chain with the wheel shaft of active roller, slave unit is installed in below the postmedian of big vehicle carriage, and draw-gear is installed between the front and rear portions of big vehicle carriage; Described loading of kiln kiln discharge dolly places described moving on the big vehicle carriage, and the clutch end of the draw-gear of described mobile cart is connected with described loading of kiln kiln discharge dolly; Described movable rail is flexible track, is installed in described to move on corresponding other fixed support in big vehicle carriage position, and its axial direction is vertical mutually with the axial direction of big vehicle carriage.
The effect of crane and main hydraulic jack is to stretch out or take in active roller, when stretching out, active roller contacts the weight that supports whole mobile cart with ground, under the mating reaction of the driving effect of drive unit and slave unit, drive whole mobile cart and vertically move, go out, go into annular kiln, during income, big vehicle carriage contacts the weight that supports whole cart with ground, can increase the stability of mobile cart, protect active roller simultaneously, prolong its life-span; Draw-gear then is used to draw loading of kiln kiln discharge dolly and advances or retreat, so that cooperate the needs of heap base, kiln discharge; Movable rail then is used for whole mobile cart is positioned control.
In order to realize automated job, the input control signal end of power source in the drive unit of described mobile cart, slave unit, the draw-gear and main hydraulic jack switch is connected with the corresponding cart control signal output of Programmable Logic Controller respectively; The input control signal end of the power source of described loading of kiln kiln discharge dolly connects with the corresponding dolly control signal output of Programmable Logic Controller respectively; The input control signal end of the power source of described movable rail is connected with the respective carter control signal output of Programmable Logic Controller respectively.Programmable Logic Controller sends fill order in conjunction with the input signal and the predefined time control program of inductor to each actuator, commands each actuator to make the action of plan in the time of plan, realizes the purpose of full-automatic operation.
As optimum structure of the present utility model, the structure of the drive unit of described mobile cart is: be made of motor, decelerator, wherein motor is the power source of described drive unit, shaft of motor is fixedlyed connected with the input rotating shaft of decelerator, and the output revolving shaft of decelerator is connected by chain with the wheel shaft of active roller.During the adobe of loading of kiln kiln discharge dolly pile, crane rises, and mentions active roller, and big vehicle carriage contacts with ground at the bottom of the kiln and maintains static, and increases the rigidity of big vehicle carriage, is convenient to the pile of adobe.When mobile cart needs were mobile, crane descended, and mentions big vehicle carriage certain distance, and active roller contacts with ground at the bottom of the kiln, motor operation, and mobile cart vertically moves along annular kiln.When adopting automation control, Programmable Logic Controller sends fill order to motor, realizes the purpose that mobile cart advances or retreats.
The structure of described slave unit is: by return idler, wedge, wedge shape lifter plate, constitute from hydraulic jack, it wherein is the power source of described slave unit from hydraulic jack, be connected with wedge from the piston rod of hydraulic jack, wedge is connected with the wedge shape lifter plate, and the wedge shape lifter plate is connected with return idler.During the adobe of loading of kiln kiln discharge dolly pile, to Zola's wedge, the wedge shape lifter plate rises, and mentions return idler from the piston rod of hydraulic jack, and big vehicle carriage contacts with ground at the bottom of the kiln and maintains static, and increases the rigidity of big vehicle frame, is convenient to the pile of adobe.When mobile cart needs when mobile, push away wedge to the right from the piston rod of hydraulic jack, the wedge shape lifter plate descends, and mentions big vehicle carriage certain distance, and return idler contact with ground at the bottom of the kiln, the rolling of cooperation active roller, mobile cart vertically moves along annular kiln.When adopting automation control, Programmable Logic Controller is realized the purpose that mobile cart advances or retreats to sending fill order from hydraulic jack.
Because the length of mobile cart is long,, be installed in respectively below the middle part of big vehicle carriage and below the rear portion so the described slave unit that the utility model adopts is two covers.
The structure of described draw-gear is: be made of head roll, traction steel rope of cable, pulley, wherein head roll is the power source of described draw-gear, head roll is installed in above the front portion of big vehicle carriage, pulley is installed in above the rear portion of big vehicle carriage, traction steel rope of cable is the rope of remaining silent, the outer respectively circumference that is around in head roll and pulley in its two ends.The head roll forward or reverse, drive traction steel rope of cable or be moved to the left to the right, loading of kiln kiln discharge dolly links to each other with traction steel rope of cable, and the longitudinal direction of traction steel rope of cable traction loading of kiln kiln discharge dolly on mobile cart moves back and forth, and realizes the pile of adobe in annular kiln and the kiln discharge of finished bricks.When adopting automation control, Programmable Logic Controller sends fill order to head roll, realizes that loading of kiln kiln discharge dolly or the purpose that is moved to the left to the right.
The structure of described loading of kiln kiln discharge dolly is: by car frame, the dolly wheel, rotating turret, the rotating turret central shaft, the rotating turret fulcrum ball, rotating mechanism, the hydraulic lifting oil cylinder, elevating chain, the lifting sprocket wheel, adobe is supported screen and is constituted, rotating mechanism wherein, the hydraulic lifting oil cylinder is the power source of described loading of kiln kiln discharge dolly, the dolly wheel is installed in below the car frame, rotating turret is installed in above the car frame, the rotating turret fulcrum ball is installed below rotating turret, in the rotating turret centre position rotating turret central shaft is installed, the rotation stress point of rotating turret is connected with the clutch end of rotating mechanism; The hydraulic lifting oil cylinder is fixedly mounted on the rotating turret, and the piston rod of hydraulic lifting oil cylinder is connected with elevating chain, elevating chain and the mutual interlock of lifting sprocket wheel, and the lifting sprocket wheel supports screen with adobe fixedlys connected.Car frame in the effect bottom left of dolly wheel and traction steel rope of cable, move right; Rotating turret, rotating turret central shaft, rotating turret fulcrum ball, rotating mechanism are formed the rotatable parts of loading of kiln kiln discharge dolly, by rotating mechanism rotating turret are revolved and turn 90 degrees; Hydraulic lifting oil cylinder, elevating chain, lifting sprocket wheel are formed the lifting piece of loading of kiln kiln discharge dolly, drive adobe support screen and move up and down, and upper-lower position is pressed the height of pile base or kiln discharge brick and determined; The adobe (320) of loading a sign indicating number base dolly pile on the screen is supported in adobe, with moving of car, rotate, move up and down with the lifting sprocket wheel with rotating turret, finishes the pile of adobe in the kiln and the kiln discharge of finished bricks.When adopting automation control, Programmable Logic Controller sends fill order to rotating mechanism, hydraulic lifting oil cylinder, realizes the purpose of rotation of loading of kiln kiln discharge dolly and the ascending, descending of adobe support screen thereof.
The structure of described rotating mechanism is: be made of rotation variable-speed motor, pinion, gear ring, wherein rotate the power source that variable-speed motor is described rotating mechanism, the rotating shaft of rotation variable-speed motor is connected with pinion, the pinion gear ring peripheral with it is connected mutually, and gear ring is arranged on the circumference of rotating turret of described loading of kiln kiln discharge dolly.When adopting automation control, Programmable Logic Controller sends fill order to the rotation variable-speed motor, realizes the purpose of loading of kiln kiln discharge dolly rotation.
The big vehicle carriage of described mobile cart is provided with channel suspending rail, and the dolly wheel of described loading of kiln kiln discharge dolly is positioned at channel suspending rail.Channel suspending rail is in the plan control movement locus of loading of kiln kiln discharge dolly fully, and stability is stronger.
Described movable rail moves hydraulic jack, guide rail fixed hydraulic oil cylinder, fixed head by guide rail, guide rail and constitutes, its middle guide moves hydraulic jack, guide rail fixed hydraulic oil cylinder is the power source of described movable rail, the piston rod that guide rail moves hydraulic jack is connected with guide rail, the piston rod of guide rail fixed hydraulic oil cylinder is connected with fixed head, and fixed head is corresponding with the position of guide rail to make fixed head can clamp guide rail.When mobile cart was motionless, movable rail linked to each other with mobile big vehicle carriage under the effect of guide rail fixed hydraulic oil cylinder and fixed head, to guarantee the stability of movable rail and mobile cart.When mobile cart will be mobile, guide rail fixed hydraulic oil cylinder and fixed head unclamped, and movable rail is separated with mobile big vehicle carriage, and mobile cart can move freely.The effect of movable rail is: a yard base dolly is entered in the annular kiln, and the location makes things convenient for loading of kiln kiln discharge dolly to unload adobe from sign indicating number base dolly rapidly and accurately fast.When adopting automation control, Programmable Logic Controller to guide rail move hydraulic jack, guide rail fixed hydraulic oil cylinder sends fill order, realizes the fixing and purpose of separating of movable rail and mobile cart.
The beneficial effects of the utility model are:
(1) the utility model makes adobe loading of kiln and finished bricks kiln discharge realize Fully-mechanized, and it is full-automatic to utilize Programmable Logic Controller to realize, per hour realize 25000 adobes of pile base, alleviated working strength of workers, save 80% sign indicating number base and brick output operative employee, the production cost of brickmaking factory is reduced significantly, make workman's working condition obtain very big improvement simultaneously, production efficiency is greatly improved.
(2) behind application the utility model, adobe and the distance between adobe in the annular kiln are even, and the quirk of baking bricks is consistent with air channel width, linear pattern is good, and the air channel flow resistance is little, makes the firing temperature height in the kiln even, the coal that adds in adobe can reduce about 10%, and the product firing time reduces 20%.Like this, the energy consumption that annular kiln is baked bricks reduces, and pollutes toxic emission and reduces.
(3) because the distance between adobe and adobe is even, the firing temperature height in the kiln evenly, so good product quality, steady quality, quality are even.
(4) comprehensive, advantage concentrated reflection of the present utility model for synergy, upgrading, energy-conservation, consumption reduction, reduce discharging, cost falls, for construction of environmental protection has been made contribution; Filled up the blank of automatic loading of kiln of China's annular kiln and kiln discharge, produced for annular kiln brickmaking full process automatization and laid reliable basis.
Description of drawings
Fig. 1 is a main TV structure schematic diagram of the present utility model;
Fig. 2 is a plan structure schematic diagram of the present utility model;
Fig. 3 is a left TV structure schematic diagram of the present utility model;
Fig. 4 is the plan structure schematic diagram during the utility model is used;
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further described in detail:
As depicted in figs. 1 and 2, the utility model is made of mobile cart 30, loading of kiln kiln discharge dolly 31 and movable rail 8; Mobile cart 30 is made of big vehicle carriage 1, crane 2, main hydraulic jack (not visible among the figure), drive unit, active roller 5, slave unit, draw-gear, wherein, drive unit and active roller 5 are installed on the crane, crane 2 is installed in above the front portion of big vehicle carriage 1, and main hydraulic jack is installed between crane 2 and the big vehicle carriage 1 (not visible among the figure).
As shown in Figure 1, the structure of the drive unit of mobile cart 30 is: be made of motor 7 and decelerator 3, wherein motor 7 is the power source of described drive unit, the rotating shaft of motor 7 is fixedlyed connected with the input rotating shaft of decelerator 3, and the output revolving shaft 4 of decelerator 3 is connected by chain 6 with the wheel shaft of active roller 5.
As shown in Figure 1, the slave unit of mobile cart 30 is two covers, be installed in below the middle part of big vehicle carriage 1 respectively and below the rear portion, its structure is: by return idler 11, wedge 10, wedge shape lifter plate 12, constitute from hydraulic jack 9, be the power source of described slave unit wherein from hydraulic jack 9, be connected with wedge 10 from the piston rod of hydraulic jack 9, wedge 10 is connected with wedge shape lifter plate 12, and wedge shape lifter plate 12 is connected with return idler 11.
As shown in Figure 2, the draw-gear of mobile cart 30 is installed between the front and rear portions of big vehicle carriage 1, its structure is: be made of head roll 23, traction steel rope of cable 24, pulley 25, wherein head roll 23 is the power source of described draw-gear, head roll 23 is installed in above the front portion of big vehicle carriage 1, and pulley 25 is installed in above the rear portion of big vehicle carriage 1, and traction steel rope of cable 24 is the rope of remaining silent, the outer respectively circumference that is around in head roll 23 and pulley 25 in its two ends, 22 is the rotating shaft of head roll 23 among the figure.
As Fig. 1, Fig. 2 and shown in Figure 3, loading of kiln kiln discharge dolly 31 places and moves on the big vehicle carriage 1, its structure is: by car frame 14, dolly wheel 13, rotating turret 17, rotating turret central shaft 15, rotating turret fulcrum ball 16, rotating mechanism (not visible among the figure), hydraulic lifting oil cylinder 18, elevating chain 19, lifting sprocket wheel 20, adobe is supported screen 21 and is constituted, rotating mechanism (not visible among the figure) wherein, hydraulic lifting oil cylinder 18 is the power source of loading of kiln kiln discharge dolly 31, dolly wheel 13 is installed in below the car frame 14, rotating turret 17 is installed in above the car frame 14, rotating turret fulcrum ball 16 is installed below rotating turret 17, in rotating turret 17 centre positions rotating turret central shaft 15 is installed, the rotation stress point of rotating turret 17 is connected with the clutch end of described rotating mechanism; Hydraulic lifting oil cylinder 18 is fixedly mounted on the rotating turret 17, and the piston rod of hydraulic lifting oil cylinder 18 is connected with elevating chain 19, and elevating chain 19 and the 20 mutual interlocks of lifting sprocket wheel, lifting sprocket wheel 20 support screen 21 with adobe fixedlys connected.Described rotating mechanism adopts rotary power unit commonly used, its concrete structure is: be made of rotation variable-speed motor, pinion, gear ring, wherein rotate the power source that variable-speed motor is described rotating mechanism, the rotating shaft of rotation variable-speed motor is connected with pinion, the pinion gear ring peripheral with it is connected mutually, and gear ring is arranged on the circumference of rotating turret of described loading of kiln kiln discharge dolly.
As depicted in figs. 1 and 2, the traction steel rope of cable 24 of the draw-gear of mobile cart 30 is connected with the car frame 14 of loading of kiln kiln discharge dolly 31, and the axial direction that makes loading of kiln kiln discharge dolly 31 can move cart 30 in the draw lower edge of traction steel rope of cable 24 moves.
As shown in Figure 2, movable rail 8 is flexible track, is installed in and moves on corresponding other fixed support in big vehicle carriage 1 position (not visible among the figure), and its axial direction is vertical mutually with the axial direction of big vehicle carriage 1.Movable rail 8 is not looked out in the drawings, its concrete structure is: move hydraulic jack, guide rail fixed hydraulic oil cylinder, fixed head by guide rail, guide rail and constitute, its middle guide moves hydraulic jack, guide rail fixed hydraulic oil cylinder is the power source of described movable rail, the piston rod that guide rail moves hydraulic jack is connected with guide rail, the piston rod of guide rail fixed hydraulic oil cylinder is connected with fixed head, and fixed head is corresponding with the position of guide rail to make fixed head can clamp guide rail.When mobile cart 30 was motionless, movable rail 8 linked to each other with mobile big vehicle carriage 1 under the effect of guide rail fixed hydraulic oil cylinder and fixed head, to guarantee the stability of movable rail 8 and mobile cart 30.When mobile cart 30 will be mobile, guide rail fixed hydraulic oil cylinder and fixed head unclamped, and movable rail 8 is separated with mobile big vehicle carriage 1, and mobile cart 30 can move freely.The effect of movable rail 8 is: a yard base dolly is entered in the annular kiln, and the location makes things convenient for loading of kiln kiln discharge dolly to unload adobe from sign indicating number base dolly rapidly and accurately fast.
As shown in Figure 2, the big vehicle carriage 1 of mobile cart 30 is provided with channel suspending rail 35, and the dolly wheel 13 of loading of kiln kiln discharge dolly 31 is positioned at channel suspending rail 35.Channel suspending rail 35 is in the plan control movement locus of loading of kiln kiln discharge dolly 31 fully, and stability is stronger.
Respectively the motion process of mobile cart 30 and loading of kiln kiln discharge dolly 31 is described further below:
As shown in Figure 1, during the 31 pile adobes of loading of kiln kiln discharge dolly, crane 2 rises, and mentions active roller 5, and the anterior bottom surface of big vehicle carriage 1 contacts with ground at the bottom of the kiln and maintains static; Accordingly, to Zola's wedge 10, wedge shape lifter plate 12 rises, and mentions return idler 11 from the piston rod of hydraulic jack 9, in the big vehicle carriage 1, the bottom surface, rear portion contacts with ground at the bottom of the kiln and maintain static.The above results has increased the rigidity of big vehicle carriage 1, is convenient to the pile of adobe.When mobile cart 30 needs when mobile, crane 2 descends, and mentions big vehicle carriage 1 certain distance, and active roller 5 contact with ground at the bottom of the kiln, motor 7 runnings, and drive active roller 5 rotates; Accordingly, push away wedge 10 to the right from the piston rod of hydraulic jack 9, wedge shape lifter plate 12 descends, and mentions big vehicle carriage 1 certain distance, and return idler 11 contact with ground at the bottom of the kiln, 5 rollings of cooperation active roller.The above results makes mobile cart 30 vertically move along annular kiln.According to practical operation situation, change the direction of rotation of the rotating shaft of motor 7, can change the moving direction of mobile cart 30, finish the task of kiln into or kiln discharge.
Head roll 23 forward or reverse, drive traction steel rope of cable 24 or be moved to the left to the right, loading of kiln kiln discharge dolly 31 links to each other with traction steel rope of cable 24, the longitudinal direction of traction steel rope of cable 24 traction loading of kiln kiln discharge dollies 31 on mobile cart 30 moves back and forth, and realizes the pile of adobe in annular kiln and the kiln discharge of finished bricks.
As shown in figures 1 and 3, the sightless rotating mechanism that is connected with rotating turret 17 is formed the rotatable parts of loading of kiln kiln discharge dolly 31 jointly among the rotating turret 17 of car frame 1, rotating turret central shaft 15, rotating turret fulcrum ball 16 and the figure, makes rotating turret 17 can clockwise or be rotated counterclockwise 90 degree by rotating mechanism.Hydraulic lifting oil cylinder 18, elevating chain 19, lifting sprocket wheel 20 are formed the lifting piece of loading of kiln kiln discharge dolly 31, drive adobe support screen 21 and move up and down, and the position of its above-below direction is pressed the height of pile base or kiln discharge brick and determined; The adobe (320) of loading a sign indicating number base dolly pile on the screen 21 is supported in adobe, with moving of car, rotate, move up and down with lifting sprocket wheel 20 with rotating turret 17, finishes the pile of adobe in the kiln and the kiln discharge of finished bricks.
As depicted in figs. 1 and 2, in order to realize automated job, the main hydraulic jack switch (invisible among the figure) of mobile cart 30, motor 7, the input control signal end that moves hydraulic jack (invisible among the figure), guide rail fixed hydraulic oil cylinder (invisible among the figure) from hydraulic jack 9, head roll 23, rotation variable-speed motor (invisible the figure), hydraulic lifting oil cylinder 18, guide rail connect (invisible among the figure) with the corresponding cart control signal output of Programmable Logic Controller respectively.Programmable Logic Controller sends fill order in conjunction with the input signal and the predefined time control program of inductor to above-mentioned each actuator, commands each actuator to make the action of plan in the time of plan, realizes the purpose of full-automatic operation.
As shown in Figure 4, in application, the utility model is that annular kiln loading of kiln kiln discharge machine 36 is finished transportation and sign indicating number base task with 39 common cooperations of sign indicating number base dolly in annular kiln 40, and 38 is the kiln section of the good adobe of sign indicating number among the figure, the 37 kiln sections for the preparation pile.After the employing Automatic Control, even the temperature in the annular kiln 40 is up to 40---80 degree, under the fellowship of the utility model and full-automatic setting machine (another patented technology that the applicant declares simultaneously), equally can realize high efficiency productive target.

Claims (10)

1, a kind of annular kiln loading of kiln kiln discharge machine is characterized in that: be made of mobile cart, loading of kiln kiln discharge dolly and movable rail; Described mobile cart is made of big vehicle carriage, crane, main hydraulic jack, drive unit, active roller, slave unit, draw-gear, wherein, drive unit and active roller are installed on the crane, crane is installed in above the front portion of big vehicle carriage, main hydraulic jack is installed between crane and the big vehicle carriage, the output revolving shaft of drive unit is connected by chain with the wheel shaft of active roller, slave unit is installed in below the postmedian of big vehicle carriage, and draw-gear is installed between the front and rear portions of big vehicle carriage; Described loading of kiln kiln discharge dolly places described moving on the big vehicle carriage, and the clutch end of the draw-gear of described mobile cart is connected with described loading of kiln kiln discharge dolly; Described movable rail is flexible track, is installed in described to move on corresponding other fixed support in big vehicle carriage position, and its axial direction is vertical mutually with the axial direction of big vehicle carriage.
2, annular kiln loading of kiln kiln discharge machine according to claim 1 is characterized in that: the input control signal end of power source in the drive unit of described mobile cart, slave unit, the draw-gear and main hydraulic jack switch is connected with the corresponding cart control signal output of Programmable Logic Controller respectively; The input control signal end of the power source of described loading of kiln kiln discharge dolly connects with the corresponding dolly control signal output of Programmable Logic Controller respectively; The input control signal end of the power source of described movable rail is connected with the respective carter control signal output of Programmable Logic Controller respectively.
3, annular kiln loading of kiln kiln discharge machine according to claim 1 and 2, it is characterized in that: the structure of the drive unit of described mobile cart is: be made of motor, decelerator, wherein motor is the power source of described drive unit, shaft of motor is fixedlyed connected with the input rotating shaft of decelerator, and the output revolving shaft of decelerator is connected by chain with the wheel shaft of active roller.
4, annular kiln loading of kiln kiln discharge machine according to claim 1 and 2, it is characterized in that: the structure of described slave unit is: by return idler, wedge, wedge shape lifter plate, constitute from hydraulic jack, it wherein is the power source of described slave unit from hydraulic jack, be connected with wedge from the piston rod of hydraulic jack, wedge is connected with the wedge shape lifter plate, and the wedge shape lifter plate is connected with return idler.
5, annular kiln loading of kiln kiln discharge machine according to claim 4, it is characterized in that: described slave unit is two covers, is installed in below the middle part of big vehicle carriage respectively and below the rear portion.
6, annular kiln loading of kiln kiln discharge machine according to claim 1 and 2, it is characterized in that: the structure of described draw-gear is: be made of head roll, traction steel rope of cable, pulley, wherein head roll is the power source of described draw-gear, head roll is installed in above the front portion of big vehicle carriage, pulley is installed in above the rear portion of big vehicle carriage, traction steel rope of cable is the rope of remaining silent, the outer respectively circumference that is around in head roll and pulley in its two ends.
7, annular kiln loading of kiln kiln discharge machine according to claim 1 and 2, it is characterized in that: the structure of described loading of kiln kiln discharge dolly is: by car frame, the dolly wheel, rotating turret, the rotating turret central shaft, the rotating turret fulcrum ball, rotating mechanism, the hydraulic lifting oil cylinder, elevating chain, the lifting sprocket wheel, adobe is supported screen and is constituted, rotating mechanism wherein, the hydraulic lifting oil cylinder is the power source of described loading of kiln kiln discharge dolly, the dolly wheel is installed in below the car frame, rotating turret is installed in above the car frame, the rotating turret fulcrum ball is installed below rotating turret, in the rotating turret centre position rotating turret central shaft is installed, the rotation stress point of rotating turret is connected with the clutch end of rotating mechanism; The hydraulic lifting oil cylinder is fixedly mounted on the rotating turret, and the piston rod of hydraulic lifting oil cylinder is connected with elevating chain, elevating chain and the mutual interlock of lifting sprocket wheel, and the lifting sprocket wheel supports screen with adobe fixedlys connected.
8, annular kiln loading of kiln kiln discharge machine according to claim 7, it is characterized in that: the structure of described rotating mechanism is: be made of rotation variable-speed motor, pinion, gear ring, wherein rotate the power source that variable-speed motor is described rotating mechanism, the rotating shaft of rotation variable-speed motor is connected with pinion, the pinion gear ring peripheral with it is connected mutually, and gear ring is arranged on the circumference of rotating turret of described loading of kiln kiln discharge dolly.
9, annular kiln loading of kiln kiln discharge machine according to claim 1, it is characterized in that: the big vehicle carriage of described mobile cart is provided with channel suspending rail, and the dolly wheel of described loading of kiln kiln discharge dolly is positioned at channel suspending rail.
10, annular kiln loading of kiln kiln discharge machine according to claim 1 and 2, it is characterized in that: described movable rail moves hydraulic jack, guide rail fixed hydraulic oil cylinder, fixed head by guide rail, guide rail and constitutes, its middle guide moves hydraulic jack, guide rail fixed hydraulic oil cylinder is the power source of described movable rail, the piston rod that guide rail moves hydraulic jack is connected with guide rail, the piston rod of guide rail fixed hydraulic oil cylinder is connected with fixed head, and fixed head is corresponding with the position of guide rail to make fixed head can clamp guide rail.
CNU200820064670XU 2008-08-12 2008-08-12 Kiln loading/unloading machine for ring kiln Expired - Fee Related CN201266015Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101943520A (en) * 2010-09-30 2011-01-12 天津市福臻机电工程有限公司 Loading and unloading machine of annular furnace
CN107604145A (en) * 2017-10-31 2018-01-19 山西晨辉锻压设备制造有限公司 One kind heat treatment dress reclaimer
CN109028996A (en) * 2018-10-08 2018-12-18 杭叉集团股份有限公司 A kind of fork-lift type smashes furnace vehicle

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101943520A (en) * 2010-09-30 2011-01-12 天津市福臻机电工程有限公司 Loading and unloading machine of annular furnace
CN101943520B (en) * 2010-09-30 2012-06-27 天津市福臻机电工程有限公司 Loading and unloading machine of annular furnace
CN107604145A (en) * 2017-10-31 2018-01-19 山西晨辉锻压设备制造有限公司 One kind heat treatment dress reclaimer
CN109028996A (en) * 2018-10-08 2018-12-18 杭叉集团股份有限公司 A kind of fork-lift type smashes furnace vehicle

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