CN201219239Y - A starting power supply with low power input and high power output - Google Patents

A starting power supply with low power input and high power output Download PDF

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Publication number
CN201219239Y
CN201219239Y CNU2008200383672U CN200820038367U CN201219239Y CN 201219239 Y CN201219239 Y CN 201219239Y CN U2008200383672 U CNU2008200383672 U CN U2008200383672U CN 200820038367 U CN200820038367 U CN 200820038367U CN 201219239 Y CN201219239 Y CN 201219239Y
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circuit
transformer
starting
parallel
full
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CNU2008200383672U
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马兰新
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HEFEI TONGZHI ELECTRICAL CONTROL TECHNOLOGY CO., LTD.
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Tongzhi Science & Technology Developing Co Ltd Hefei City
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B70/00Technologies for an efficient end-user side electric power management and consumption
    • Y02B70/10Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

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Abstract

The utility model discloses a start electrical source with low power input and high power output, which is object to resolve the starting up of field high power starting motor, specifically reliable starting up under low-temperature, and to resolve the defect of the prior vehicle-mounted accumulator starting up. The three-phase alternating current is connected to the input terminal of a full-bridge topology circuit through an AC-DC converter, the output of the full-bridge topology is connected to two taps of the primary coil of a transformer; the two taps of the primary coil of the transformer respectively thrill through a saturated magnetic bead, and then connect in series with an absorbent circuit composed by connecting a RC circuit and a diode in parallel, and then the two tap circuits are in mutual parallel connection; the parallel circuit is then connected in series with a filtering reactance, then connected to the anode of the output energy storage capacitor, and the cathode of the output energy storage capacitor is connected to the intermediate tap of the secondary coil of the transformer. The utility model has advantages of unrestricted starting number, large charge and discharge current, short charge and discharge time, low starting up temperature and maintenance free.

Description

一种小功率输入大功率输出起动电源 A starting power supply with low power input and high power output

技术领域 technical field

本实用新型涉及逆变电源领域,具体的说是一种小功率输入大功率输出起动电源。The utility model relates to the field of inverter power supplies, in particular to a starting power supply with small power input and high power output.

背景技术 Background technique

由于在野外没有市电,移动式发电机输出功率受到限制,而起动电机的峰值功率有的要达到90KW才能起动。传统方法是用车载蓄电池起动,在常温下是可以起动,但起动几次以后电池电量就耗尽需要给蓄电池补充电量,且蓄电池充电时间长;由于国内蓄电池技术水平的限制,在低温情况下车载蓄电池性能严重下降就不能满足起动了,在这种情况下有了小功率输入大功率输出起动电源的设计。Because there is no commercial power in the field, the output power of the mobile generator is limited, and the peak power of the starter motor has to reach 90KW to start. The traditional method is to start with the on-board battery. It can be started at normal temperature, but the battery will be exhausted after several starts, and the battery needs to be replenished, and the charging time of the battery is long; If the performance of the storage battery is severely degraded, it cannot be used for starting. In this case, there is a design of starting power supply with low power input and high power output.

实用新型内容Utility model content

本实用新型的目的是提供一种小功率输入大功率输出起动电源,目的主要是解决野外大功率起动电机的起动,特别是低温下的可靠起动,解决目前车载蓄电池起动的缺点。The purpose of this utility model is to provide a starting power supply with small power input and high power output, the main purpose is to solve the starting of high-power starter motors in the field, especially the reliable starting at low temperature, and solve the shortcomings of the current vehicle battery starting.

本实用新型的技术方案如下:The technical scheme of the utility model is as follows:

一种小功率输入大功率输出起动电源,其特征在于三相交流电通过交流-直流转换器后,输出的直流电路两端并联有电阻和电容组成的滤波、储能电路,然后连接到由4个IGBT模块Q1、Q2、Q3、Q4组成的全桥拓扑电路的输入端,每个IGBT管的G极和E极连接到控制驱动电路,由控制驱动电路控制每个IGBT的开关,全桥拓扑电路桥臂上并联有谐振电容;变压器的初级线圈的一个抽头通过由电流互感器、隔直电容、饱和电感组成的保护电路连接到全桥拓扑电路的IGBT模块Q3的E极与IGBT模块Q4的C极之间,变压器的初级线圈的另一个抽头连接到全桥拓扑电路的IGBT模块Q1的E极与IGBT模块Q2的C极之间;变压器的次级线圈的两端抽头分别穿过饱和磁珠后串联一个由RC电路和二极管并联构成的吸收电路后再相互并联;并联后串接一滤波电抗,联接到输出储能电容的正极,输出储能电容的负极连接到变压器的次级线圈的中间抽头上A starting power supply with low power input and high power output, characterized in that after the three-phase AC passes through the AC-DC converter, the two ends of the output DC circuit are connected in parallel with a filter and energy storage circuit composed of resistors and capacitors, and then connected to four The input end of the full-bridge topology circuit composed of IGBT modules Q1, Q2, Q3, and Q4. The G pole and E pole of each IGBT tube are connected to the control drive circuit, and the control drive circuit controls the switch of each IGBT. The full-bridge topology circuit A resonant capacitor is connected in parallel on the bridge arm; a tap of the primary coil of the transformer is connected to the E pole of the IGBT module Q3 of the full-bridge topology circuit and the C pole of the IGBT module Q4 through a protection circuit composed of a current transformer, a DC blocking capacitor, and a saturated inductance. Between poles, the other tap of the primary coil of the transformer is connected between the E pole of the IGBT module Q1 and the C pole of the IGBT module Q2 of the full bridge topology circuit; the taps at both ends of the secondary coil of the transformer pass through the saturated magnetic beads respectively After connecting in series, an absorption circuit composed of RC circuit and diode in parallel is connected in parallel with each other; after parallel connection, a filter reactance is connected in series, connected to the positive pole of the output energy storage capacitor, and the negative pole of the output energy storage capacitor is connected to the middle of the secondary coil of the transformer on tap

本实用新型工作原理如下:The working principle of the utility model is as follows:

三相380V交流电经过整流、滤波产生532V直流电压,此直流电压再经过IGBT模块和高频变压器逆变成高频交流电压,然后,经过次级整流、滤波产生48V/24V直流电压。Three-phase 380V AC is rectified and filtered to generate 532V DC voltage, which is then converted into high-frequency AC voltage through IGBT module and high-frequency transformer, and then 48V/24V DC voltage is generated through secondary rectification and filtering.

本实用新型的技术特点如下:The technical characteristics of the utility model are as follows:

选用超级法拉电容器并联作为输出储能电容,超级法拉电容能够在-50℃下工作这时的容量还能达到额定容量的80%。The super farad capacitor is selected in parallel as the output energy storage capacitor, and the super farad capacitor can work at -50°C, and the capacity at this time can still reach 80% of the rated capacity.

传统的双极性控制方式(即工作在硬开关状态),由于开关管要承受很高的尖峰电流和电压,开关损耗和安全工作区要求很大,所以这种方法不适用于大功率应用场合。所以本实用新型采用先进的有限双极性控制ZVS-ZCS全桥拓扑电路。这种控制方法可使一对IGBT模块实现无损耗关断即工作在ZCS状态,另一对IGBT模块实现无损耗开通即工作在ZVS状态从而大大降低了开关损耗,有效地解决了大功率逆变电源中的关键性问题。The traditional bipolar control method (that is, working in the hard switching state), because the switch tube has to withstand high peak current and voltage, the switching loss and the safe operating area are very demanding, so this method is not suitable for high-power applications. . Therefore, the utility model adopts an advanced limited bipolar control ZVS-ZCS full-bridge topology circuit. This control method can make one pair of IGBT modules work in the ZCS state without loss, and the other pair of IGBT modules can work in the ZVS state without loss, which greatly reduces the switching loss and effectively solves the problem of high-power inverter. Critical issues in power supplies.

本实用新型的优点有:The utility model has the advantages of:

1、起动次数不受限制。输出储能电容充放电电流大时间短,不象电池电量用完后受充电时间限制。1. The number of starts is not limited. The charging and discharging current of the output energy storage capacitor is large and the time is short, unlike the battery that is limited by the charging time after the power is used up.

2、起动温度低,电容的低温特性好受温度影响小,而电池在低温时容量降低很多只有正常温度时容量的10%左右。2. The starting temperature is low, the low temperature characteristics of the capacitor are less affected by the temperature, and the capacity of the battery at low temperature decreases a lot, only about 10% of the capacity at normal temperature.

3、不需维护,电容充电开机后短时间内即可充满,无需象蓄电池进行充电维护。3. No maintenance is required. Capacitor charging can be fully charged within a short time after starting up, and there is no need for charging and maintenance like batteries.

附图说明 Description of drawings

图1为本实用新型的电路原理图。Fig. 1 is the circuit schematic diagram of the utility model.

具体实施方式 Detailed ways

参见图1。See Figure 1.

一种小功率输入大功率输出起动电源,三相交流电通过交流-直流转换器后,输出的直流电两端并联有电阻和电容组成的滤波、储能电路,然后连接到由4个IGBT模块Q1、Q2、Q3、Q4组成的全桥拓扑电路的输入端,每个IGBT管的G极和E极连接到控制驱动电路,由控制驱动电路控制每个IGBT的开关,全桥拓扑电路桥臂上并联有谐振电容;变压器的初级线圈的一个抽头通过由电流互感器、隔直电容、饱和电感组成的保护电路连接到全桥拓扑电路的IGBT模块Q3的E极与IGBT模块Q4的Q极之间,变压器的初级线圈的另一个抽头连接到全桥拓扑电路的IGBT模块Q1的E极与IGBT模块Q2的Q极之间;变压器的次级线圈的两端抽头分别穿过饱和磁珠后串联一个由RC电路和二极管并联构成的吸收电路后再相互并联;并联后串接一滤波电抗,联接到输出储能电容的正极,输出储能电容的负极连接到变压器的次级线圈的中间抽头上。A low-power input and high-power output starting power supply. After the three-phase AC passes through the AC-DC converter, the output DC is connected in parallel with a filter and energy storage circuit composed of resistors and capacitors, and then connected to four IGBT modules Q1, The input end of the full-bridge topology circuit composed of Q2, Q3, and Q4, the G pole and E pole of each IGBT tube are connected to the control drive circuit, and the control drive circuit controls the switch of each IGBT, and the bridge arms of the full-bridge topology circuit are connected in parallel There is a resonant capacitor; a tap of the primary coil of the transformer is connected between the E pole of the IGBT module Q3 and the Q pole of the IGBT module Q4 of the full bridge topology circuit through a protection circuit composed of a current transformer, a DC blocking capacitor, and a saturated inductance. The other tap of the primary coil of the transformer is connected between the E pole of the IGBT module Q1 and the Q pole of the IGBT module Q2 of the full-bridge topology circuit; the taps at both ends of the secondary coil of the transformer pass through the saturated magnetic beads respectively and are connected in series by a The absorption circuit composed of RC circuit and diode connected in parallel is then connected in parallel with each other; after the parallel connection, a filter reactance is connected in series, connected to the positive pole of the output energy storage capacitor, and the negative pole of the output energy storage capacitor is connected to the middle tap of the secondary coil of the transformer.

Claims (1)

1. a small-power is imported high-power output startup power supply, after it is characterized in that three-phase alternating current passes through AC-DC converter, the DC circuit two ends of output are parallel with filtering, the accumulator of resistance and electric capacity composition, be connected to the input of the full-bridge topological circuit of forming by 4 IGBT module Q1, Q2, Q3, Q4 then, the G utmost point and the E utmost point of each IGBT pipe are connected to control Driver Circuit, control the switch of each IGBT by control Driver Circuit, be parallel with resonant capacitance on the full-bridge topological circuit brachium pontis; A tap of the primary coil of transformer is connected to by the protective circuit of being made up of current transformer, capacitance, pulsactor between the C utmost point of the E utmost point of IGBT module Q3 of full-bridge topological circuit and IGBT module Q4, and another tap of the primary coil of transformer is connected between the C utmost point of the E utmost point of IGBT module Q1 of full-bridge topological circuit and IGBT module Q2; The two ends tap of the secondary coil of transformer is passed behind the absorption circuit that one of series connection behind the saturated magnetic bead is made of RC circuit and diode parallel connection parallel with one another more respectively; Back in parallel serial connection one filter reactance is connected to the positive pole of output storage capacitor, and the negative pole of output storage capacitor is connected on the centre tap of secondary coil of transformer.
CNU2008200383672U 2008-06-18 2008-06-18 A starting power supply with low power input and high power output Expired - Fee Related CN201219239Y (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103117648A (en) * 2013-03-06 2013-05-22 南安市柳城高捷图文设计工作室 Double-channel high-frequency power supply absorbing network
CN104242663A (en) * 2014-09-18 2014-12-24 苏州迅镭激光科技有限公司 Boosting laser welding power supply system
CN104578257A (en) * 2014-12-19 2015-04-29 合肥创源车辆控制技术有限公司 High-voltage and high-power power supply
WO2016142217A1 (en) * 2015-03-09 2016-09-15 Fronius International Gmbh Circuit assembly having a transformer with centre tapping and measuring of the output voltage
CN106067690A (en) * 2016-07-08 2016-11-02 苏州启威电子有限公司 A car USB charger
CN107431437A (en) * 2015-03-09 2017-12-01 弗罗纽斯国际有限公司 With the controlled resonant converter with centre tapped transformer
CN107627009A (en) * 2016-07-18 2018-01-26 上海沪工焊接集团股份有限公司 Welding machine arc stabilizer
CN107979286A (en) * 2016-10-25 2018-05-01 英飞凌科技奥地利有限公司 isolated DC-DC converter and its control method
US10439500B2 (en) 2017-02-01 2019-10-08 Infineon Technologies Austria Ag Control of isolated power converters during transient load conditions
CN111199822A (en) * 2020-03-06 2020-05-26 珠海澳米嘉电子有限公司 Full-bridge topology based on single-cycle control and control scheme transformer

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103117648A (en) * 2013-03-06 2013-05-22 南安市柳城高捷图文设计工作室 Double-channel high-frequency power supply absorbing network
CN104242663A (en) * 2014-09-18 2014-12-24 苏州迅镭激光科技有限公司 Boosting laser welding power supply system
CN104578257A (en) * 2014-12-19 2015-04-29 合肥创源车辆控制技术有限公司 High-voltage and high-power power supply
WO2016142217A1 (en) * 2015-03-09 2016-09-15 Fronius International Gmbh Circuit assembly having a transformer with centre tapping and measuring of the output voltage
CN107431436A (en) * 2015-03-09 2017-12-01 弗罗纽斯国际有限公司 Measured with the circuit configuration with tapped transformer and output voltage
CN107431437A (en) * 2015-03-09 2017-12-01 弗罗纽斯国际有限公司 With the controlled resonant converter with centre tapped transformer
US10379142B2 (en) 2015-03-09 2019-08-13 Fronius International Gmbh Circuit assembly having a transformer with centre tapping and measuring of the output voltage
CN107431437B (en) * 2015-03-09 2020-07-07 弗罗纽斯国际有限公司 Resonant converter with center tapped transformer
CN106067690A (en) * 2016-07-08 2016-11-02 苏州启威电子有限公司 A car USB charger
CN107627009B (en) * 2016-07-18 2020-06-30 上海沪工焊接集团股份有限公司 Arc stabilizer of welder
CN107627009A (en) * 2016-07-18 2018-01-26 上海沪工焊接集团股份有限公司 Welding machine arc stabilizer
CN107979286A (en) * 2016-10-25 2018-05-01 英飞凌科技奥地利有限公司 isolated DC-DC converter and its control method
CN107979286B (en) * 2016-10-25 2020-04-24 英飞凌科技奥地利有限公司 Isolated DC-DC converter and control method thereof
US10554138B2 (en) 2016-10-25 2020-02-04 Infineon Technologies Austria Ag Flux limited fast transient response in isolated DC-DC converters
US10439500B2 (en) 2017-02-01 2019-10-08 Infineon Technologies Austria Ag Control of isolated power converters during transient load conditions
CN111199822A (en) * 2020-03-06 2020-05-26 珠海澳米嘉电子有限公司 Full-bridge topology based on single-cycle control and control scheme transformer

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