CN201225505Y - Cotton gin leather roller glue strip - Google Patents

Cotton gin leather roller glue strip Download PDF

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Publication number
CN201225505Y
CN201225505Y CNU2008200231010U CN200820023101U CN201225505Y CN 201225505 Y CN201225505 Y CN 201225505Y CN U2008200231010 U CNU2008200231010 U CN U2008200231010U CN 200820023101 U CN200820023101 U CN 200820023101U CN 201225505 Y CN201225505 Y CN 201225505Y
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Prior art keywords
adhesive tape
sisal
screen cloth
numb
leather roller
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Expired - Lifetime
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CNU2008200231010U
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Chinese (zh)
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刘建
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Individual
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Abstract

The utility model relates to a cotton gin leather roller adhesive tape. The utility model adopts the technical scheme that the cotton gin leather roller adhesive tape is formed by clipping a rubber sisal plate which comprises sisal netting cloth, and a rubber layer is coated on the sisal netting cloth; the sisal netting cloth is covered on the rubber layer, and the sisal netting cloth and the rubber layer are vulcanized into whole after being spaced and stacked. Because the cotton gin leather roller adhesive tape adopts the sisal netting cloth as base material, and the high roughness concentration and the staying quality of the sisal and white rubber combine perfectly, the implement of the technical scheme greatly improves the friction coefficient of the roll surface of the leather roller and the traction force of the roll surface for cotton fibre, thereby the effect of doffing is greatly improved. The machining technology of the cotton gin leather roller adhesive tape is easy to operate and realize and is convenient to product and implement.

Description

轧花机皮辊胶条 Gin roller rubber strip

技术领域 technical field

本实用新型涉及一种轧花机用配件,尤其涉及一种轧花机皮辊胶条。The utility model relates to an accessory for a cotton gin, in particular to a leather roller rubber strip for a cotton gin.

背景技术 Background technique

棉花轧花机皮辊是轧花机上关键的零部件,其质量的好坏直接影响所加工棉花的质量等级。目前,使用较广泛的是黑皮辊,黑皮辊一般是用汽车废旧轮胎割成的橡胶条固定在辊面上构成,黑色橡胶中的碳黑污染棉花,另外轮胎橡胶条中的帘线层含有化纤,会污染棉,降低棉花的质量等级。Cotton gin rollers are key components of the cotton gin, and their quality directly affects the quality of the processed cotton. At present, the most widely used is the black top roller. The black top roller is generally made of rubber strips cut from waste automobile tires and fixed on the roller surface. The carbon black in the black rubber pollutes the cotton. In addition, the cord layer in the tire rubber strips Contains chemical fibers, which can contaminate cotton and reduce the quality grade of cotton.

还有一种从国外进口的白皮辊,是由中心开孔的帆布圆片层迭构成套圈,圆片之间用白色橡胶粘连,经硫化成型套装在钢管上,套圈的两端分别用端盖压紧。该白皮辊使用纯棉制成的帆布构成的,并且用白色橡胶粘接,硫化处理而成。轧花机用这种白皮辊可以提高棉花的质量等级,防止了对棉花的污染。但是,这种白皮辊辊面的摩擦系数低,对棉纤维的牵引力小。There is also a kind of white leather roller imported from abroad, which is composed of canvas discs with holes in the center to form a ferrule. The end cap is pressed tight. This white top roller is made of pure cotton canvas, bonded with white rubber, and vulcanized. Cotton gins can improve the quality grade of cotton by using the white roller, and prevent pollution to cotton. However, the friction coefficient of the roller surface of this white top roller is low, and the traction force on cotton fibers is small.

实用新型内容Utility model content

本实用新型是针对现有技术所存在的缺点,而提供了一种辊面摩擦系数高,对棉纤维牵引力大,使用寿命长的白皮辊的技术方案。The utility model aims at the disadvantages of the prior art, and provides a technical scheme of a white top roller with a high roller surface friction coefficient, a large traction force on cotton fibers and a long service life.

本实用新型是通过如下技术措施实现的:它由胶麻板剪裁而成,所述的胶麻板包括麻网布,麻网布上涂覆有橡胶层,橡胶层上覆盖有麻网布,麻网布和橡胶层如此上、下间隔层叠排列后硫化为一体。其中,麻网布可以选取由0.8~2mm粗细的经纬麻线编制而成方格网状。The utility model is realized through the following technical measures: it is cut from a plastic hemp board, and the rubber hemp board includes a hemp mesh cloth, the hemp mesh cloth is coated with a rubber layer, and the rubber layer is covered with a hemp mesh cloth, The hemp mesh cloth and the rubber layer are vulcanized as a whole after the upper and lower intervals are stacked and arranged in this way. Among them, the hemp mesh cloth can be selected to be woven with warp and weft hemp threads with a thickness of 0.8-2 mm to form a grid mesh.

上述麻网布的网眼不能太大,一般为0.8mm×0.8mm到1.2mm×1.2mm的范围,具体采用1×1mm的方格网眼,其效果最好。The mesh of the above-mentioned hemp mesh cloth should not be too large, generally in the range of 0.8mm×0.8mm to 1.2mm×1.2mm, and a grid mesh of 1×1mm is used specifically for the best effect.

上述的胶条的工作面为胶麻板的侧面,所述侧面与麻网布的经线或纬线呈45度夹角这样能够在增大对棉线维牵引力的前提下,保证胶条工作面的耐磨性和延长其使用寿命,其扯断伸长率可达到500%,扯断强度可达到13MPa。The working surface of the above-mentioned rubber strip is the side of the glue linen board, and the side is at an angle of 45 degrees with the warp or weft of the linen mesh. This can ensure the durability of the rubber strip working surface under the premise of increasing the traction force on the cotton thread. Abrasiveness and prolonging its service life, its elongation at break can reach 500%, and its breaking strength can reach 13MPa.

上述的胶麻板是通过如下方式制得的:取麻网布,将三元乙丙胶橡胶压延使麻网布挂胶达到0.5kg/m2,挂胶后的麻网布沿着与麻网布经线或纬线呈45度角裁剪成若干等腰直角三角形后,四个排列三角形排列成正方形,其中四个三角形的长斜边构成正方形的边,然后数层叠加成一定厚度成形,成形以后以单位压力不低于2.5MPa压力,在150~155℃的温度条件下硫化构成胶麻板。The above-mentioned glue linen board is made in the following way: take the linen mesh cloth, calender the EPDM rubber to make the linen mesh cloth glued to 0.5kg/m 2 , and the linen mesh cloth after glued is along the After the warp or weft of the mesh is cut into a number of isosceles right-angled triangles at an angle of 45 degrees, four arranged triangles are arranged to form a square, and the long hypotenuses of the four triangles form the sides of the square, and then several layers are superimposed to form a certain thickness. After forming With a unit pressure of not less than 2.5MPa, vulcanize at a temperature of 150-155°C to form a glue-lined board.

上述的橡胶可以为三元乙丙胶,其可以直接购买得到。The above-mentioned rubber can be EPDM rubber, which can be purchased directly.

本方案的有益效果可根据对上述方案的叙述得知,由于其采用了麻网布为基材,麻的高粗糙度和耐磨性与白橡胶的完美结合,其技术方案的实施能够大大地提高了皮辊辊面的摩擦系数和辊面对棉纤维的牵引力,因此,大大提高了脱棉效果。The beneficial effect of this scheme can be known according to the description of the above scheme. Because it uses hemp mesh as the base material, the high roughness and wear resistance of hemp and the perfect combination of white rubber, the implementation of the technical scheme can greatly improve the The friction coefficient of the roller surface of the top roller and the traction force of the cotton fiber on the roller surface are improved, therefore, the doffing effect is greatly improved.

附图说明 Description of drawings

图1为本实用新型具体实施方式中工作面的结构示意图。Fig. 1 is a schematic structural view of the working face in a specific embodiment of the present invention.

图2为本实用新型具体实施方式中成形后胶条中麻网的结构示意图。Fig. 2 is a structural schematic diagram of the hemp net in the rubber strip after forming in the specific embodiment of the utility model.

图中,1、橡胶层,2、麻网布,3、工作面。Among the figure, 1, rubber layer, 2, hemp mesh cloth, 3, working surface.

具体实施方式 Detailed ways

为能清楚说明本方案的技术特点,下面通过一个具体实施方式,并结合其附图,对本方案进行阐述。In order to clearly illustrate the technical features of the solution, the solution will be described below through a specific implementation mode combined with the accompanying drawings.

一种轧花机皮辊胶条,如图1、图2所示,它由胶麻板剪裁而成,所述的胶麻板包括麻网布2,麻网布2上涂覆有橡胶层1,橡胶层1上覆盖有麻网布2,麻网布2和橡胶层1如此上、下间隔层叠排列后硫化为一体。麻网布2由0.8~1.2mm粗细的经纬麻线编制而成方格网状,麻网布2的网眼为1×1mm。胶条的工作面3为胶麻板的侧面,所述侧面与麻网布2的经线或纬线呈45度夹角。其中,胶麻板是通过如下方式制得的:取麻网布2,将橡胶压延使麻网布挂胶达到0.5kg/m2,挂胶后的麻网布2沿着与麻网布经线或纬线呈45度角裁剪成若干等腰直角三角形后,四个等腰直角三角形排列成正方形,其中四个三角形的长斜边构成正方形的边,然后12层叠加成一定厚度成形,成形以后以单位压力不低于2.5MPa压力,在150~155℃的温度条件下硫化构成胶麻板。A kind of gin rubber strip, as shown in Fig. 1 and Fig. 2, it is cut from the hemp board, and the hemp board includes the hemp mesh cloth 2, and the hemp mesh cloth 2 is coated with a rubber layer 1, The rubber layer 1 is covered with a hemp cloth 2, and the hemp cloth 2 and the rubber layer 1 are stacked and arranged at intervals in this way, and vulcanized as a whole. The hemp mesh 2 is made of warp and weft hemp threads with a thickness of 0.8-1.2 mm to form a grid, and the mesh of the hemp mesh 2 is 1×1 mm. The working surface 3 of the glue strip is the side of the glue linen board, and the warp or weft of the side and the linen mesh 2 is at an angle of 45 degrees. Among them, the glued linen board is made in the following way: take the linen mesh 2, and calender the rubber to make the linen mesh glued to 0.5kg/m 2 , and the linen mesh 2 after glueing is along the warp line of the linen mesh. Or after the latitude is cut into several isosceles right triangles at an angle of 45 degrees, the four isosceles right triangles are arranged into a square, and the long hypotenuses of the four triangles form the sides of the square, and then 12 layers are superimposed to form a certain thickness. The unit pressure is not lower than 2.5MPa, and vulcanized at a temperature of 150 to 155°C to form a rubber hemp board.

Claims (6)

1, a kind of Gins roller adhesive tape is characterized in that, it is cut out by Jiao Maban and forms, described glue fiber crops plate comprises numb screen cloth, be coated with rubber layer on the fiber crops screen cloth, be coated with numb screen cloth on the rubber layer, the upper and lower interval stacked arrangement postcure like this of numb screen cloth and rubber layer is an one.
2, Gins roller adhesive tape according to claim 1 is characterized in that, described numb screen cloth is by the longitude and latitude linen thread of the 0.8~1.2mm thickness square grid shape of working out.
3, Gins roller adhesive tape according to claim 2 is characterized in that, the width of mesh of described numb screen cloth is 0.8 * 0.8~1.2 * 1.2mm.
4, Gins roller adhesive tape according to claim 3 is characterized in that, the width of mesh of described numb screen cloth is 1 * 1mm.
5, Gins roller adhesive tape according to claim 1 is characterized in that, the working surface of described adhesive tape is the side of glue fiber crops plate, and the warp of described side and numb screen cloth or parallel are 45 degree angles.
6, according to claim 1 or 2 or 3 or 4 or 5 described Gins roller adhesive tape, it is characterized in that described numb screen cloth is 12 layers.
CNU2008200231010U 2008-05-26 2008-05-26 Cotton gin leather roller glue strip Expired - Lifetime CN201225505Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008200231010U CN201225505Y (en) 2008-05-26 2008-05-26 Cotton gin leather roller glue strip

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2008200231010U CN201225505Y (en) 2008-05-26 2008-05-26 Cotton gin leather roller glue strip

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Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101280878B (en) * 2008-05-26 2010-06-02 刘建 Cotton roller rubber strip and its processing technology

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101280878B (en) * 2008-05-26 2010-06-02 刘建 Cotton roller rubber strip and its processing technology

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20090422

Effective date of abandoning: 20080526