CN201241009Y - Automatic lamp tube revolving mechanism of multiple-station automatic pin-cutting machine - Google Patents
Automatic lamp tube revolving mechanism of multiple-station automatic pin-cutting machine Download PDFInfo
- Publication number
- CN201241009Y CN201241009Y CNU2008200852069U CN200820085206U CN201241009Y CN 201241009 Y CN201241009 Y CN 201241009Y CN U2008200852069 U CNU2008200852069 U CN U2008200852069U CN 200820085206 U CN200820085206 U CN 200820085206U CN 201241009 Y CN201241009 Y CN 201241009Y
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- Prior art keywords
- automatic
- station
- anchor clamps
- dowel disc
- fluorescent tube
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- Expired - Fee Related
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- 230000007246 mechanism Effects 0.000 title claims abstract description 29
- 238000005520 cutting process Methods 0.000 title abstract description 22
- 230000033001 locomotion Effects 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000008901 benefit Effects 0.000 abstract 2
- 238000010586 diagram Methods 0.000 description 15
- 238000010438 heat treatment Methods 0.000 description 15
- 210000000078 claw Anatomy 0.000 description 13
- 230000005540 biological transmission Effects 0.000 description 10
- 206010030973 Oral discomfort Diseases 0.000 description 5
- 230000009471 action Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000012946 outsourcing Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000002826 coolant Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
The utility model relates to an automatic lamp pipe rotating mechanism for an automatic base pin cutting machine. The technical problems to be solved are that the provided mechanism can have the advantages that the operation is stable and reliable, the production efficiency is high, the structure is simple, and the manufacturing cost is low. The mechanism has the technical proposal that: the automatic lamp pipe rotating mechanism of the multi-station automatic base pin cutting machine includes a plurality of clamping devices which are used for fixing helical lamps; a positioning disc in the clamping devices is rotationally positioned on the rotating disc of the mechanism; a shifting fork which can be vertically moved up and down and can be rotated is positioned on the lamp pipe rotational station, so as to be downwards inserted into the positioning disc to rotate in order to lead the positioning disk and the helical lamp to be rotated, and benefit for processing a second lamp pipe base pin. The clamping device includes the positioning disc; a plurality of round hole-shaped rails which are evenly distributed are fixed on the periphery of the rotating disc; the positioning disc is from top to bottom embedded into the round hole-shaped rails to be kept the turnable station; a pair of retractable pinchers are arranged in the clamping devices; and a pincher mouth which is arranged at the front end of the pincher is used for clamping the inserted lamp pipe base pin so as to fix and position the lamp pipe base pin.
Description
Technical field
The utility model relates to a kind of subsidiary of electric light source production unit, specifically is the automatic fluorescent tube rotating mechanism of automatic pin cutter.
Background technology
At present, the volution energy-saving lamp tube mainly still relies on and makes by hand; Operator will burn red glass straight tube and take out and be shelved on particular manufacturing craft winding bending from process furnace, thereby will be shaped to helical lampl; Owing to be manual bending, so two luminous tube pins on each helical lampl are different in size, need cut into unified length, be beneficial to the processing of subsequent processing.At present, the cutting of luminous tube pin mainly is manual operations; Operator's both hands helical lampl of holding with a firm grip cuts away with the redundance of abrasive cut-off wheel with luminous tube pin.This kind mode not only labour intensity is big, inefficiency, and also cutting quality is difficult to guarantee, so that influenced the work of later process.
For this reason, the contriver has designed multi-station automatic pin cutter; The primary structure of this machine is that the periphery at a rotating horizontal rotating disc is provided with a plurality of anchor clamps, and local heating station, cutting work station and burning mouth station are being located in the periphery outside of rotating disk, and the luminous tube pin on the anchor clamps is carried out cutting processing.Yet after a pin cutting finishes, must rotate 180 degree to fluorescent tube around vertical line earlier, could cut another pin; Thereby need a fluorescent tube rotating mechanism to finish this technical assignment, make automatic pin cutter further perfect.
The utility model content
Technical problem to be solved in the utility model is to overcome the deficiency that the above-mentioned background technology exists, a kind of fluorescent tube rotating mechanism of automatic pin cutter is provided, this mechanism should have the characteristics that working stability is reliable, production efficiency is high, and simple in structure, and manufacturing cost is lower.
The technical scheme that the utility model provides is: the automatic fluorescent tube rotating mechanism of multi-station automatic pin cutter, comprise a plurality of anchor clamps that are used for fixing helical lamp, dowel disc in the anchor clamps is rotatably positioned on the rotating disk of this machine, one up and down the shift fork of vertical motion and rotation be positioned on the fluorescent tube rotary work station so that rotation is rotated dowel disc and helical lamp after inserting dowel disc downwards.
Described anchor clamps comprise dowel disc, and equally distributed one by one circle hole shape track is being fixed at the edge of rotating disk, and dowel disc is embedded in the circle hole shape track from top to bottom and keeps rotatable state; But also be provided with the pliers of a pair of folding in the anchor clamps, the jaw of pliers front end is used for the luminous tube pin that clamp inserts makes its location and fixing.
Described shift fork is fixed on the motor shaft, but motor be positioned at again on the slide mechanism of a vertical motion, two fixed links at shift fork two ends are downward, with two taper holes that insert anchor clamps dowel disc edge dowel disc rotated, and are convenient to the processing to second luminous tube pin.
Described pliers is positioned at the lower surface of anchor clamps anchor, and the handle of pliers rear end is subjected to the frame effect when dial rotation, be convenient to the rotation of helical lampl with the jaw that opens pliers.
Described slide mechanism is cylinder or oil cylinder, and rotary cylinder is positioned on the piston rod of cylinder or oil cylinder.
Working process of the present utility model is: operator put into the anchor clamps dowel disc to helical lampl (pin is downward), and the pliers during dial rotation in the anchor clamps is exerted pressure by spring and strained, and the jaw of pliers front end just clamps a luminous tube pin that is inserted and makes its location; When helical lampl forwards next station (local heating station) to, Yi Bian just centering on the luminous tube pin that is clamped, spit tube rotates, Yi Bian flame, to the position to be cut heating around periphery of this luminous tube pin; Then rotating disk turns to next station (cutting work station) again, and the heating position blade of luminous tube pin is run into rotation of blade, and high temp glass runs into the blade of quenching, and just rupturing in the heating position, thereby finishes cutting action; Rotating disk turns to next station (burning a mouthful station) more afterwards, and the duration and degree of heating of set flame bar is sprayed on the mouth that cuts off of lamp base, feasible become level and smooth (two adjacent burning mouth stations generally can be set, carry out the burning mouth twice) herein; Then when dial rotation arrives the fluorescent tube rotary work station, the handle of the pliers rear end in the anchor clamps is subjected to the roof pressure of frame intermediary top board and rotates, make that the jaw of pliers front end is corresponding to open certain angle, the luminous tube pin that is clamped is in free state, shift fork is driven by cylinder and moves downward the taper hole 10-8-1 that inserts on the anchor clamps dowel disc, then drive by rotary cylinder again and rotate, make dowel disc all rotate 180 degree (making the pin and the uncut pin that have cut change the position) together with helical lampl; Cylinder drives to move upward and makes shift fork break away from dowel disc then; Then rotating disk rotates once more, the handle of in the rotation process because pliers rear end and frame top board break away from, so the pliers in the anchor clamps is exerted pressure by spring again and is strained, the jaw of pliers front end just clamps new second luminous tube pin that inserts and makes its location, is beneficial to the aftermentioned operation second pin carried out taking turns cutting operation with foregoing identical one.
The beneficial effects of the utility model are: after a luminous tube pin cutting is finished, can rotate fluorescent tube rotate in place another luminous tube pin and cuts, realized automated operation, not only working stability is reliable, production efficiency improves, and quality product is higher, and labor intensity of operating personnel then significantly reduces; In addition, this is simple in structure, and is easy to maintenance, and manufacturing cost is also low.
Description of drawings
Fig. 1 is the main TV structure synoptic diagram of multi-station automatic pin cutter.
Fig. 2 is the plan structure synoptic diagram of multi-station automatic pin cutter.
Fig. 3 is that multi-station automatic pin cutter sheds and overlooks the status architecture synoptic diagram behind the rotating disk.
Fig. 4 is the A portion structure for amplifying synoptic diagram among Fig. 1.
Fig. 5 is the structure for amplifying synoptic diagram of the spit tube among Fig. 4.
Fig. 6 is the main TV structure synoptic diagram of the anchor clamps in the multi-station automatic pin cutter.
Fig. 7 is the plan structure synoptic diagram of the anchor clamps in the multi-station automatic pin cutter.
Fig. 8 is the main TV structure synoptic diagram of the dowel disc in the anchor clamps.
Fig. 9 is the plan structure synoptic diagram of the dowel disc in the anchor clamps.
Figure 10 is the main TV structure synoptic diagram of the pliers in the anchor clamps.
Figure 11 is the main TV structure synoptic diagram of the cutting blade in the multi-station automatic pin cutter.
Figure 12 is the plan structure synoptic diagram of the cutting blade in the multi-station automatic pin cutter.
Figure 13 is the left TV structure synoptic diagram of the cutting blade in the multi-station automatic pin cutter.
Figure 14 is the main TV structure synoptic diagram of the holding claw mechanism in the multi-station automatic pin cutter.
Figure 15 is the plan structure synoptic diagram of the holding claw mechanism in the multi-station automatic pin cutter.
Embodiment
As shown in the figure, (general 16 stations get final product this multi-station automatic pin cutter, also can determine as required), be provided with the anchor clamps 10 (showing 16 anchor clamps among the figure) that a plurality of fixedly helical lampls are used, these anchor clamps are arranged on the periphery of the rotating disk 11 of a horizontal location, and each anchor clamps comprises dowel disc 10-1 and pliers 10-2; Equally distributed one by one circle hole shape track is being fixed at the edge of described rotating disk, and dowel disc is embedded in the circle hole shape track from top to bottom and keeps rotatable state; Hanger bracket 10-9 is equipped with in the centre of dowel disc, and (hanger bracket can change, size is determined according to the size of cutting fluorescent tube) and two perforation 10-7 (edge of dowel disc also is shaped on two taper hole 10-8-1), when helical lampl inserts the location, the top of fluorescent tube cover hangs on the dowel disc hanger bracket, and two pin one 00-1 just pass these two perforation 10-7 and dangle toward belows and stretch out; The edge of dowel disc also is shaped on two and is contained in two spring pin 10-8-2 on the frame toward recessed ball hole 10-8-3, and steel ball is arranged at the bottom of pin, and pressured spring is pressed in these two ball holes, makes dowel disc obtain the location.A pair of pitch wheel 10-3 among the pliers 10-2 is fixed on separately the gear shaft, and on the gear shaft separately again each fixedly connected claw beam 10-4 (claw beam is fitted in the lower surface of dowel disc, can be along the horizontal plane folding), the front end of two claw beams forms a jaw 10-5, just in time clamp pin to be processed when jaw closes up and make its accurately location (between two claw beams an extension spring being housed) so that the clamping force that clamps pin to be provided; In addition, also fixedly connected one handle 10-6 on one of them gear shaft; The roller of this handle end can be subjected to the roof pressure of the frame intermediary top board of frame when a certain position in dial rotation, makes handle rotate, thereby two claw beams and corresponding jaw are opened.
Rotating disk central authorities vertically fixed main shaft 13 are positioned on the frame, drive and rotate by transmission rig, to drive each anchor clamps on the rotating disk described each station of passing by successively, and on each station, stop certain operating time and carry out operation, control device is controlled the action of each working mechanism; Local heating station, cutting work station, burning mouth station and fluorescent tube rotary work station (demonstration has 2 local heating stations, 2 cutting work station, 2 burning mouthful stations and 1 fluorescent tube rotary work station among the figure) are also being located in the periphery outside of this rotating disk; This rotating disk central authorities vertically fixed main shaft are positioned on the frame, are driven and are rotated that (among the figure as can be known: motor 14 brings main shaft through after the transmission of some mechanisms with power, makes dial rotation by transmission rig; This transmission chain is identical with existing sealing machine or button silk machine transmission chain), to drive each anchor clamps 10 on the rotating disk described each station of passing by successively, and on each station, stop certain operating time and carry out operation, also be provided with a control device action of each working mechanism is controlled.
Described local heating station is provided with one vertically upward and the spit tube 20 that can rotate around the luminous tube pin, so that local heating is carried out in the luminous tube pin outer ring.Described spit tube top is shaped on horizontal outlet 20-1 (Fig. 5 as can be known), makes flare laterally spray, and realizes the vertical flame heating of circumferential surface to vertical localized luminous tube pin.The bottom of spit tube is vertically located on the frame by bearing 20-3 rotationally, transmission of power is carried out in the bottom of one transmission rig and spit tube, and spit tube is rotated (specifically is to pass through belt transmission between the belt wheel 20-4 of spit tube bottom and the belt wheel 20-6 on the transmission shaft 20-7, the power of transmission shaft is then introduced from wheel casing 61 by sprocket wheel 20-5, the cone gear 20-8 of its bottom is for rotation being passed to another group heating unit), rotate limit flame heating to realize the limit around the circumferential surface of luminous tube pin; Hollow is made in the bottom of spit tube, connects outside gas source by taking over 20-9.
Described cutting work station is provided with heating place of the aforesaid luminous tube pin of a blade 30 alignings it is cut off; This blade is driven and do rotation (specifically extremely shown in Figure 13 as Figure 11, by 31 driven rotary of the belt wheel on the motor 32) by an actuating unit; The oblique location of this blade arranges that the blade high level is aimed at luminous tube pin heating place as cut point, and heated luminous tube pin is run into blade and just finished cutting action under the drive of rotating disk; One side of blade low level immerses in the liquid (water coolant) of bucket 34, to keep the low-temperature condition of blade.
A described burning mouthful station is provided with a flame bar (the flame bar of conventional equipment gets final product), the pin that cuts is burnt mouth make its pin mouth level and smooth; This flame bar only needs setting, just can directly aim at when helical lampl drives to this position by rotating disk and cut off a mouthful flame; Two adjacent burning mouth stations generally can be set, to burn mouth continuously.
Described fluorescent tube rotary work station is provided with a rotatable shift fork 40, and this shift fork is fixed on the axle of rotary cylinder 41, can realize rotating the motion of shift fork 180 degree easily; Rotary cylinder is positioned at again on the vertically arranged cylinder piston rod 43, so that shift fork can vertical up-and-down movement.During concrete work, cylinder piston rod drives shift fork 40 earlier and moves vertically downward, two fixed link 40-1 on shift fork insert two taper hole 10-8-1 at anchor clamps dowel disc edge, rotary cylinder 41 rotates and makes dowel disc overcome the resistance of two spring pin 10-8-2 and rotate and stop behind 180 degree (corresponding rotation 180 degree of the helical lampl on dowel disc and the dowel disc) that (steel ball in two spring pin 10-8-2 is pressed in the new ball hole then, dowel disc is located once more), cylinder piston rod moves vertically upward afterwards, make shift fork 40 break away from dowel disc, the fluorescent tube rotating operation is promptly finished.Follow-up station can carry out cutting processing to second luminous tube pin.
Generally speaking, the fluorescent tube of finishing after the cutting can be taken off by hand by operator; Also an automatic plumber position down can also be set in the periphery outside of described rotating disk.
Be provided with a pair of holding claw 50 in the described automatic following plumber position, this is driven can do to open and press from both sides disturbance by a little cylinder mechanism 53 (the direct outsourcing of this mechanism) to holding claw and does; Holding claw is driven by a horizontally disposed cylinder 51 and holds helical lampl (dotted line among Figure 15 is represented the position after holding claw 50 moves forward, and solid line is represented the position after holding claw 50 retreats) tightly to put in the anchor clamps position; This cylinder is fixed on the piston rod top of a cylinder 52 of vertically arranging again, so that make holding claw leave anchor clamps together with its helical lampl of holding tightly when cylinder moves.The structure of plumber position is identical with the structure that has the following pipe unit on other fluorescent tube processing units now under being somebody's turn to do automatically.
The also available oil cylinder of above-described each cylinder is replaced, and both are straight-line motion mechanism, have identical functions.
The action of above-described each cylinder is controlled by a control device all, and this control device is exactly an electric cam case 60 shown in Figure 3; This electric cam case is complexes, directly outsourcing.
Claims (5)
1, the automatic fluorescent tube rotating mechanism of multi-station automatic pin cutter, comprise a plurality of anchor clamps (10) that are used for fixing helical lamp, it is characterized in that dowel disc in the anchor clamps is rotatably positioned on the rotating disk (11) at this machine, one up and down the shift fork (40) of vertical motion and rotation be positioned on the fluorescent tube rotary work station so that rotation is rotated dowel disc and helical lamp after inserting dowel disc downwards.
2, the automatic fluorescent tube rotating mechanism of multi-station automatic pin cutter according to claim 1, it is characterized in that described anchor clamps comprise dowel disc (10-1), equally distributed one by one circle hole shape track is being fixed at the edge of rotating disk, and dowel disc is embedded in the circle hole shape track from top to bottom and keeps rotatable state; But also be provided with the pliers (10-2) of a pair of folding in the anchor clamps, the jaw of pliers front end is used for the luminous tube pin that clamp inserts makes its location and fixing.
3, the automatic fluorescent tube rotating mechanism of multi-station automatic pin cutter according to claim 1 and 2, it is characterized in that described shift fork (40) is fixed on the motor shaft, but motor is positioned at again on the slide mechanism of a vertical motion, two fixed links (40-1) at shift fork two ends are downward, so that insert two taper holes (10-8-1) at anchor clamps dowel disc edge, dowel disc is rotated.
4, the automatic fluorescent tube rotating mechanism of multi-station automatic pin cutter according to claim 3, it is characterized in that described pliers is positioned at the lower surface of anchor clamps anchor, the handle of pliers rear end (10-6) is subjected to the frame effect when dial rotation, be convenient to the rotation of helical lampl with the jaw that opens pliers.
5, the automatic fluorescent tube rotating mechanism of multi-station automatic pin cutter according to claim 4 is characterized in that described slide mechanism is cylinder or oil cylinder, and rotary cylinder (41) is positioned on the piston rod of cylinder or oil cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200852069U CN201241009Y (en) | 2008-03-26 | 2008-03-26 | Automatic lamp tube revolving mechanism of multiple-station automatic pin-cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200852069U CN201241009Y (en) | 2008-03-26 | 2008-03-26 | Automatic lamp tube revolving mechanism of multiple-station automatic pin-cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201241009Y true CN201241009Y (en) | 2009-05-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200852069U Expired - Fee Related CN201241009Y (en) | 2008-03-26 | 2008-03-26 | Automatic lamp tube revolving mechanism of multiple-station automatic pin-cutting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201241009Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102126827A (en) * | 2011-04-29 | 2011-07-20 | 杭州永昌玻璃机械有限公司 | Full spiral lamp tube cutter and full spiral lamp tube cutting process |
| CN102229388A (en) * | 2011-05-26 | 2011-11-02 | 王祥永 | Automatic device for producing needle with glass ball end |
| CN103232153A (en) * | 2013-04-02 | 2013-08-07 | 江苏省勇仕照明有限公司 | Unloading system of light tube bender |
| CN105415513A (en) * | 2016-01-05 | 2016-03-23 | 梧州学院 | Vertical faceted gem gluing device |
-
2008
- 2008-03-26 CN CNU2008200852069U patent/CN201241009Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102126827A (en) * | 2011-04-29 | 2011-07-20 | 杭州永昌玻璃机械有限公司 | Full spiral lamp tube cutter and full spiral lamp tube cutting process |
| CN102229388A (en) * | 2011-05-26 | 2011-11-02 | 王祥永 | Automatic device for producing needle with glass ball end |
| CN102229388B (en) * | 2011-05-26 | 2013-01-30 | 王祥永 | Automatic device for producing needle with glass ball end |
| CN103232153A (en) * | 2013-04-02 | 2013-08-07 | 江苏省勇仕照明有限公司 | Unloading system of light tube bender |
| CN105415513A (en) * | 2016-01-05 | 2016-03-23 | 梧州学院 | Vertical faceted gem gluing device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Free format text: FORMER OWNER: CAI ZHENGSONG Effective date: 20130609 Owner name: LINAN JINCHAO LIGHTING ELECTRICAL APPLIANCES CO., Free format text: FORMER OWNER: WANG XIANLIN Effective date: 20130609 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20130609 Address after: 311307 Zhejiang city of Ling'an province Gao Village high dawn Road No. 9 Patentee after: Linan Jinchao Lighting Electrical Appliances Co.,Ltd. Address before: 311307 Zhejiang city of Ling'an province Gao Village high dawn Road No. 9 Ling'an Jin Lighting Electrical Appliance Co. Ltd. Patentee before: Wang Xianlin Patentee before: Cai Zhengsong |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090520 Termination date: 20150326 |
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| EXPY | Termination of patent right or utility model |