CN201245677Y - Slag-removing device for tapping of converter - Google Patents
Slag-removing device for tapping of converter Download PDFInfo
- Publication number
- CN201245677Y CN201245677Y CNU2008201628304U CN200820162830U CN201245677Y CN 201245677 Y CN201245677 Y CN 201245677Y CN U2008201628304 U CNU2008201628304 U CN U2008201628304U CN 200820162830 U CN200820162830 U CN 200820162830U CN 201245677 Y CN201245677 Y CN 201245677Y
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- slag
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Abstract
The utility model discloses a slag stopping device applied in the converter tapping. The slag stopping device comprises a large-capacity and high-pressure gas storing device, a pneumatic pressure reducing station, a pneumatic control cabinet, a slag stopping head device and a cooling system. The utility model is characterized in that high-pressure nitrogen source is connected with the large-capacity and high-pressure gas storing device; the large-capacity and high-pressure gas storing device is connected with the pneumatic pressure reducing station; a system pipelines of the pneumatic pressure reducing station are divided into two ways, wherein, one way is connected with a medium capacity gas storing tank and directly connected with a jet control valve of the slag stopping head, the control valve is connected with a rotating joint of a converter, the other way is connected with a group of reversing valves, two ways coming out from the reversing valves are connected with the rotating joint; a cooling pipeline adopts an independent low-pressure nitrogen source and is directly connected with the rotating joint; and four pipelines passing through the rotating joint are respectively connected with a slag stopping cantilever, a slag stopping head, a rod cavity and rodless cavity of a high-temperature cylinder, and a gas cooling zone pipeline. Therefore, the utility model overcomes the problems, such as great energy wastage, poor slag stopping effect, low efficiency, and the like.
Description
Technical field
The utility model relates to slag-removing device for tapping, especially relates to a kind of slag-removing device for tapping of converter.
Background technology
Present existing converter tapping pushing off the slag mainly contains three kinds of modes.One, be the slag-blocking ball method, this kind method slag-blocking ball does not reach tap hole sometimes, can not block tap hole effectively when molten steel will flow to end; In addition, slag-blocking ball as falling the tap hole top fully, can be crossed non-irrigated shutoff tap hole when molten steel does not also flow to end when pushing off the slag, reduced the molten steel recovery rate; The consumption of its slag-blocking ball is bigger, deficiency in economic performance; Two, be the floating plug method, similar with the slag-blocking ball method, need manual operation, pushing off the slag efficient is low, three, pneumatic pushing off the slag method, existing pneumatic pushing off the slag method only limits to stop flowing of slag with air-flow, there is not pressure-controlling, utilization ratio is low, and is bigger to the tap hole damage, and lacks reliable slag proofing unit, accuracy that drops into and timing input are difficult to guarantee, cause the pushing off the slag effect very unstable.
Summary of the invention
In order to overcome original slag-removing device for tapping of converter inefficiency, problem such as equipment loss is big, and timing input is poor, and the molten steel recovery rate is low, the purpose of this utility model is to provide a kind of slag-removing device for tapping of converter.
In order to reach the foregoing invention purpose, the technical solution adopted in the utility model is:
Comprise large vol high-pressure gas device, gas pressure reducing station, pneumatic control cabinet, pushing off the slag head unit and cooling system; Wherein:
1) large vol high-pressure gas device: comprise first, second stopping valve, first, second check valve and large vol high pressure tank; First stopping valve of leading up to of elevated pressure nitrogen source of the gas links to each other with first check valve, and first check valve is connected with the inlet of large vol high pressure tank; Another road of high pressure nitrogen is connected with second check valve by second stopping valve, and second check valve links to each other with the outlet that the large vol high pressure nitrogen is irritated;
2) pneumatic pressure reducing station: comprise first, second, third, fourth high-pressure high-flow relief valve, the 3rd, the 4th, the 5th, the 6th, the 7th stopping valve, the 3rd, the 4th, the 5th check valve, the first gas control ball valve and first magnetic valve; It is four pipelines that pressure duct is divided into, inlet the 3rd stopping valve of four pipelines, and the 5th stopping valve, the 6th stopping valve is connected with the outlet of high-voltage large-capacity gas-holder; Article four, the outlet of a pipeline and a low pressure line is connected as follows:
First pipeline: the outlet of the 3rd stopping valve walks abreast with the 4th stopping valve, the first high-pressure high-flow relief valve and is connected, and the 3rd check valve is installed on the outlet of the 4th stopping valve and the first high-pressure high-flow relief valve pipeline, and is pooled to jet main line; Second pipeline: the 5th stopping valve links to each other with the 7th stopping valve, and the 7th stopping valve links to each other with the 4th high-pressure high-flow relief valve, and by the 5th check valve, its outlet comes together in jet main line; The 3rd pipeline: the 5th stopping valve links to each other with the second high-pressure high-flow relief valve, and the second high-pressure high-flow relief valve links to each other with the first gas control ball valve, and comes together in jet main line by the outlet of the 4th check valve; The 4th pipeline: the 6th stopping valve is with after the 3rd high-pressure high-flow relief valve is connected, and the pipeline outlet connects the cylinder pilot piping; Article one, low pressure line connects the switch that the first gas control ball valve is controlled the first gas control ball valve by first magnetic valve;
3) gas-holder: comprise medium capacity gas-holder and the 8th stopping valve; The medium capacity gas-holder connects jet main line with after the 8th stopping valve is connected;
4) pneumatic control cabinet: comprise second, third, the 4th, the 5th pneumatic ball valve, second magnetic valve, strainer, first, second low pressure regulating pressure valve, the 9th, the tenth stopping valve, first, second unidirectional shut off valve; Jet main line links to each other with second pneumatic ball valve, and outlet connects swivel joint first interface; Cylinder pilot piping and the 3rd, the 4th pneumatic ball valve walk abreast and are connected, the 3rd pneumatic ball valve connects swivel joint second interface after through the first unidirectional shut off valve, the 4th pneumatic ball valve links to each other with the 5th pneumatic ball valve, through connecing swivel joint the 3rd interface behind the second unidirectional shut off valve; The low pressure cooling gas is leaded up to strainer, and second low pressure regulating pressure valve, the 9th stopping valve connect swivel joint the 4th interface, and another road is by strainer, first low pressure regulating pressure valve, and the tenth stopping valve is connected to the 5th pneumatic ball valve.
5) pushing off the slag head unit: comprise a pushing off the slag cylinder, pushing off the slag cantilever, pushing off the slag head, first, second, third, fourth gas fittings; The pushing off the slag cantilever drives a pushing off the slag cylinder moving, and the pushing off the slag head is installed on the top of pushing off the slag cantilever, pushing off the slag cantilever hollow, and logical high pressure nitrogen, swivel joint first interface connects first gas fittings, and first gas fittings links to each other with the pushing off the slag cantilever; Swivel joint second interface connects second gas fittings, and second gas fittings connects the rod chamber of a pushing off the slag cylinder; Swivel joint the 3rd interface connects the 3rd gas fittings, and the 3rd gas fittings connects the rodless cavity of a pushing off the slag cylinder; Swivel joint the 4th interface connects the 4th gas fittings, and the 4th gas fittings directly leads to atmosphere.
6) cooling system: the low pressure cooling gas is by strainer, and second low pressure regulating pressure valve, the 9th stopping valve by swivel joint the 4th interface, connect the pushing off the slag head unit again.
The beneficial effect that the utlity model has is:
1) cylinder drives the pushing off the slag head and arrives the tap hole position from original position, the pushing off the slag chock plug carries out mechanical close, chock plug end inject high pressure gas prevents that slag from flowing out, and this method has great advantage with respect to slag-blocking ball method and floating plug method aspect rapid property, reliability and the economy.
2) the high-pressure gas device that provides, two air-flows, gas-holder can provide the operating pressure of system on the one hand; When gas-holder pressure was lower than inlet source nitrogen pressure, source nitrogen had also played the effect of bailout gas, has improved the reliability of system's source of the gas on the other hand.
3) the pipeline cold-zone system that provides has guaranteed the stability of system, has reduced the envrionment temperature of cylinder, has prolonged the work-ing life of a pushing off the slag cylinder.
4) detection system that provides according to the slag content of tap hole, is directly controlled the action of pushing off the slag mechanism, has improved automation degree of equipment, has reduced artificial misoperation, has effectively reduced the dregginess of molten steel.Judge the position of tap hole in addition according to the angle of converter, the recovery of control pushing off the slag head has reduced the loss of nitrogen.
5) the multistage pressure-controlling in the course of processing has reduced the damage of tap hole and the consumption of nitrogen.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is a pushing off the slag head unit structural representation.
Fig. 3 is the structural representation of gas pressure reducing station.
Fig. 4 is the structural representation of gas control cabinet.
Among the figure: 1,2,6,7,10,15,18,22,32,39 is stopping valve, 3,4,9,14,20 is check valve, 5. high-voltage large-capacity gas-holder, 16, cylinder pilot piping, 21. medium capacity gas-holder, 8,11,17,19. is the high-pressure high-flow relief valve, 23. pneumatic pressure reducing station, 24, jet main line, 12,25,26,27,40. pneumatic ball valves, 13,28. magnetic valves, 29. strainer, 30,31. low pressure regulating pressure valves, 33. swivel joints, 34. pushing off the slag head units, 35. tap hole, 36. the pushing off the slag cantilever, 37. pushing off the slag heads, 38. a pushing off the slag cylinder.41,42. unidirectional shut off valves, 43,44,45,46. gas fittingss.
Embodiment
Below in conjunction with drawings and Examples the utility model is further described.
As Fig. 1~shown in Figure 4, the utility model elevated pressure nitrogen source of the gas is leaded up to stopping valve 1 and is linked to each other with check valve 3, and check valve 3 is connected with the inlet of high-voltage large-capacity gas-holder 5; Another road of high pressure nitrogen is connected with check valve 4 by stopping valve 2, and check valve 4 links to each other with the outlet of high-voltage large-capacity nitrogen filling 5.High-voltage large-capacity nitrogen is irritated 5 export pipelines and be divided into four pipelines in pneumatic pressure reducing station 23, after accumulate two pipelines again: one is connected with stopping valve 7, high-pressure high-flow relief valve 8 by stopping valve 6, check valve 9 is installed on the outlet of stopping valve 7 and high-pressure high-flow relief valve 8 pipelines, and is pooled to jet main line 24; Article one, by stopping valve 10 be divided into two pipelines after stopping valve 18, high-pressure high-flow relief valve 11 link to each other: one links to each other with high-pressure high-flow relief valve 19 by stopping valve 18, and passes through check valve 20, and its outlet comes together in jet main line 24; Article one, link to each other with gas control ball valve 12 by high-pressure high-flow relief valve 11, and come together in jet main line 24 by check valve 14 outlets; After the last item passed through stopping valve 15 and high-pressure high-flow relief valve 17 is connected, cylinder pilot piping 16 was led in the pipeline outlet.Medium capacity gas-holder 21 leads to jet main line 24 with after stopping valve 22 is connected.Jet main line 24 links to each other with pneumatic ball valve 25, and swivel joint 33 is led in outlet; Cylinder pilot piping 16 connects pneumatic ball valve 26 and 27, and swivel joint 33 is led in outlet; Cooling gas leads to swivel joint 33 by strainer 29, the first low pressure regulating pressure valves 30.Have 4 road gases to be pooled to swivel joint 33 after the gas control cabinet comes out, be respectively: 24 gases are responsible in one tunnel pushing off the slag; Two-way cylinder pilot-gas; One tunnel low pressure cooling gas.Pushing off the slag is responsible for gas and is directly connected to pushing off the slag cantilever 36 device places after by swivel joint 33, and pushing off the slag 37 directly is installed on the top of pushing off the slag cantilever 36, and high pressure draft from pushing off the slag 37 ejection, is used to stop that slag enters ladle through pushing off the slag cantilever 36.Another road pilot-gas is directly connected to the rod chamber and the rodless cavity of a pushing off the slag cylinder 38 by behind the swivel joint 33, is used to control the forward-reverse of pushing off the slag head.During pushing off the slag 37 work, a pushing off the slag cylinder 38 promotes cantilevers and nozzle carries out mechanical close to tap hole, and chock plug end inject high pressure gas prevents that slag from flowing out.The low pressure cooling gas directly leads to pushing off the slag head unit 34 by swivel joint.
As shown in Figure 3, article one, high pressure nitrogen is by being divided into four pipelines in pressure reducing station, after accumulate two pipelines again: one is connected with stopping valve 7, relief valve 8 by stopping valve 6, and check valve 9 is installed on the outlet of stopping valve 7 and relief valve 8 pipelines, and is pooled to jet main line 24; Article one, by stopping valve 10 be divided into two pipelines after stopping valve 18, relief valve 11 link to each other: one links to each other with relief valve 19 by stopping valve 18, and passes through check valve 20, and its outlet comes together in jet main line 24; Article one, link to each other with gas control ball valve 12 by relief valve 11, and come together in jet main line 24 by check valve 14 outlets; After the last item passed through stopping valve 15 and relief valve 17 is connected, cylinder pilot piping 16 was led in the pipeline outlet.An other low pressure line is used to provide the motivating force of high-pressure ball valve topworks, and can control by magnetic valve 13 and drive ball valve 12 topworkies, thus the switch of control ball valve 12, thus reach the effect of pressure regulation.
The slag-blocking apparatus algorithm: control magnetic valve 28 advance side get electric, and pneumatic ball valve 27,40 is opened, and cylinder pilot piping 16 mesohigh nitrogen lead to a pushing off the slag cylinder 38 rodless cavities by swivel joint 33, promote pushing off the slag cantilever 36 and pushing off the slag 37 a past tap hole motion; Controlling in the pneumatic pressure reducing station 23 first magnetic valve 13 simultaneously opens, make high pressure gas arrive pneumatic ball valve 25 by pneumatic pressure reducing station with pressure one, when magnetic valve 28 is opened, pneumatic ball valve 25 is also opened simultaneously, high pressure gas are by behind the pneumatic ball valve 25 like this, again by swivel joint 33, pushing off the slag cantilever 36 is ejection from pushing off the slag 37, thereby blocking slag flows out from tap hole, pressure meeting this moment autostable is closed magnetic valve 13 at pressure two after blowing slag open, high pressure draft is with pressure two, continue winding-up, converter simultaneously begins to rotate makes tap hole leave lowest order; When the slag liquid level leaves tap hole, control magnetic valve 28 retreats side and gets, the advance side dead electricity, cylinder pilot piping 16 mesohigh nitrogen lead to a pushing off the slag cylinder 38 rod chambers by swivel joint 33, promote pushing off the slag cantilever 37 and pushing off the slag nozzle 36 and return starting position, close pneumatic ball valve 25,27 simultaneously, 40; Finish the one action process.
The stressing conditions of pushing off the slag Controlling System during according to pushing off the slag, pressure is divided into three phases, when chock plug has just arrived the tap hole position, need bigger pressure, slag is barred from the converter by air-flow, guarantee that simultaneously nozzle and cantilever can not shine into damage, be stabilized in another pressure after slag is blown open, after converter taphole rotated to certain angle along with converter, slag left tap hole, the pushing off the slag head need in time be got back to starting position, and stops the winding-up of pushing off the slag air-flow.So promptly can improve the working efficiency of equipment, also can reduce the damage of air-flow, reach best pushing off the slag effect converter taphole.
With reference to accompanying drawing, provide the foregoing description.To help to understand the utility model by embodiment, but not limit content of the present utility model.All distortion that those of ordinary skill in the art can directly derive or associate from the disclosed content of the utility model all should be thought protection domain of the present utility model.
Claims (1)
1, a kind of slag-removing device for tapping of converter is characterized in that: comprise large vol high-pressure gas device, gas pressure reducing station, pneumatic control cabinet, pushing off the slag head unit and cooling system; Wherein:
1) large vol high-pressure gas device: comprise first, second stopping valve (1,2), first, second check valve (3,4) and large vol high pressure tank (5); First stopping valve (1) of leading up to of elevated pressure nitrogen source of the gas links to each other with first check valve (3), and first check valve (3) is connected with the inlet of large vol high pressure tank (5); Another road of high pressure nitrogen is connected with second check valve (4) by second stopping valve (2), and second check valve (4) links to each other with the outlet that the large vol high pressure nitrogen is irritated (5);
2) pneumatic pressure reducing station (23): comprise first, second, third, fourth high-pressure high-flow relief valve (8,11,17,19), three, the 4th, the 5th, the 6th, the 7th stopping valve (6,7,10,15,18), three, the 4th, the 5th check valve (9,14,20), the first gas control ball valve (12) and first magnetic valve (13); It is four pipelines that pressure duct is divided into, inlet the 3rd stopping valve (6) of four pipelines, and the 5th stopping valve (10), the 6th stopping valve (15) is connected with the outlet of high-voltage large-capacity gas-holder (5); Article four, the outlet of a pipeline and a low pressure line is connected as follows:
First pipeline: the 3rd stopping valve (6) outlet walks abreast with the 4th stopping valve (7), the first high-pressure high-flow relief valve (8) and is connected, the 3rd check valve (9) is installed on the outlet of the 4th stopping valve (7) and first high-pressure high-flow relief valve (8) pipeline, and is pooled to jet main line (24); Second pipeline: the 5th stopping valve (10) links to each other with the 7th stopping valve (18), and the 7th stopping valve (18) links to each other with the 4th high-pressure high-flow relief valve (19), and by the 5th check valve (20), its outlet comes together in jet main line (24); The 3rd pipeline: the 5th stopping valve (10) links to each other with the second high-pressure high-flow relief valve (11), and the second high-pressure high-flow relief valve (11) links to each other with the first gas control ball valve (12), and comes together in jet main line (24) by the 4th check valve (14) outlet; The 4th pipeline: the 6th stopping valve (15) is with after the 3rd high-pressure high-flow relief valve (17) is connected, and the pipeline outlet connects cylinder pilot piping (16); Article one, low pressure line connects the switch that the first gas control ball valve (12) is controlled the first gas control ball valve (12) by first magnetic valve (13);
3) gas-holder: comprise medium capacity gas-holder (21) and the 8th stopping valve (22); Medium capacity gas-holder (21) connects jet main line (24) with after the 8th stopping valve (22) is connected;
4) pneumatic control cabinet: comprise second, third, the 4th, the 5th pneumatic ball valve (25,26,27,40), second magnetic valve (28), strainer (29), first, second low pressure regulating pressure valve (30,31), the 9th, the tenth stopping valve (32,39), first, second unidirectional shut off valve (41,42); Jet main line (24) links to each other with second pneumatic ball valve (25), and outlet connects swivel joint (33) first interfaces; Cylinder pilot piping (16) and the 3rd, the 4th pneumatic ball valve (26,27) the parallel connection, the 3rd pneumatic ball valve (26) connects swivel joint (33) second interfaces after through the first unidirectional shut off valve (41), the 4th pneumatic ball valve (27) links to each other with the 5th pneumatic ball valve (40), through connecing swivel joint (33) the 3rd interface behind the second unidirectional shut off valve (42); The low pressure cooling gas is leaded up to strainer (29), second relief valve (31), the 9th stopping valve (32) connects swivel joint (33) the 4th interface, and another road is by strainer (29), first low pressure regulating pressure valve (30), the tenth stopping valve (39) is connected to the 5th pneumatic ball valve (40).
5) pushing off the slag head unit: comprise a pushing off the slag cylinder (38), pushing off the slag cantilever (36), pushing off the slag head (37), first, second, third, fourth gas fittings (43,44,45,46); Pushing off the slag cantilever (36) drives a pushing off the slag cylinder (38) motion, pushing off the slag head (37) is installed on the top of pushing off the slag cantilever (36), pushing off the slag cantilever (36) hollow, logical high pressure nitrogen, swivel joint (33) first interfaces connect first gas fittings (43), and first gas fittings (43) links to each other with pushing off the slag cantilever (36); Swivel joint (33) second interfaces connect second gas fittings (44), and second gas fittings connects the rod chamber of a pushing off the slag cylinder (38); Swivel joint (33) the 3rd interface connects the 3rd gas fittings (45), and the 3rd gas fittings connects the rodless cavity of a pushing off the slag cylinder (38); Swivel joint (33) the 4th interface connects the 4th gas fittings (46), and the 4th gas fittings (46) directly leads to atmosphere.
6) cooling system: the low pressure cooling gas is by strainer (29), and second low pressure regulating pressure valve (31), the 9th stopping valve (32) by swivel joint (33) the 4th interface, connect pushing off the slag head unit (34) again.
Priority Applications (1)
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CNU2008201628304U CN201245677Y (en) | 2008-08-15 | 2008-08-15 | Slag-removing device for tapping of converter |
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CNU2008201628304U CN201245677Y (en) | 2008-08-15 | 2008-08-15 | Slag-removing device for tapping of converter |
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CNU2008201628304U Expired - Lifetime CN201245677Y (en) | 2008-08-15 | 2008-08-15 | Slag-removing device for tapping of converter |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107908202A (en) * | 2017-10-27 | 2018-04-13 | 中冶华天南京电气工程技术有限公司 | A kind of AOD furnace cross air blasting gun pipe ring stitches flow control methods |
-
2008
- 2008-08-15 CN CNU2008201628304U patent/CN201245677Y/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107908202A (en) * | 2017-10-27 | 2018-04-13 | 中冶华天南京电气工程技术有限公司 | A kind of AOD furnace cross air blasting gun pipe ring stitches flow control methods |
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Legal Events
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20090527 Effective date of abandoning: 20080815 |