CN201244573Y - A Vertical Roll Pass of Universal Rolling Mill - Google Patents
A Vertical Roll Pass of Universal Rolling Mill Download PDFInfo
- Publication number
- CN201244573Y CN201244573Y CNU2008200148210U CN200820014821U CN201244573Y CN 201244573 Y CN201244573 Y CN 201244573Y CN U2008200148210 U CNU2008200148210 U CN U2008200148210U CN 200820014821 U CN200820014821 U CN 200820014821U CN 201244573 Y CN201244573 Y CN 201244573Y
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- vertical
- rolling mill
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- universal rolling
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- 238000005096 rolling process Methods 0.000 abstract description 16
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 229910000997 High-speed steel Inorganic materials 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
本实用新型涉及一种万能轧机立辊孔型,将立辊辊身上下两端设计成长度为15~50mm的垂直线段,在两垂直线段之间的部分设计成向辊身凹进的弧线段,弧线段的弧高H为0.2~0.7mm。由于万能轧机立辊采用凹进的孔型设计后,降低了高速钢轨轨底部的凹下程度,改善了钢轨的外部质量,使生产的时速350公里高速轨达到了标准要求,提高了高速轨的产品合格率和生产工艺的稳定性,极大减少了废品损失,具有明显的经济效益。适合于万能轧机轧制高速钢轨底部的立辊辊型设计应用。
The utility model relates to a vertical roll pass of a universal rolling mill. The upper and lower ends of the vertical roll body are designed as a vertical line segment with a length of 15-50 mm, and the part between the two vertical line segments is designed as an arc concave toward the roll body. segment, the arc height H of the arc segment is 0.2-0.7mm. Since the vertical roll of the universal rolling mill adopts the recessed pass design, the concave degree of the bottom of the high-speed rail is reduced, and the external quality of the rail is improved, so that the high-speed rail produced at a speed of 350 kilometers per hour meets the standard requirements and improves the high-speed rail. The qualified rate of products and the stability of the production process greatly reduce the loss of waste products and have obvious economic benefits. It is suitable for the roll shape design application of the vertical roll at the bottom of the high-speed steel rail rolled by the universal rolling mill.
Description
技术领域 technical field
本实用新型属于金属压力加工领域,具体涉及一种用于轧制高速钢轨底部的万能轧机立辊的辊型。The utility model belongs to the field of metal pressure processing, in particular to a roll shape of a vertical roll of a universal rolling mill used for rolling the bottom of a high-speed steel rail.
背景技术 Background technique
重轨是铁路建设的专用钢材,重轨按横断面划分为轨头、轨腰和轨底三部分。由于其断面形状复杂,轧制过程中尺寸规格控制十分困难,稍有差池极易出现轨高、底宽超标和不对称等问题。因此,孔型设计、参数计算异常复杂,要求亦非常严格,而孔型参数设计是否合理将直接关系到重轨的尺寸规格和产品的精度。目前,万能轧机的机组多采用UR、E、UF三机架布置,在生产百米钢轨时,由于温度不均,造成成品钢轨轨底的底部凹下超差严重,尤其是时速350公里的高速轨,虽然标准中规定底部凹下在0.3mm以内,而实际生产中最大凹下达到0.5mm,致使万能轧机难以生产出达到标准要求的高速轨,从而影响高速轨产品的合格率,严重制约着高速轨的生产。Heavy rail is a special steel for railway construction. Heavy rail is divided into three parts: rail head, rail waist and rail bottom according to the cross section. Due to its complex cross-sectional shape, it is very difficult to control the size and specifications during the rolling process. If there is a slight error, problems such as rail height, bottom width exceeding the standard, and asymmetry are likely to occur. Therefore, the pass design and parameter calculation are extremely complicated, and the requirements are very strict. Whether the pass parameter design is reasonable will directly relate to the size specification of the heavy rail and the precision of the product. At present, the units of universal rolling mills are mostly arranged in three stands of UR, E, and UF. When producing 100-meter rails, due to uneven temperature, the bottom of the finished rail bottom is seriously out of tolerance, especially at a high speed of 350 kilometers per hour. Rail, although the standard stipulates that the bottom concave is within 0.3mm, but the maximum concave in actual production reaches 0.5mm, which makes it difficult for the universal rolling mill to produce high-speed rails that meet the standard requirements, thus affecting the qualification rate of high-speed rail products and seriously restricting Production of high-speed rails.
发明内容 Contents of the invention
本实用新型的目的就是提供一种通过改变万能轧机立辊辊身形状,从而生产出达到高速轨辊底凹下标准要求的立辊孔型设计。The purpose of this utility model is to provide a vertical roll pass design that meets the standard requirements for the bottom of the high-speed rail roll by changing the shape of the vertical roll body of the universal rolling mill.
本实用新型的所采取的技术解决方案是:The technical solution that the utility model takes is:
一种万能轧机立辊孔型,是改变立辊辊身形状,在立辊的平辊身上加工有孔型,将立辊辊身上下两端设计为垂直线段,在两垂直线段之间的部分设计成向辊身凹进的弧线段。A vertical roll pass of a universal rolling mill is to change the shape of the vertical roll body, process the pass shape on the flat roll body of the vertical roll, design the upper and lower ends of the vertical roll body as vertical line segments, and the part between the two vertical line segments Designed as a concave arc segment towards the roll body.
所述的垂直线段的长度为15~50mm。The length of the vertical line segment is 15-50 mm.
所述的弧线段的弧高H即两垂直线段的连线到弧底的高度为0.2~0.7mm。The arc height H of the arc segment, that is, the height from the line connecting two vertical line segments to the bottom of the arc, is 0.2-0.7 mm.
采用本实用新型的有益效果为:The beneficial effects of adopting the utility model are:
由于万能轧机立辊采用凹进的孔型设计后,降低了高速钢轨轨底部的凹下程度,改善了钢轨的外部质量,使生产的时速350公里高速轨达到了标准要求,提高了高速轨的产品合格率和生产工艺的稳定性,极大减少了废品损失,具有明显的经济效益。Since the vertical roll of the universal rolling mill adopts the recessed pass design, the concave degree of the bottom of the high-speed rail is reduced, the external quality of the rail is improved, and the high-speed rail produced at a speed of 350 kilometers per hour meets the standard requirements, which improves the high-speed rail. The qualified rate of products and the stability of the production process greatly reduce the loss of waste products and have obvious economic benefits.
附图说明 Description of drawings
附图为万能轧机立辊孔型示意图。The accompanying drawing is a schematic diagram of the vertical roll pass of the universal rolling mill.
图中:1为立辊,2为垂直线段,3为弧线段。In the figure: 1 is the vertical roller, 2 is the vertical line segment, and 3 is the arc line segment.
具体实施方式 Detailed ways
下面结合附图对本实用新型作进一步描述。Below in conjunction with accompanying drawing, the utility model is further described.
众所周知,轧制重轨的轧机立辊普遍采用的是平辊身,即立辊是一根圆柱体而无任何孔型。由附图可见,本新型万能轧机立辊1改变了辊身的形状,在立辊1的平辊身上加工有孔型。其孔型形状为:将立辊1辊身上下两端设计为垂直线段,即立辊1辊身上下两端仍然留有一段平辊身,使立辊1两端各形成一个垂直线段2;同时将两垂直线段2之间的部分设计成向辊身凹进的弧线段3。具体作法为:以立辊1辊身长度285mm为例,在立辊1辊身上下两端各留出30mm的垂直线段2,中间剩余部分长度为225mm,然后以剩余部分两端为端点,向立辊1辊身里侧画弧,并保证弧线段3的弧高即两垂直线段的连线到弧底的高度H为0.4mm,即可作出本实用新型之万能轧机立辊孔型。As everyone knows, what the vertical roll of rolling mill of rolling heavy rail generally adopts flat roll body, promptly vertical roll is a cylinder without any pass. As can be seen from the accompanying drawings, the
Claims (3)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNU2008200148210U CN201244573Y (en) | 2008-08-13 | 2008-08-13 | A Vertical Roll Pass of Universal Rolling Mill |
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CNU2008200148210U CN201244573Y (en) | 2008-08-13 | 2008-08-13 | A Vertical Roll Pass of Universal Rolling Mill |
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CN201244573Y true CN201244573Y (en) | 2009-05-27 |
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CNU2008200148210U Expired - Fee Related CN201244573Y (en) | 2008-08-13 | 2008-08-13 | A Vertical Roll Pass of Universal Rolling Mill |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102049434B (en) * | 2009-11-06 | 2013-10-23 | 攀钢集团攀枝花钢铁研究院有限公司 | Straightening roll, apparatus for straightening rails and rail rolling method |
CN102049415B (en) * | 2009-11-06 | 2014-04-16 | 攀钢集团攀枝花钢铁研究院有限公司 | Steel rail rolling method |
CN103909094A (en) * | 2014-04-10 | 2014-07-09 | 新疆八一钢铁股份有限公司 | Hole pattern structure segmented by six lines |
CN113828637A (en) * | 2021-08-27 | 2021-12-24 | 东风汽车底盘系统有限公司 | Side vertical roller of rolling mill |
-
2008
- 2008-08-13 CN CNU2008200148210U patent/CN201244573Y/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102049434B (en) * | 2009-11-06 | 2013-10-23 | 攀钢集团攀枝花钢铁研究院有限公司 | Straightening roll, apparatus for straightening rails and rail rolling method |
CN102049415B (en) * | 2009-11-06 | 2014-04-16 | 攀钢集团攀枝花钢铁研究院有限公司 | Steel rail rolling method |
CN103909094A (en) * | 2014-04-10 | 2014-07-09 | 新疆八一钢铁股份有限公司 | Hole pattern structure segmented by six lines |
CN113828637A (en) * | 2021-08-27 | 2021-12-24 | 东风汽车底盘系统有限公司 | Side vertical roller of rolling mill |
CN113828637B (en) * | 2021-08-27 | 2024-05-24 | 东风汽车底盘系统有限公司 | Rolling mill side standing roller |
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Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090527 Termination date: 20140813 |
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EXPY | Termination of patent right or utility model |