CN102091704A - Device for cleaning dust deposited in pipeline - Google Patents
Device for cleaning dust deposited in pipeline Download PDFInfo
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- CN102091704A CN102091704A CN 201010559852 CN201010559852A CN102091704A CN 102091704 A CN102091704 A CN 102091704A CN 201010559852 CN201010559852 CN 201010559852 CN 201010559852 A CN201010559852 A CN 201010559852A CN 102091704 A CN102091704 A CN 102091704A
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- dust
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- pipeline
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- 239000000428 dust Substances 0.000 title claims abstract description 43
- 238000004140 cleaning Methods 0.000 title abstract description 11
- 238000013517 stratification Methods 0.000 claims 3
- 238000009825 accumulation Methods 0.000 abstract description 11
- 238000007664 blowing Methods 0.000 abstract description 10
- 238000002347 injection Methods 0.000 abstract description 7
- 239000007924 injection Substances 0.000 abstract description 7
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 16
- 238000009423 ventilation Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
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Abstract
本发明公开了一种管道积灰清扫装置,在气流管道上固定安装有多个喷吹管,所述喷吹管的一端伸出气流管道,且伸出端分别通过高压软管与喷吹支管相联通,所述喷吹支管的另一端联通于电磁脉冲阀的脉冲阀,且脉冲阀还联通有供气支管,所述供气支管联通于供气管路,所述脉冲阀上安装有电磁阀,所述电磁阀通过控制电缆连接于控制器。本发明结构简单、安装使用方便,通过压缩气体的瞬间膨胀冲击积灰、扬起粉尘并带走粉尘,可以避免粉尘影响含尘气体在管道中的正常运行;同时能耗少、成本低、操作维护方便。
The invention discloses a pipe dust cleaning device. A plurality of blowing pipes are fixedly installed on the air flow pipe. One end of the blowing pipe extends out of the air flow pipe, and the protruding ends communicate with the blowing branch pipes through high-pressure hoses respectively. , the other end of the injection branch pipe is connected to the pulse valve of the electromagnetic pulse valve, and the pulse valve is also connected to a gas supply branch pipe, the gas supply branch pipe is connected to the gas supply pipeline, and the pulse valve is equipped with a solenoid valve. The solenoid valve is connected to the controller through a control cable. The present invention is simple in structure, easy to install and use, through the instantaneous expansion of compressed gas to impact dust accumulation, raise dust and take away dust, it can avoid dust affecting the normal operation of dust-containing gas in the pipeline; at the same time, it has less energy consumption, low cost and easy operation. Easy maintenance.
Description
技术领域technical field
本发明主要涉及工业含尘气流管道积灰的处理装置,尤其涉及一种管道积灰清扫装置。 The invention mainly relates to a treatment device for dust accumulation in industrial dust-laden air flow pipes, in particular to a pipe dust cleaning device. the
背景技术Background technique
工业应用中经常利用管道来输送含尘气流,以改善通风或送走物料;但是在实际应用中,往往由于管道倾斜角度过小、输送管道过长或气流流动速度过慢,及粉尘自身的重力沉降作用,导致部分粉尘颗粒堆积在管道中;如积灰不进行及时清理,会越来越多,造成管道通风面积减少,阻力增加,影响气流的流动;严重时造成阻塞,影响上下游设备的运行,以致造成事故。积灰出现后,往往采用通过开孔进行人工清灰,工作环境恶劣,环节烦琐,工作量大;掏出的粉尘还需要再输送和处理;或者采用机械式刮板清除,故障多,能耗高。如果是危险性气体或者粉尘,会造成气体或粉尘泄露,以致造成人身伤害甚至事故。 In industrial applications, pipelines are often used to convey dust-laden airflow to improve ventilation or to send away materials; however, in practical applications, often due to the small inclination angle of the pipeline, too long conveying pipeline or too slow airflow velocity, and the gravity of the dust itself The sedimentation effect causes some dust particles to accumulate in the pipeline; if the dust accumulation is not cleaned up in time, it will increase, resulting in a decrease in the ventilation area of the pipeline and an increase in resistance, which affects the flow of air flow; in severe cases, it will cause blockage and affect the upstream and downstream equipment. operation, resulting in an accident. After dust accumulation occurs, manual dust removal through openings is often used. The working environment is harsh, the links are cumbersome, and the workload is heavy; the dust that is drawn out needs to be transported and processed again; high. If it is dangerous gas or dust, it will cause gas or dust leakage, resulting in personal injury or even an accident. the
发明内容Contents of the invention
本发明的目的是为了弥补已有技术的不足,提供了一种管道积灰清扫装置,是一种利用脉冲阀瞬间喷射出高压气体,然后利用高压释放后的气体冲击沉积的粉尘,同时经膨胀的气体快速运动带动扬起的粉尘向前移动,本装置能耗低,快速方便且易控制。 The purpose of the present invention is to make up for the deficiencies of the prior art, and to provide a pipeline dust cleaning device, which uses a pulse valve to inject high-pressure gas instantaneously, and then uses the high-pressure released gas to impact the deposited dust. The rapid movement of the gas drives the raised dust to move forward. The device has low energy consumption, is fast, convenient and easy to control. the
本发明是通过以下技术方案来实现的: The present invention is achieved through the following technical solutions:
一种管道积灰清扫装置,其特征在于:在气流管道上固定安装有多个喷吹管,所述喷吹管的一端伸出气流管道,且伸出端分别通过高压软管与喷吹支管相联通,所述喷吹支管的另一端联通于电磁脉冲阀的脉冲阀,且脉冲阀还联通有供气支管,所述供气支管联通于供气管路,所述脉冲阀上的电磁阀通过控制电缆连接于控制器。 A pipe dust cleaning device, characterized in that: a plurality of blowing pipes are fixedly installed on the airflow pipe, one end of the blowing pipe extends out of the airflow pipe, and the protruding ends are respectively connected with the blowing branch pipes through high-pressure hoses , the other end of the injection branch pipe is connected to the pulse valve of the electromagnetic pulse valve, and the pulse valve is also connected to a gas supply branch pipe, and the gas supply branch pipe is connected to the gas supply pipeline, and the electromagnetic valve on the pulse valve is passed through the control cable connected to the controller. the
所述的管道积灰清扫装置,其特征在于:所述的喷吹管由直管、90°弯头、带切角的喷口组成,所述直管端部伸出气流管道,且通过带有卡箍的高压软管与喷吹支管相联通。 The pipe dust cleaning device is characterized in that: the blowing pipe is composed of a straight pipe, a 90° elbow, and a nozzle with a cut angle. The high-pressure hose of the hoop is connected with the injection branch pipe. the
所述的管道积灰清扫装置,其特征在于:所述的喷吹管的喷口中心线与气流管道的中心线重合。 The pipe dust cleaning device is characterized in that: the center line of the nozzle of the blowing pipe coincides with the center line of the air flow pipe. the
本发明在使用时,可根据气流管道的长度和积灰的多少,可在供气管路上安装多个供气支管、脉冲阀、喷吹支管、带卡箍的高压软管、喷吹管、控制电缆,统一接入控制器,以实现分段清扫。同时可根据气流管道中的气体和粉尘的性质,选择压缩空气的种类;一般应用压缩空气作为气源;如易燃易爆的气体或粉尘,可采用惰性气体作为压缩气源。 When the present invention is in use, multiple air supply branch pipes, pulse valves, injection branch pipes, high-pressure hoses with clamps, injection pipes, and control cables can be installed on the air supply pipeline according to the length of the airflow pipeline and the amount of dust accumulation. , Unified access to the controller to achieve segmental cleaning. At the same time, the type of compressed air can be selected according to the nature of the gas and dust in the airflow pipeline; generally, compressed air is used as the gas source; such as flammable and explosive gas or dust, inert gas can be used as the compressed gas source. the
本发明采用高压软管连接可方便安装和拆卸,所述的喷口的切角角度可根据粉尘的性质和喷口与积灰的距离进行设计,使喷出的气流对准含尘气流管道中的积灰面,所述的控制器可根据实际情况自动或手动控制电磁阀的启停,所述的连接处均利用相应的密封材料进行密封。 The present invention adopts high-pressure hose connection to facilitate installation and disassembly, and the cutting angle of the nozzle can be designed according to the nature of the dust and the distance between the nozzle and the dust accumulation, so that the ejected airflow is aligned with the accumulated dust in the dust-laden airflow pipeline. On the gray side, the controller can automatically or manually control the start and stop of the solenoid valve according to the actual situation, and the connections are sealed with corresponding sealing materials. the
本发明的优点是: The advantages of the present invention are:
本发明结构简单、安装使用方便,通过压缩气体的瞬间膨胀冲击积灰、扬起粉尘并带走粉尘,可以避免粉尘影响含尘气体在管道中的正常运行;同时能耗少、成本低、操作维护方便。 The present invention is simple in structure, easy to install and use, through the instantaneous expansion of compressed gas to impact dust accumulation, raise dust and take away dust, it can avoid dust affecting the normal operation of dust-containing gas in the pipeline; at the same time, it has less energy consumption, low cost and easy operation. Easy maintenance. the
附图说明Description of drawings
图1为本发明主视图。 Fig. 1 is the front view of the present invention. the
图2为本发明俯视图。 Fig. 2 is a top view of the present invention. the
具体实施方式Detailed ways
一种管道积灰清扫装置,包括在带有积灰10的气流管道9上固定安装有多个喷吹管6,喷吹管6由直管、90°弯头、带切角的喷口组成,直管端部伸出气流管道,且通过带有卡箍的高压软管5与喷吹支管4相联通,喷吹支管4的另一端联通于电磁脉冲阀3的脉冲阀3-1,且脉冲阀3-1还联通有供气支管2,电磁脉冲阀3的电磁阀3-2通过控制电缆7连接于控制器8;所述的喷吹管6的喷口中心线与气流管道9的中心线重合。 A pipe dust cleaning device, including a plurality of blowing
当气流管道9中有积灰10出现,可通过控制器8启动电磁脉冲阀3上的电磁阀32,打开脉冲阀3-1,以极短的时间向气流管道9内喷入压缩气体,压缩气体在喷向积灰10的同时在气流管道9内迅速膨胀,扬起积灰10并迅速增加管道9中的风速,带动含尘气流向前移动;这样,管道中的积灰10很快被清除;在实际应用中,可根据管道9的长度适当布置多个清扫装置。 When there is
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010559852 CN102091704A (en) | 2010-11-23 | 2010-11-23 | Device for cleaning dust deposited in pipeline |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010559852 CN102091704A (en) | 2010-11-23 | 2010-11-23 | Device for cleaning dust deposited in pipeline |
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| CN102091704A true CN102091704A (en) | 2011-06-15 |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102588990A (en) * | 2012-02-16 | 2012-07-18 | 合肥中亚环保科技有限公司 | Tube bundle type cooler soot deposit cleaning device |
| CN102698547A (en) * | 2012-06-12 | 2012-10-03 | 江苏泰清环保科技有限公司 | Duckbilled jetting tube |
| CN102962233A (en) * | 2012-11-28 | 2013-03-13 | 中冶焦耐工程技术有限公司 | A high-temperature coke oven raw gas pipeline cleaning device using compressed nitrogen injection |
| CN102974575A (en) * | 2011-09-05 | 2013-03-20 | 上海宝钢工业检测公司 | Self-cleaning device of roller ultrasound automatic flaw detector couplant pipeline and self-cleaning method of roller ultrasound automatic flaw detector couplant pipeline |
| CN103042015A (en) * | 2012-12-16 | 2013-04-17 | 登封市嵩基水泥有限公司 | Automatic small-dip-angle dusty pipeline cleaning device |
| CN103042014A (en) * | 2012-12-16 | 2013-04-17 | 登封市嵩基水泥有限公司 | Unblocking device for accumulations of large small-angle non-standard pipelines |
| CN103372553A (en) * | 2012-04-24 | 2013-10-30 | 谢继东 | Electromagnetic pulse dust removing unblocking system |
| CN104404272A (en) * | 2014-11-11 | 2015-03-11 | 宁夏嘉翔自控技术有限公司 | High-voltage pulse device of charging mechanism of metal magnesium smelting high pressure slag-removing and charging machine |
| CN104922986A (en) * | 2015-06-03 | 2015-09-23 | 成都易态科技有限公司 | Yellow phosphorus furnace gas dry dusting filtration system |
| CN107138476A (en) * | 2017-06-23 | 2017-09-08 | 宁波中亿自动化装备有限公司 | Blow off machine and automobile production system |
| CN112024539A (en) * | 2020-06-29 | 2020-12-04 | 朝阳黑猫伍兴岐炭黑有限责任公司 | Carbon black pipeline carbon deposit processing apparatus |
| CN114751102A (en) * | 2021-11-18 | 2022-07-15 | 邢念泽 | Intelligent pneumatic anti-blocking and blockage-clearing system and method thereof |
| CN116201773A (en) * | 2022-09-08 | 2023-06-02 | 包头钢铁(集团)有限责任公司 | A second grade steam jet pump body for VD refining furnace vacuum system |
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| CN201482355U (en) * | 2009-07-28 | 2010-05-26 | 合肥水泥研究设计院 | Dust cleaning device for box type pulse bag filter |
| CN101700448A (en) * | 2009-11-04 | 2010-05-05 | 合肥水泥研究设计院 | Mobile pulse jet dust cleaning device |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102974575A (en) * | 2011-09-05 | 2013-03-20 | 上海宝钢工业检测公司 | Self-cleaning device of roller ultrasound automatic flaw detector couplant pipeline and self-cleaning method of roller ultrasound automatic flaw detector couplant pipeline |
| CN102588990A (en) * | 2012-02-16 | 2012-07-18 | 合肥中亚环保科技有限公司 | Tube bundle type cooler soot deposit cleaning device |
| CN103372553A (en) * | 2012-04-24 | 2013-10-30 | 谢继东 | Electromagnetic pulse dust removing unblocking system |
| CN103372553B (en) * | 2012-04-24 | 2015-09-30 | 北京和佳欣科技有限责任公司 | A kind of electromagnetic pulse deashing blockage removal system |
| CN102698547A (en) * | 2012-06-12 | 2012-10-03 | 江苏泰清环保科技有限公司 | Duckbilled jetting tube |
| CN102962233A (en) * | 2012-11-28 | 2013-03-13 | 中冶焦耐工程技术有限公司 | A high-temperature coke oven raw gas pipeline cleaning device using compressed nitrogen injection |
| CN103042015A (en) * | 2012-12-16 | 2013-04-17 | 登封市嵩基水泥有限公司 | Automatic small-dip-angle dusty pipeline cleaning device |
| CN103042014A (en) * | 2012-12-16 | 2013-04-17 | 登封市嵩基水泥有限公司 | Unblocking device for accumulations of large small-angle non-standard pipelines |
| CN104404272A (en) * | 2014-11-11 | 2015-03-11 | 宁夏嘉翔自控技术有限公司 | High-voltage pulse device of charging mechanism of metal magnesium smelting high pressure slag-removing and charging machine |
| CN104922986A (en) * | 2015-06-03 | 2015-09-23 | 成都易态科技有限公司 | Yellow phosphorus furnace gas dry dusting filtration system |
| CN107138476A (en) * | 2017-06-23 | 2017-09-08 | 宁波中亿自动化装备有限公司 | Blow off machine and automobile production system |
| CN107138476B (en) * | 2017-06-23 | 2023-05-02 | 宁波中亿自动化装备有限公司 | Blowing machine and automobile production system |
| CN112024539A (en) * | 2020-06-29 | 2020-12-04 | 朝阳黑猫伍兴岐炭黑有限责任公司 | Carbon black pipeline carbon deposit processing apparatus |
| CN114751102A (en) * | 2021-11-18 | 2022-07-15 | 邢念泽 | Intelligent pneumatic anti-blocking and blockage-clearing system and method thereof |
| CN116201773A (en) * | 2022-09-08 | 2023-06-02 | 包头钢铁(集团)有限责任公司 | A second grade steam jet pump body for VD refining furnace vacuum system |
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Application publication date: 20110615 |
