CN201223999Y - Automatic recovery system for welding flux - Google Patents
Automatic recovery system for welding flux Download PDFInfo
- Publication number
- CN201223999Y CN201223999Y CNU2008200117852U CN200820011785U CN201223999Y CN 201223999 Y CN201223999 Y CN 201223999Y CN U2008200117852 U CNU2008200117852 U CN U2008200117852U CN 200820011785 U CN200820011785 U CN 200820011785U CN 201223999 Y CN201223999 Y CN 201223999Y
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- China
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- flux
- solder flux
- magnetic
- magnetic separation
- recovery system
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Abstract
The utility model relates to an automatic flux recovery system, comprising a dust removal box, a flux tin, a magnetic screening device, a flux hopper, a separator and a transmission pipe; the bottom end of the flux tin is connected with a welding torch through a welding pipe; the top end of the flux tin is connected with the magnetic screening device; the top end of the magnetic screening device is connected with the flux hopper; the top end of the flux hopper is provided with the separator; the separator is connected respectively with a dust removal pipe and the transmission pipe; the dust removal pipe is connected with the dust removal box; and a dust suction blower and a muffler are arranged inside the dust removal box. The automatic flux recovery system has the advantages of reasonable structural design, good dust removal effect, fast screening speed and small noise, which can be widely used in the recovery of flux.
Description
Technical field
The utility model relates to a kind of material retracting device, particularly a kind of solder flux automatic recovery system.
Background technology
Submerged-arc welding is to utilize the welding method of electric arc as thermal source, and electric arc is burning under the granular fusible solder flux of one deck covers during welding, and arclight does not expose.Used metal electrode is called welding wire.Welding wire is generally by the burn-off rate of Motor Drive and the welding wire automatic feeding that balances each other, and the solder flux automatic recovery system is adopted in the recovery after the conveying during the solder flux welding and the welding.The solder flux recovery system that the production industry of spiral welded pipe adopts is divided into automatically and two kinds of labor cleanings, and labor cleaning's labour intensity is big, and the big environmental pollution of dust is serious, and solder flux and the welding agent skin screening process that mixes is loaded down with trivial details, and solder flux utilization rate again is not high.General automatic recovery system, owing to reclaiming the reasonable inadequately of aspect designs such as blower fan, magnetic separation screening plant, recovery wind-force is big, dust removing effects is bad, screening speed is fast, reasons such as noise is big, the magnetic of magnetic separation roller is not enough cause the solder flux recovering effect undesirable, and most of solder flux just can use through regrading after need leaving production line.
Summary of the invention
The utility model has overcome deficiency of the prior art, and a kind of reasonable in design, good dedusting effect, solder flux automatic recovery system that noise is low are provided.
In order to address the above problem, the utility model by the following technical solutions:
Weldering solder flux automatic recovery system in a kind of, the interior welding process of pipe that is used for steel pipe, comprise dust cleaning case, the solder flux jar, the magnetic separation screening plant, flux hopper, separator and conveying pipeline, solder flux jar bottom links to each other with welding gun by welded pipe line, and the solder flux upper end links to each other with the magnetic separation screening plant, and magnetic separation screening plant top links to each other with flux hopper, the flux hopper top is provided with separator, separator links to each other with conveying pipeline with cleaning shaft respectively, and cleaning shaft is connected with dust cleaning case, is provided with dust absorption fan and muffler in the dust cleaning case.
A kind of outer-welding welding flux automatic recovery system is used for the pipe external welding process of steel pipe, comprises dust cleaning case, the solder flux jar, flux hopper, separator and conveying pipeline, the flux hopper bottom is connected with welding gun by welded pipe line, be provided with screen cloth in the flux hopper, the flux hopper top is provided with separator, and separator links to each other with conveying pipeline with cleaning shaft respectively, and cleaning shaft is connected with dust cleaning case, conveying pipeline links to each other with the solder flux jar, is provided with dust absorption fan and muffler in the dust cleaning case.
Described dust absorption fan and dust cleaning case adopt the integral type design.
Be provided with vibratory sieve, vibrating motor, motor, magnetic separation roller, solder flux impurity funnel and iron filings funnel in the described magnetic separation screening plant, vibratory sieve one end is connected with vibrating motor, the below of the vibratory sieve other end is provided with solder flux impurity funnel, the vibratory sieve lower end is connected with spring, vibratory sieve is provided with screen cloth and chute, the chute below is provided with the magnetic separation roller, and the magnetic separation roller is connected with motor by belt, and magnetic separation roller below is provided with iron filings funnel and flux hopper.
Described magnetic separation roller comprises jacket and magnetic roller, magnetic separation roller outside is provided with jacket, the center of magnetic separation roller is provided with the magnetic roller, be distributed with some magnetic stripes on the left side of magnetic roller or the semi-circumference on right side, the magnetic roller is connected and fixed by magnetic roll shaft and bearing, the magnetic roll shaft of jacket one side is provided with belt pulley, and belt pulley and jacket adopt the integral type design; Described jacket and magnetic roller adopt white steel to make.
Compared with prior art, the beneficial effects of the utility model are:
1, the dust absorption fan air quantity of selecting for use is moderate, has avoided also just solder flux suction when absorbing dust, has improved the rate of recovery greatly.
2, magnetic stripe is that on the magnetic separation roller semi-circumference formula distributes, and more helps separating of solder flux and iron filings.
2, adopt muffler to eliminate the noise that blower fan produces, improved on-the-spot working environment.
Description of drawings
Fig. 1 is interior weldering solder flux recovery system structural representation
Fig. 2 is an outer-welding welding flux recovery system structural representation
Fig. 3 is a magnetic separation screening plant structural representation
Fig. 4 is a magnetic separation roller front view
Fig. 5 is a magnetic separation roller left view
Among the figure: 1, dust cleaning case 2, solder flux jar 3, magnetic separation screening plant 4, flux hopper 4 ', flux hopper 25, separator 6, conveying pipeline 6 ', conveying pipeline 6 ', conveying pipeline 27, muffler 8, solder flux impurity funnel 9, motor 10, spring 11, belt 12, magnetic separation roller 13, chute 14, screen cloth 15, iron filings funnel 16, vibrating motor 17, bearing 18, belt pulley 19, jacket 20, magnetic roller 21, magnetic stripe 22, dust absorption fan 23, cleaning shaft
The specific embodiment
As shown in Figure 1, interior weldering solder flux automatic recovery system, the interior welding process of pipe that is used for steel pipe, comprise dust cleaning case 1, solder flux jar 2, magnetic separation screening plant 3, flux hopper 4, separator 5 and conveying pipeline 6, solder flux jar 2 bottoms link to each other with welding gun by welded pipe line, solder flux jar 2 tops link to each other with magnetic separation screening plant 3, magnetic separation screening plant 3 tops link to each other with flux hopper 4, and flux hopper 4 tops are provided with separator 5, and separator 5 links to each other with conveying pipeline 6 with cleaning shaft 23 respectively, cleaning shaft 23 is connected with dust cleaning case 1, is provided with dust absorption fan 22 and muffler 7 in the dust cleaning case 1.
As shown in Figure 2, be provided with vibratory sieve, vibrating motor 16, motor 9, magnetic separation roller 12, solder flux impurity funnel 8 and iron filings funnel 15 in the magnetic separation screening plant 3, vibratory sieve one end is connected with vibrating motor 16, the below of the vibratory sieve other end is provided with solder flux impurity funnel 8, the vibratory sieve lower end is connected with spring 10, vibratory sieve is provided with screen cloth 14 and chute 13, chute 13 belows are provided with magnetic separation roller 12, magnetic separation roller 12 is connected with motor 9 by belt 11, and magnetic separation roller 12 belows are provided with iron filings funnel 15 and flux hopper 4.The solder flux that reclaims falls into vibratory sieve through flux hopper 4, vibratory sieve is made up of screen cloth 14 and chute 13, vibrating motor 16 produces vibration uniformly, make solder flux drop into and carry out magnetic separation in the magnetic separation roller 12 along chute 13, big solder flux impurity directly drops in the solder flux impurity funnel 8, the good solder flux of magnetic separation is through flux hopper 24 ' drop in the solder flux jar 2 and recycle, because magnetic separation roller 12 one-side band magnetic, iron filings turn over back magnetic and disappear and drop in the iron filings funnel 15.
The structure of magnetic separation roller 12 as shown in Figure 3, magnetic separation roller 12 is made up of jacket 19 and magnetic roller 20, jacket 19 and magnetic roller 20 adopt white steel to make, magnetic separation roller 12 outsides are provided with jacket 19, the center of magnetic separation roller 12 is provided with magnetic roller 20, is distributed with some magnetic stripes 21 on the left side of magnetic roller 20 or the semi-circumference on right side, and magnetic roller 20 is connected and fixed by magnetic roll shaft and bearing 17, the magnetic roll shaft of jacket 19 1 sides is provided with belt pulley 18, and belt pulley 18 adopts the integral type design with jacket 19.When reclaiming solder flux, motor 9 drives belt pulley 18 and rotates, and rotates thereby drive jacket 19, magnetic roller 20 is by being connected and fixed with bearing 17, and jacket 19 rotates up to a side that has magnetic stripe 21, and is nonmagnetic when jacket 19 forwards opposite side to, iron filings fall, and reach the purpose of separating iron filings.
The course of work of interior weldering solder flux automatic recovery system is: at first, utilize the compressed air that produces in the air compressor machine with the solder flux of 2 li in solder flux jar by conveying pipeline 26 ' be delivered in the steel pipe weldering place weld, after the welding, start the dust absorption fan 22 in the dust cleaning case 1, the solder flux that dust absorption fan 22 will produce after blast will weld is drawn in the separator 5 on flux hopper 4 tops by conveying pipeline 6, centrifugation through separator 5, dust in the solder flux is inhaled in the dust cleaning case 1 by cleaning shaft 23, solder flux drops in the flux hopper 4 by self gravitation, flux hopper 4 bottoms directly are communicated with magnetic separation screening plant 3, solder flux falls in the solder flux jar 2 and reuses after sieving processing through magnetic separation screening plant 3.
As shown in Figure 2, the outer-welding welding flux automatic recovery system, the pipe external welding process that is used for steel pipe, comprise dust cleaning case 1, solder flux jar 2, flux hopper 4, separator 5 and conveying pipeline 6, flux hopper 4 bottoms are connected with welding gun by welded pipe line, are provided with screen cloth in the flux hopper 4, flux hopper 4 tops are provided with separator 5, separator 5 links to each other with conveying pipeline 6 with cleaning shaft 23 respectively, and cleaning shaft 23 is connected with dust cleaning case 1, and conveying pipeline 6 links to each other with solder flux jar 2, be provided with dust absorption fan 22 and muffler 7 in the dust cleaning case 1, dust absorption fan 22 adopts the integral type design with dust cleaning case 1.
The course of work of outer-welding welding flux automatic recovery system is: at first, the compressed air that air compressor machine is produced feeds in the solder flux jar 2, the solder flux of 2 li in solder flux jar is transported in the flux hopper 4 by conveying pipeline 6, welded pipe line along flux hopper 4 bottoms behind the screen filtration in the solder flux process flux hopper 4 vertically falls, and is used for welding and uses.After the welding, start the dust absorption fan 22 in the dust cleaning case 1, dust absorption fan 22 produces blast, solder flux after the welding is drawn in the separator 5 on flux hopper 4 tops, after separator 5 separation, the dust in the solder flux is drawn in the dust cleaning case 1 by cleaning shaft 23, and solder flux falls into flux hopper 4 by self gravitation, and vertically fall by welded pipe line, continue for the welding use.
Claims (7)
1, a kind of solder flux automatic recovery system, it is characterized in that, described solder flux automatic recovery system comprises dust cleaning case (1), solder flux jar (2), magnetic separation screening plant (3), flux hopper (4), separator (5), conveying pipeline (6), conveying pipeline (6 '), solder flux jar (2) bottom links to each other with welding gun by welded pipe line, solder flux jar (2) top links to each other with magnetic separation screening plant (3), magnetic separation screening plant (3) top links to each other with flux hopper (4), flux hopper (4) top is provided with separator (5), separator (5) links to each other with conveying pipeline (6) with cleaning shaft (23) respectively, and cleaning shaft (23) is connected with dust cleaning case (1), is provided with dust absorption fan (22) and muffler (7) in the dust cleaning case (1).
2, solder flux automatic recovery system according to claim 1 is characterized in that, described dust absorption fan (22) adopts the integral type design with dust cleaning case (1).
3, solder flux automatic recovery system according to claim 1, it is characterized in that, be provided with vibratory sieve in the described magnetic separation screening plant (3), vibrating motor (16), motor (9), magnetic separation roller (12), solder flux impurity funnel (8) and iron filings funnel (15), vibratory sieve one end is connected with vibrating motor (16), the below of the vibratory sieve other end is provided with solder flux impurity funnel (8), the vibratory sieve lower end is connected with spring (10), vibratory sieve is provided with screen cloth (14) and chute (13), chute (13) below is provided with magnetic separation roller (12), magnetic separation roller (12) is connected with motor by belt (11), and magnetic separation roller (12) below is provided with iron filings funnel (15) and flux hopper (4).
4, solder flux automatic recovery system according to claim 3, it is characterized in that, described magnetic separation roller (12) comprises jacket (19) and magnetic roller (20), magnetic separation roller (12) outside is provided with jacket (19), the center of magnetic separation roller (12) is provided with magnetic roller (20), be distributed with some magnetic stripes (21) on the left side of magnetic roller (20) or the semi-circumference on right side, magnetic roller (20) is connected and fixed by magnetic roll shaft and bearing (17), the magnetic roll shaft of jacket (19) one sides is provided with belt pulley (18), and belt pulley (18) adopts the integral type design with jacket (19).
5, solder flux automatic recovery system according to claim 4 is characterized in that, described jacket (19) and magnetic roller (20) adopt white steel to make.
6, a kind of solder flux automatic recovery system, it is characterized in that, described solder flux automatic recovery system comprises dust cleaning case (1), solder flux jar (2), flux hopper (4), separator (5) and conveying pipeline (6), flux hopper (4) bottom is connected with welding gun by welded pipe line, flux hopper is provided with screen cloth in (4), flux hopper (4) top is provided with separator (5), and separator (5) links to each other with conveying pipeline (6) with cleaning shaft (23) respectively, and cleaning shaft (23) is connected with dust cleaning case (1), conveying pipeline (6) links to each other with solder flux jar (2), is provided with dust absorption fan (22) and muffler (7) in the dust cleaning case (1).
7, solder flux automatic recovery system according to claim 6 is characterized in that, described dust absorption fan (22) adopts the integral type design with dust cleaning case (1).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNU2008200117852U CN201223999Y (en) | 2008-03-28 | 2008-03-28 | Automatic recovery system for welding flux |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNU2008200117852U CN201223999Y (en) | 2008-03-28 | 2008-03-28 | Automatic recovery system for welding flux |
Publications (1)
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CN201223999Y true CN201223999Y (en) | 2009-04-22 |
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CNU2008200117852U Expired - Fee Related CN201223999Y (en) | 2008-03-28 | 2008-03-28 | Automatic recovery system for welding flux |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113083685A (en) * | 2021-03-31 | 2021-07-09 | 浙江金象科技有限公司 | Submerged arc welding flux recycling and feeding mechanism |
-
2008
- 2008-03-28 CN CNU2008200117852U patent/CN201223999Y/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113083685A (en) * | 2021-03-31 | 2021-07-09 | 浙江金象科技有限公司 | Submerged arc welding flux recycling and feeding mechanism |
CN113083685B (en) * | 2021-03-31 | 2022-08-30 | 浙江金象科技有限公司 | Submerged arc welding flux recycling and feeding mechanism |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090422 Termination date: 20150328 |
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EXPY | Termination of patent right or utility model |