CN201220453Y - Removable premixing mortar production facility - Google Patents
Removable premixing mortar production facility Download PDFInfo
- Publication number
- CN201220453Y CN201220453Y CNU2008201619146U CN200820161914U CN201220453Y CN 201220453 Y CN201220453 Y CN 201220453Y CN U2008201619146 U CNU2008201619146 U CN U2008201619146U CN 200820161914 U CN200820161914 U CN 200820161914U CN 201220453 Y CN201220453 Y CN 201220453Y
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- mortar
- binder materials
- bleeder valve
- materials storehouse
- silo
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Abstract
The utility model aims to solve the problems of severe pollution in the prior field confected wet-mixed mortar and high cost of prior commercial dry-mixed mortar, and discloses a removable device for manufacturing ready mixed mortar. The device is characterized in that the device comprises a large cylindrical silo (1) for storing grit, the humidity content of which is no larger than 10 percent, a jelling material bin (2) used for storing jelling materials, and a raw material screw conveyer (3) arranged between the large cylindrical silo (1) and the jelling material bin (2); the feeding end of the screw conveyer (3) is connected with the outlet of a discharge valve (11) arranged at the lower part of the large cylindrical silo (1); and the discharge end of the screw conveyer (3) is connected with another feeding port of a mortar mixer (4). By saving energy and manufacturing in sealed equipment, the device reduces manufacture cost, causes no environment pollution, and has good prospects for popularization.
Description
Technical field
The utility model relates to a kind of building machinery, especially a kind of mortar manufacturing equipment, specifically a kind of movable premixing mortar production device.
Background technology
It is a kind of preparing process of traditional wet mixing mortar that water, sand, Binder Materials (cement, additive etc.) are transported to that the job site stirs, according to the status of equipment that generally uses at present, though its cost is low, preparation flexibly, but exist big for environment pollution simultaneously, big to health of operators infringement, simultaneously because there is not accurate measurement, the performance indications of wet mixing mortar are difficult to guarantee, a series of problems such as influence building and construction quality and perplexing management at different levels, construction department and owner for a long time.
The appearance of commodity dry-mixed mortar has solved this problem of environmental pollution preferably.At present, in China big and medium-sized cities, because the needs of environmental protection and urban construction, promoting the use of the commodity dry-mixed mortar is just becoming a kind of inevitable.Big cities such as Beijing, Shanghai, Guangzhou, Nanjing are being carried out mandatory popularization with this work as a kind of policy.But, there is a problem that definitely can not be ignored to hinder the carrying out of this work, that is exactly that commodity in use mortar, its cost are higher than on-the-spot the stirring far away, make construction enterprises be difficult to accept.
Analyzing the manufacture process of existing dry-mixed mortar can find, in order to guarantee the quality of dry-mixed mortar, national regulation need mix with Binder Materials after the oven dry of damp sand when the preparation dry-mixed mortar again, stirs the formation wet mixing mortar and must add water when construction.Since must add water again afterwards, but require in front its oven dry, allow the people be reluctant the fact but be one really for having nothing for it but, baking operation has wherein been wasted more energy, has directly increased the cost that uses dry-mixed mortar.
Therefore, invent that a kind of not only environmental protection but also new scheme that can energy saving and cost lowering replace present dry-mixed mortar production and logistics supply chain is the task of top priority, it is enterprise, the common interests place of government and society.And equipment that can prepare wet mixing mortar at the scene that design is correlated with and the production equipment that can relevant device be shifted thereupon along with the transfer in building site are the task of top priority.
Summary of the invention
The purpose of this utility model is the manufacturing cost height that exists at present commodity dry-mixed mortar, need add the problem that the water stirring easily causes energy waste in the scene of being transported to after plant produced, designs a kind of movable premixing mortar production device.
The technical solution of the utility model is:
A kind of movable premixing mortar production device is characterized in that it comprises:
One is used to store the big silo 1 that moisture content is not more than 10% sand, this big silo 1 is bearing on the supporting seat 16, supporting seat 16 can place on transporting equipment or the construction site, is provided with bleeder valve 11 in the bottom of big silo 1, and the top of big silo 1 is provided with charge door 12;
A Binder Materials storehouse 2 that is used to store Binder Materials, be provided with bleeder valve 8 in the bottom in Binder Materials storehouse 2, the bottom of bleeder valve 8 is equipped with mortar mixer 4, and the outlet of bleeder valve 8 links to each other with a charging aperture of mortar mixer 4, the magnetic valve 18 that control adds water is installed on the top of mortar mixer 4, the bottom of mortar mixer 4 is equipped with the temporary warehouse 5 of mortar, the temporary warehouse 5 of described Binder Materials storehouse 2, mortar mixer 4 and mortar is installed on the support 17, in the temporary warehouse of mortar 5 bottoms finished product conveying worm 6 is installed;
A raw material conveying worm 3 that is set up between big silo 1 and the Binder Materials storehouse 2, the feed end of this conveying worm 3 links to each other with the outlet of the bleeder valve 11 of big silo 1 bottom, and its discharge end links to each other with another charging aperture of mortar mixer 4.
Described raw material conveying worm 3 tilting installations, and feed end is lower than discharge end.
Be connected with blast pipe 9 and feed pipe 10 in the described Binder Materials storehouse 2, an end of blast pipe 9 is arranged in Binder Materials storehouse 2, and the other end is positioned at outside the Binder Materials storehouse 2, and the discharge end of feed pipe 10 stretches in the Binder Materials storehouse 2, and its feed end stretches out outside the Binder Materials storehouse 2.
Mortar product bleeder valve 13 and LOAD CELLS 15 are installed on the discharging opening of described mortar mixer 4.
Between temporary warehouse 5 of described mortar and finished product conveying worm 6, be equipped with and be communicated with bleeder valve 14 (can adopt electronic or Pneumatic butterfly valve).
Above-mentioned bleeder valve 8,13 all is controlled by electric-control system 7.
The beneficial effects of the utility model:
1, the utility model can save the huge investment and the equipment overhead cost of mortar manufacturing enterprise.
2, the utility model has saved damp sand stoving process and equipment, has saved the power cost of damp sand oven dry.
3, the utility model is a kind of not only environmental protection but also energy-conservation novel wet mixing mortar technology, has reduced production cost again when guaranteeing environmental protection and mortar quality, has excellent popularization utilization prospect.
4, the utility model has solved market in urgent need well by existing dry-mixed mortar storage, transportation, mixing plant are organically made up, and simple in structure, and manufacture, installation, maintenance are convenient, are a kind of brand-new new type mortar production equipments.
5, the utility model is realized in the agitator stirring obtaining qualified wet mixing mortar by water, sand, Binder Materials are sent into simultaneously, according to prescription and proportioning different, the strength grade of wet mixing mortar can be between M5-M30 independent assortment, the proportion relation between sand and the Binder Materials can freely be set by the control system man-machine interface.
6, the utility model efficiently solves the storage problem of finished product dry-mixed mortar.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is technological process of production figure of the present utility model.
The specific embodiment
Embodiment is further described the utility model below in conjunction with accompanying drawing.
As shown in Figure 1.
A kind of movable premixing mortar production device, it mainly comprises big silo 1, Binder Materials storehouse 2, conveying worm 3,6 mortar mixers 4 and the temporary warehouse 5 of mortar, as shown in Figure 1.
Wherein:
Big silo 1 is used to store the big silo 1 that moisture content is not more than 10% sand, this big silo 1 is bearing on the supporting seat 16, supporting seat 16 can place on transporting equipment or the construction site, bottom at big silo 1 is provided with bleeder valve 11 (can adopt Hand-operated butterfly valve), and the top of big silo 1 is provided with charge door 12;
Binder Materials storehouse 2 is used to store Binder Materials, be provided with bleeder valve 8 (can adopt electronic or Pneumatic butterfly valve) in the bottom in Binder Materials storehouse 2, the bottom of bleeder valve 8 is equipped with mortar mixer 4, and the outlet of bleeder valve 8 links to each other with a charging aperture of mortar mixer 4, the magnetic valve 18 that control adds water is installed on the top of mortar mixer 4, the bottom is equipped with the temporary warehouse 5 of mortar, described Binder Materials storehouse 2, the temporary warehouse 5 of mortar mixer 4 and mortar is installed on the support 17, in the temporary warehouse of mortar 5 bottoms finished product conveying worm 6 is installed, is equipped with between the two and is communicated with bleeder valve 14 (can adopt Hand-operated butterfly valve).
Raw material conveying worm 3 tilting racks are located between big silo 1 and the Binder Materials storehouse 2, and feed end is lower than discharge end, the feed end of this conveying worm 3 links to each other with the outlet of the bleeder valve 11 of big silo 1 bottom, and its discharge end links to each other with another charging aperture of mortar mixer 4.
In addition, feeding and discharging for the ease of Binder Materials storehouse 2, be connected with blast pipe 9 and feed pipe 10 in the described Binder Materials storehouse 2, one end of blast pipe 9 is arranged in Binder Materials storehouse 2, the other end is positioned at outside the Binder Materials storehouse 2, the discharge end of feed pipe 10 stretches in the Binder Materials storehouse 2, and its feed end stretches out outside the Binder Materials storehouse 2, and the charging of big silo 1 can be adopted the transport vehicle feeding.
For the ease of management through quantification, mortar product bleeder valve 13 (can adopt electronic or Pneumatic butterfly valve) and LOAD CELLS 15 are installed on the discharging opening of mortar mixer 4.
Above-mentioned bleeder valve 8,13 all is controlled by electric-control system 7.
Electric-control system 7 of the present utility model is microcomputer system or PLC (Programmable Logic Controller) control systems that a cover can be controlled fully automatically.And additional manual operation handoff functionality and the corresponding button, use during in order to maintenance and debugging.As adopting a kind of prescription model to produce mortar, each batch output is identical, selects for use PLC control to get final product.If the quality that prescription or every batch can occur adjusting is not simultaneously, adopt computer system control, there is related parameter to set immediately by user interface.Adjustable parameter comprises: every batch of quality X that adds entry, every batch of quality Y that adds Binder Materials, every batch of quality Z that adds sand, every batch mixing time T etc.The addition of every kind of material is by the LOAD CELLS control of control system 7.LOAD CELLS is installed in the supporting point position of mortar mixer 4.
The production equipment of the wet mixing mortar that the utility model is mentioned, all assemblies that need load and unload and lift by crane (as big silo 1 and Binder Materials storehouse 2) all are provided with boom hoisting, can easily lift by crane, transport or move, promptly use two trucies (or special-purpose vehicle) promptly can realize all carrying work from a building site to another building site.Complete equipment adopts modularized design production, on-site can be very convenient, install rapidly and debug, and come into operation.
Wet mixing mortar production equipment of the present utility model, water, Binder Materials and sand are at same mixing plant---the disposable wet mixing mortar that stirs in the mortar mixer 4.
Below in conjunction with Fig. 2 the production procedure of wet mixing mortar production equipment of the present utility model is further described.
The first step is sent into satisfactory sand the silo (1) from the charge door 12 of big silo 1 by sand-transport truck.
In second step, the mode that deployed Binder Materials is carried by the automobile-used strength of dry-mixed mortar is sent in the Binder Materials storehouse 2;
In the 3rd step, water is added in the mortar mixer 4 by the proportioning that configures.
In the 4th step, Binder Materials is added in the mortar mixer 4 by the proportioning that configures.
In the 5th step, sand is added in the mortar mixer 4 by the proportioning that configures.
The 6th step started mortar mixer 4, stirred 3～5 minutes.
In the 7th step, the wet mixing mortar that stirs is put into the temporary warehouse 5 of mortar.
In the 8th step, the wet mixing mortar in the temporary warehouse 5 of mortar is put into dolly or sand-slurry jetting machine tool by wet mixing mortar conveying worm 6.
The logic control program of control system is as follows: the set material of packing in big silo 1 and the Binder Materials storehouse 2, determine to import adjustable parameter at man-machine dialog interface after the formula for a product, comprise: every batch of quality X that adds entry, every batch of quality Y that adds Binder Materials, every batch of quality Z that adds sand, every batch mixing time T etc.
Original state: Hand-operated butterfly valve 11 is opened, and electric butterfly valve 8 cuts out, and electric butterfly valve 13 cuts out, and Hand-operated butterfly valve 14 is closed.
The first step, start-up routine, CPU sends instruction, and control adds the electromagnetic valve 18 of water opens, and water is added in the mortar mixer 4, after the Weighing system display quality reaches X, sends signal to CPU, and CPU sends signal immediately, and electromagnetic valve 18 is closed, and adds water and finishes.
In second step, CPU sends instruction, and electric butterfly valve 8 is opened, and Binder Materials adds in the mortar mixer 4, after the Weighing system display quality reaches X+Y, sends signal to CPU, and CPU sends signal immediately, and electric butterfly valve 8 cuts out, and adds Binder Materials and finishes.
In the 3rd step, CPU sends instruction, and the motor of conveying worm 3 is started working, and sand adds in the mortar mixer 4, after the Weighing system display quality reaches X+Y+Z, sends signal to CPU, and CPU sends signal immediately, and conveying worm 3 motors quit work, and adds sand and finishes.
In the 4th step, CPU sends instruction, and the motor of mortar mixer 4 is started working, mortar begins to stir, reach mixing time T (3～5 minutes) after, CPU sends instruction, the motor of mortar mixer 4 quits work, and electric butterfly valve 13 is opened, and the mortar that stirs enters in the temporary warehouse 5 of mortar.
In the 5th step, repeat the first step.Find that as the material level display unit of passing through the temporary warehouse 5 of mortar the temporary warehouse 5 of mortar is full soon, click stop button, termination program after a last circulation is finished.
The utility model does not relate to the part prior art that maybe can adopt all same as the prior art to be realized.
Claims (5)
1, a kind of movable premixing mortar production device is characterized in that it comprises:
One is used to store the big silo (1) that moisture content is not more than 10% sand, this big silo (1) is bearing on the supporting seat (16), supporting seat (16) can place on transporting equipment or the construction site, bottom at big silo (1) is provided with bleeder valve (11), and the top of big silo (1) is provided with charge door (12);
A Binder Materials storehouse (2) that is used to store Binder Materials, be provided with bleeder valve (8) in the bottom of Binder Materials storehouse (2), the bottom of bleeder valve (8) is equipped with mortar mixer (4), and the outlet of bleeder valve (8) links to each other with a charging aperture of mortar mixer (4), the magnetic valve (18) that control adds water is installed on the top of mortar mixer (4), the bottom of mortar mixer (4) is equipped with the temporary warehouse of mortar (5), described Binder Materials storehouse (2), mortar mixer (4) and the temporary warehouse of mortar (5) are installed on the support (17), in the temporary warehouse of mortar (5) bottom finished product conveying worm (6) are installed;
A raw material conveying worm (3) that is set up between big silo (1) and Binder Materials storehouse (2), the feed end of this conveying worm (3) links to each other with the outlet of the bleeder valve (11) of big silo (1) bottom, and its discharge end links to each other with another charging aperture of mortar mixer (4).
2, movable premixing mortar production device according to claim 1 it is characterized in that the tilting installation of described raw material conveying worm (3), and feed end is lower than discharge end.
3, movable premixing mortar production device according to claim 1, it is characterized in that being connected with in the described Binder Materials storehouse (2) blast pipe (9) and feed pipe (10), one end of blast pipe (9) is arranged in Binder Materials storehouse (2), the other end is positioned at outside the Binder Materials storehouse (2), the discharge end of feed pipe (10) stretches in the Binder Materials storehouse (2), and its feed end stretches out outside the Binder Materials silo (2).
4, movable premixing mortar production device according to claim 1 is characterized in that on the discharging opening of described mortar mixer (4) mortar product bleeder valve (13) and LOAD CELLS (15) being installed.
5, movable premixing mortar production device according to claim 1 is characterized in that being equipped with between temporary warehouse of described mortar (5) and finished product conveying worm (6) being communicated with and uses bleeder valve (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201619146U CN201220453Y (en) | 2008-10-23 | 2008-10-23 | Removable premixing mortar production facility |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201619146U CN201220453Y (en) | 2008-10-23 | 2008-10-23 | Removable premixing mortar production facility |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201220453Y true CN201220453Y (en) | 2009-04-15 |
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ID=40573971
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008201619146U Expired - Fee Related CN201220453Y (en) | 2008-10-23 | 2008-10-23 | Removable premixing mortar production facility |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201220453Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102990784A (en) * | 2012-12-14 | 2013-03-27 | 三一重工股份有限公司 | Wet-mixed mortar mixing station |
-
2008
- 2008-10-23 CN CNU2008201619146U patent/CN201220453Y/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102990784A (en) * | 2012-12-14 | 2013-03-27 | 三一重工股份有限公司 | Wet-mixed mortar mixing station |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: NANJING DAY CLOUD NEW BUILDING MATERIALS CO., LTD. Free format text: FORMER OWNER: CHEN ZHONGYONG Effective date: 20120418 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20120418 Address after: Qiaolin Shi Qi Road Pukou District of Nanjing city of Jiangsu Province, No. 1 211800 Patentee after: Nanjing New Building Materials Co.,Ltd. Day Cloud Address before: Jiang Yuan Lu 211800 Jiangsu city of Nanjing province Pukou economic and Technological Development Zone No. 8 Patentee before: Chen Zhongyong |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090415 Termination date: 20161023 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |