CN202498640U - Movable premixed dry-mixed mortar production device - Google Patents

Movable premixed dry-mixed mortar production device Download PDF

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Publication number
CN202498640U
CN202498640U CN 201220109912 CN201220109912U CN202498640U CN 202498640 U CN202498640 U CN 202498640U CN 201220109912 CN201220109912 CN 201220109912 CN 201220109912 U CN201220109912 U CN 201220109912U CN 202498640 U CN202498640 U CN 202498640U
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CN
China
Prior art keywords
portable
water pump
mortar
agitator
conveyor screw
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Application number
CN 201220109912
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Chinese (zh)
Inventor
张朝辉
王沁芳
朱国峰
马德功
蒋青青
王友力
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Wujin Construction & Installation Engineering Co Ltd
JIANGSU NIGAO TECHNOLOGY Co Ltd
Original Assignee
Jiangsu Wujin Construction & Installation Engineering Co Ltd
JIANGSU NIGAO TECHNOLOGY Co Ltd
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Application filed by Jiangsu Wujin Construction & Installation Engineering Co Ltd, JIANGSU NIGAO TECHNOLOGY Co Ltd filed Critical Jiangsu Wujin Construction & Installation Engineering Co Ltd
Priority to CN 201220109912 priority Critical patent/CN202498640U/en
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Abstract

The utility model discloses a movable premixed dry-mixed mortar production device which comprises a movable bulk silo, a conveying screw, a stirrer, a water pump and an integrated controller. The conveying screw is arranged at the bottom of the movable bulk silo and is connected with an inlet at one end of the stirrer through a flexible connection portion, a closing cover is mounted at an inlet of the other end of the stirrer, the water pump is directly mounted below the closing cover at the inlet of the other end of the stirrer, and the integrated controller controls operation of the conveying screw, the stirrer and the water pump. The movable premixed dry-mixed mortar production device is simple in structure, easy to manufacture and control, economic in manufacture cost, convenient to mount, rapid in construction, safe, reliable, fixed in floor space and site, pollution-free and zero in discharge, uses power as an energy source and conforms to the energy-saving and low-carbon scientific development direction.

Description

A kind of portable premixing dry-mixed mortar process units
Technical field
The utility model relates to the constructional engineering machinery field, particularly relates to a kind of process units of portable premixing mortar.
Background technology
Because premixing mortar has plurality of advantages such as energy-conservation, safety, environmental protection, therefore, the use amount of premixing mortar is very big of China.In the prior art, the application of premixing formula dry-mixed mortar comprises the following aspects: the production of (1) dry powder and mortar, and materials such as the dry sand after the oven dry screening, cement, admixture, additive stir through weighing, mixing, put into the mortar storehouse; (2) transportation is produced good dry mortar and is transported to the building site by bulk transporter, through being pumped into on-the-spot silo in bulk; Pass through the agitating auger below the silo in bulk when (3) the building site workman uses, discharging limit, limit Jia Shui stirs into the mortar slip, after be transported to each floor construction.In the prior art, the on-the-spot silo in bulk that uses all has from agitating auger, has characteristics such as simple in structure, convenient transportation; But through actual use, some deficiency below finding to exist at least: (1) dry mortar and water consumption are difficult to effective control, and a lot of workmans by virtue of experience operate; Often stir feeding-up or rare excessively; Different mortar kinds are difficult to effectively distinguish water consumption, only need a key operation so seem, but difficult quality control.(2) the agitating auger mixing time is short, pattern is single; Because dry mortar is made up of multiple materials such as cement, sand, admixture, additives; Material different such as water reducer, thickener etc. need could effectively embody its performance under specific stir mode; And the helical stir time is short and rotating speed is low, is difficult to satisfy the stirring technique that mortar producer proposes, so mortar performance receives very big influence.(3) the mortar stirring can't directly be observed, and is stirred in the helical pipe to carry out its discharging when seeing slip; Because of amount of water what etc. the workability defective material that causes of reason can not adjust match ratio once more and stir, can only scrap, be difficult to clean after very general (4) agitating auger of wasting like this phenomenon uses; It is a tubular structure; In puddler is arranged, the bad cleaning of mortar on bonding tube wall and the blade is wasted time and energy.And the moisture when cleaning is prone to flow to storage material mouth in bulk, can cause the discharging opening mortar hardening, and influence is used next time.
The utility model content
The utility model technical issues that need to address provide a kind of process units of portable premixing mortar, have simple for structure, characteristics such as floor space is little, cost economic, easy for installation, quick construction.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is: a kind of process units of portable premixing mortar comprises:
Portable silo in bulk;
Conveyor screw, described conveyor screw is arranged on the bottom of portable silo in bulk, and is connected through flexible joint part with an end entrance of mixer;
Agitator, said agitator one end entrance is connected through flexible joint part with conveyor screw, and closing cap is equipped with in other end porch;
Water pump, described water pump are directly installed on the bottom of the closing cap of said agitator other end porch;
Integrated manipulator, the work of described integrated manipulator control conveyor screw, agitator and water pump.
In preferred embodiment of the utility model, described conveyor screw is common dry powder conveyor screw or metering screw.
In preferred embodiment of the utility model, described flexible joint part is rubber or canvas.
In preferred embodiment of the utility model, described water pump is made up of microprocessor pump drive, conveying water pipe and terminal annular flusher.
In preferred embodiment of the utility model, described agitator is planetary pressure agitator.
In preferred embodiment of the utility model, described closing cap is provided with observation panel, exhaust apparatus and safety device.
The beneficial effect of the utility model is:
1, the utility model is simple in structure, be easy to make, control easily, cost economic, easy for installation, quick construction, safe and reliable, easy for installation, floor space is the place fixedly; Adopt electric power as the energy; Pollution-free, zero-emission meets the scientific development direction of energy-saving low-carbon.
2, the thick rare unequal problem of material that the utility model has avoided that traditional helical stir brings is incorrect such as water, mixing time is short, rotating speed is low etc. causes, the cleaning device that carries cleans very conveniently, and moisture can not influence the dry mortar in the silo.
Description of drawings
Fig. 1 is the structural representation of process units one preferred embodiment of the portable premixing mortar of the utility model;
The mark of each parts is following in the accompanying drawing: 1, portable silo in bulk; 2, conveyor screw; 3, agitator; 4, water pump.
The specific embodiment
Below in conjunction with accompanying drawing the preferred embodiment of the utility model is set forth in detail, thereby the protection domain of the utility model is made more explicit defining so that advantage of the utility model and characteristic can be easier to it will be appreciated by those skilled in the art that.
See also Fig. 1, the process units of a kind of portable premixing mortar of this practicality comprises:
Portable silo 1 in bulk;
Conveyor screw 2, described conveyor screw is arranged on the bottom of portable silo in bulk, and is connected through flexible joint part with an end entrance of mixer;
Agitator 3, said agitator one end entrance is connected through flexible joint part with conveyor screw, and closing cap is equipped with in other end porch;
Water pump 4, described water pump are directly installed on the bottom of the closing cap of said agitator other end porch;
Integrated manipulator, the work of described integrated manipulator control conveyor screw 2, agitator 3 and water pump 4.
In the present invention, conveyor screw 2 is common dry powder conveyor screw, perhaps uses better metering screw according to the requirement of material, with the flow of control dry mortar; Described flexible joint part is rubber or canvas; Water pump 4 by microprocessor pump drive, carry water pipe and terminal annular flusher to form, the fluid metering pump is in order to the control flow, and has fast mode, cooperates the annular flusher that is installed in mixer inside, for the cleaning of mixer brings convenience; Agitator 3 is planetary pressure agitator, makes the mobile characteristic of mortar can access good embodiment; Supporting mortar slip means of transport was selected when the stirring volume was constructed according to the each place; Mixer band closing cap suitable for reading; Install observation panel, exhaust apparatus and safety device on the closing cap additional; Convenient charging sequence and the ruuning situation of observing of observation panel, the convenient gas of getting rid of when adding dry mortar of exhaust apparatus avoids grieshoch to fly upward; Safety device is set in closing cap mixer locking when opening, and can't rotate, and guarantees safety.
During the actual use of the utility model, at first select appropriate position of sound production and permanent plant, the conveyor screw 2 and the mixer 3 of movable type silo in bulk 1 bottom is flexible coupling in the construction site; Install water pump 4; External water source connects control circuit to integrated manipulator, energized.After installing process units; The dry mortar that will be pre-mixed with special-purpose dry powder and mortar transport vehicle is transported to the job site; Be delivered to movable type in bulk silo 1 in bulk with pump, then according to the preliminary proportioning of regulating dry powder and water of construction custom, to satisfy needs to mortar slip application property.Its mode of production is automatically accomplished by integrated manipulator.
The operation principle of fully automatic mode is following: the mixing water that draws according to debugging and the proportioning of dry mortar, in conjunction with the efficient of conveyor screw 2 and water pump 4, set the running time of conveyor screw 2 and water pump 4, and according to the characteristic requirements set stirring technique of mortar.Concrete parameter and technology are following:
Dry mortar: mixing water=83:17 (weight ratio)
Calculate spiral running time according to consumption: 60 seconds; The water pump operation time: 20 seconds
Stirring technique: after process units starts, at first add 90% mixing water, 18 seconds running times by water pump 4; Stop to add water, 40 rev/mins of stirring at low speed of mixer then, conveyor screw 2 starts and begins to add dry mortar simultaneously; Start water pump 4 after the dry mortar interpolation finishes immediately and add the mixing water of residue 10%, keep rotating speed to stir simultaneously 30 seconds, change 80 rev/mins then over to and stirred 60 seconds; Reduce rotating speed to 30 rev/min maintenance 30 seconds again, get final product discharging.Whole production technology only needs setup parameter and stirring technique in advance, and full-automatic completion is reinforced stirs and discharging.If because the deviation that the dry mortar quality uniformity is inconsistent or metering occurs is bigger, the slip that causes stirring out is thick partially or rare partially, can use manual operation suitably to add water or dry mortar compensates, and has avoided not conforming to that slip can't use and the phenomenon of wasting.After process units is finished using, adopt the water pump fast mode, preassembled spout has pressure washing to mixer in the use mixer, can manually boot stirring shaft simultaneously and be beneficial to clean.
Enforcement proportioning, parameter and the technology of above-mentioned introduction is a kind of when specifically constructing, can formulate stirring technique and parameter according to material behavior during practical application, to obtain adapting to the good mixing effect of material.
The process units of a kind of portable premixing mortar of the utility model uses wide; Can be used for preparing the common masonry mortar of various strength grades, common motar, common waterproof mortar, common ground mortar; Also can be used for preparing the building by laying bricks or stones and motar of inorganic heat insulation mortar, the supporting special use of light wall brick of different purposes, really realized a tractor serves several purposes.
The utility model is simple in structure, be easy to make, control easily, cost economic, easy for installation, quick construction, safe and reliable, easy for installation, floor space is the place fixedly; Adopt electric power as the energy; Pollution-free, zero-emission meets the scientific development direction of energy-saving low-carbon.
The thick rare unequal problem of material that the utility model has avoided that traditional helical stir brings is incorrect such as water, mixing time is short, rotating speed is low etc. causes, the cleaning device that carries cleans very conveniently, and moisture can not influence the dry mortar in the silo.
The above is merely the embodiment of the utility model; Be not thus the restriction the utility model claim; Every equivalent structure or equivalent flow process conversion that utilizes the utility model specification and accompanying drawing content to be done; Or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the utility model.

Claims (6)

1. the process units of a portable premixing mortar is characterized in that, comprising:
Portable silo in bulk;
Conveyor screw, described conveyor screw is arranged on the bottom of portable silo in bulk, and is connected through flexible joint part with an end entrance of mixer;
Agitator, said agitator one end entrance is connected through flexible joint part with conveyor screw, and closing cap is equipped with in other end porch;
Water pump, described water pump are directly installed on the bottom of the closing cap of said agitator other end porch;
Integrated manipulator, the work of described integrated manipulator control conveyor screw, agitator and water pump.
2. the process units of portable premixing mortar according to claim 1 is characterized in that, described conveyor screw is common dry powder conveyor screw or metering screw.
3. the process units of portable premixing mortar according to claim 1 is characterized in that, described flexible joint part is rubber or canvas.
4. the process units of portable premixing mortar according to claim 1 is characterized in that, described water pump is made up of microprocessor pump drive, conveying water pipe and terminal annular flusher.
5. the process units of portable premixing mortar according to claim 1 is characterized in that, described agitator is planetary pressure agitator.
6. the process units of portable premixing mortar according to claim 1 is characterized in that, described closing cap is provided with observation panel, exhaust apparatus and safety device.
CN 201220109912 2012-03-22 2012-03-22 Movable premixed dry-mixed mortar production device Active CN202498640U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220109912 CN202498640U (en) 2012-03-22 2012-03-22 Movable premixed dry-mixed mortar production device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220109912 CN202498640U (en) 2012-03-22 2012-03-22 Movable premixed dry-mixed mortar production device

Publications (1)

Publication Number Publication Date
CN202498640U true CN202498640U (en) 2012-10-24

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Application Number Title Priority Date Filing Date
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Country Status (1)

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CN (1) CN202498640U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102848466A (en) * 2012-03-22 2013-01-02 江苏尼高科技有限公司 Movable pre-stirred dry-mixed mortar production device
CN103895106A (en) * 2014-04-28 2014-07-02 常州艾布纳机械有限公司 Movable mortar production equipment
CN109129919A (en) * 2018-09-12 2019-01-04 刘道灵 A kind of intelligence manufacture device for construction material

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102848466A (en) * 2012-03-22 2013-01-02 江苏尼高科技有限公司 Movable pre-stirred dry-mixed mortar production device
CN103895106A (en) * 2014-04-28 2014-07-02 常州艾布纳机械有限公司 Movable mortar production equipment
CN103895106B (en) * 2014-04-28 2016-02-17 常州艾布纳机械有限公司 Packaged type mortar production device
CN109129919A (en) * 2018-09-12 2019-01-04 刘道灵 A kind of intelligence manufacture device for construction material

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