CN201212848Y - Full automatic leakage detection machine for opening closed metal barrel - Google Patents

Full automatic leakage detection machine for opening closed metal barrel Download PDF

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Publication number
CN201212848Y
CN201212848Y CNU2008201181447U CN200820118144U CN201212848Y CN 201212848 Y CN201212848 Y CN 201212848Y CN U2008201181447 U CNU2008201181447 U CN U2008201181447U CN 200820118144 U CN200820118144 U CN 200820118144U CN 201212848 Y CN201212848 Y CN 201212848Y
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China
Prior art keywords
leak detection
automatic
carrying roller
metal bucket
frame
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Expired - Fee Related
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CNU2008201181447U
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Chinese (zh)
Inventor
谭德庆
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Individual
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Individual
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Priority to CNU2008201181447U priority Critical patent/CN201212848Y/en
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Publication of CN201212848Y publication Critical patent/CN201212848Y/en
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Expired - Fee Related legal-status Critical Current

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Abstract

Iron drum in-out self-centering supporting roller mechanisms are symmetrically arranged at two sides of a stander, an automatic elevating leak detection pond is arranged below the iron drum in-out self-centering supporting roller mechanisms, and a leak detection pond elevating mechanism is connected below the leak detection pond; an automatic slewing mechanism and automatic clamping mechanisms are all positioned above the iron drum in-out self-centering supporting roller mechanisms and symmetrically arranged at two sides of the stander; an automatic gas-charging mechanism is positioned between the automatic clamping mechanisms and is connected with an automatic gas nipple, and the automatic gas nipple, a gas transmitting pipe, an electrical and pneumatic control valve box and a gas supply are connected in sequence; and a drum feeding mechanism and a leak detection liquid reflowing mechanism are pivotally arranged on the stander. The utility model has the advantages that the whole leak detection processes are all mechanized, the automation degree is high, not only the production efficiency is improved, but also the labor intensity of the working personnel is reduced; the leak detecting liquid reflowing mechanism is added in the device, which can continuously recycle the lead detection liquid, thereby the production cost is saved.

Description

The full-automatic leak tester of the metal bucket of remaining silent
Technical field
The utility model relates to a kind of metal bucket renovation plant equipment, particularly a kind of machinery of the metal bucket leak detection of remaining silent.
Background technology
In recent years, because starting material appreciate and country advocates the new concept of creating conservation-minded society, and the development of chemical industry, petroleum industry, old metal bucket is processed renovation, making it can be for repeated use, and this demand constantly increases.
But existing metal bucket renovation is because shortage equipment causes production scale little, and the renovation bucket is of poor quality, and the client who is used to pack new goods is reluctant to use, and the renovation bucket is used for the packing or the material cycling of rough goods such as products such as calcium carbide, pitch more.
Therefore, be badly in need of the automaticity height on the market, the old bucket renovation machinery that performance is good.
In the metal bucket refurbishment process, check whether ladle body is leaky to it, so that it is repaired; If this work adopts manual type to carry out, can expend time in, increase labour intensity.
Summary of the invention
The utility model provides a kind of metal bucket of remaining silent full-automatic leak tester, and purpose is to solve the prior art problem, and a kind of automaticity height is provided, and can carry out whether leaky leak tester of self-verifying to metal bucket.
The technical scheme that the utility model is dealt with problems and adopted:
The full-automatic leak tester of the metal bucket of remaining silent has frame, it is characterized in that:
Symmetria bilateralis is provided with metal bucket turnover self-centering carrying roller mechanism before and after the frame, is provided with automatic lifting leak detection pond between metal bucket turnover self-centering carrying roller mechanism; Automatically slew gear and automatic clamping mechanism all are positioned at metal bucket turnover self-centering carrying roller mechanism top, and it is symmetrical to be located at the frame left and right sides; Also be provided with automatic inflatable structure on the frame;
Metal bucket turnover self-centering carrying roller mechanism is: comprise that the top is pivoted with the inverted L shape support of carrying roller, inverted L shape support end is hinged on the frame, the inverted L shape mid-stent is pivoted with roll shaft, roll shaft is taken near the self-centering carrying roller, the self-centering carrying roller is taken and is fixedly arranged on leak detection pond sidewall, the first half that the self-centering carrying roller is taken is a vertical plane, and the latter half is intilted inclined-plane;
Automatically slew gear is: comprise motor, the output shaft top of motor is fixed with platen;
Automatic clamping mechanism is: comprise an expansion link, the expansion link end is provided with platen;
The automatic aerator structure is automatic valve, gas piping, electricity, and gas control valve case, source of the gas are linked in sequence;
Described leak detection pond self-centering carrying roller is taken wide at the top and narrow at the bottom.
Be pivoted with on the described frame and feed bucket mechanism, described hello a bucket mechanism is an arc pendulum rod that is pivoted on the frame, and the pivot of arc pendulum rod is connected with motor.
Described leak detection pond connects down leak detection pond elevating mechanism, and described leak detection pond elevating mechanism is made of cylinder and the lifting shaft that is connected on the cylinder.
Also be provided with leak detection liquid backflow mechanism on the described frame, described leak detection liquid backflow mechanism comprises the leak detection liquid pool, recirculatory pipe passes leak detection bottom surface, pond and extends in the leak detection liquid pool, the leak detection liquid pump is located at leak detection liquid pool top, the recirculatory pipe that is connected in the leak detection liquid pump extends to the frame top, and its mouth of pipe place is connected with spray inspection shower nozzle.
This leak detection liquid backflow mechanism can constantly recycle leak detection liquid, has saved production cost.
Be provided with filter screen in the described leak detection liquid pool.
This filter screen can stop the foreign material that come off from old bucket in the leak detection liquid, prevents that it from entering in the leak detection liquid pump, causes damage to the leak detection liquid pump.
Described platen is blank platen.
The purpose that adopts the hollow out platen is to prevent that platen from covering the leak of metal bucket and it can not be checked out.
The beneficial effects of the utility model: whole leak detection process is mechanization, and the automaticity height has not only improved production efficiency, has reduced staff's working strength simultaneously; In equipment, add leak detection liquid reflux, leak detection liquid constantly can be recycled, saved production cost.
Description of drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is that the A of Fig. 1 is to one of structural representation;
Fig. 3 is that the A of Fig. 1 is to two of structural representation.
Embodiment
The utility model is described in further detail below in conjunction with the drawings and specific embodiments.
As Fig. 1, Fig. 2, shown in Figure 3, frame 100 front and back symmetria bilateralis are provided with metal bucket turnover self-centering carrying roller mechanism 1, between metal bucket turnover self-centering carrying roller mechanism 1, be provided with automatic lifting leak detection pond 2, the top, two side in automatic lifting leak detection pond 2 all is installed with the self-centering carrying roller and takes 21, it is vertical plane that the self-centering carrying roller is taken the first half of 21, and the latter half is intilted inclined-plane; Automatically slew gear 3 and automatic clamping mechanism 4 all are positioned at metal bucket turnover self-centering carrying roller mechanism 1 top, and it is symmetrical to be located at frame 100 left and right sides; Also be provided with automatic inflatable structure 5 on the frame 100.
Automatic aerator structure 5 is automatic valve 6, gas piping 7, electricity, and gas control valve case 17, source of the gas are linked in sequence.
Metal bucket turnover self-centering carrying roller mechanism 1 is: comprise that the top is pivoted with the inverted L shape support 11 of carrying roller 12, inverted L shape support 11 ends are hinged on the frame 100, inverted L shape support 11 middle parts are pivoted with roll shaft 13, roll shaft 13 takes 21 near the self-centering carrying roller, and the self-centering carrying roller is taken 21 and is fixedly arranged on automatic lifting leak detection pond 2 sidewalls;
Automatically slew gear 3 is: comprise motor 31, output shaft 32 tops of motor 31 are fixed with platen 33, and platen 33 is blank platens.
Automatic clamping mechanism 4 is: comprise 41, one expansion links 42 of motor, expansion link 42 ends are provided with platen 43, and platen 43 is blank platens.
Be pivoted with on the described frame 100 and feed bucket mechanism 8, the described arc pendulum rod 81 of bucket mechanism 8 of feeding for being pivoted on the frame 100, the pivot of arc pendulum rod 81 is connected with motor 82.
Described automatic lifting leak detection pond connects leak detection pond elevating mechanism 9 for 2 times, and described leak detection pond elevating mechanism 9 is made of cylinder 91 and the lifting shaft 92 that is connected on the cylinder 91.
Also be provided with leak detection liquid backflow mechanism 10 on the described frame, described leak detection liquid backflow mechanism 10 comprises leak detection liquid pool 102, recirculatory pipe 101 passes leak detection 2 bottom surfaces, pond and extends in the leak detection liquid pool 102, leak detection liquid pump 103 is located at leak detection liquid pool 102 tops, the recirculatory pipe 104 that is connected in leak detection liquid pump 103 extends to frame 100 tops, and its 104 mouthfuls of places of pipe are connected with spray inspection shower nozzle 105.Be provided with filter screen 15 in the described leak detection liquid pool 102.
As shown in Figure 1 and Figure 2, during equipment operation, the motor 82 of feeding in the bucket mechanism 8 drives arc pendulum rod 81, metal bucket 16 is placed on the holder Kun 12 of self-centering holder Kun mechanism 1, and roll shaft 13 is resisted against the self-centering carrying roller that is fixedly arranged on leak detection pond 2 sidewalls and takes on 21; Expansion link 42 in the automatic clamping mechanism 4 is driven by motor 41 and stretches out, be clipped between platen 33 and the platen 43 metal bucket 16 and clamping, platen 33 and platen 43 all are blank platens, and the purpose that adopts blank platen is to prevent that platen from covering the leak of metal bucket lid and metal bucket bottom surface portions and it can not be checked out; Source of the gas passes through electricity, gas control valve case 17 successively, gas piping 7, and automatic valve 6, automatic aerator structure 5 enters in the metal bucket 16, and metal bucket 16 is inflated.
After the inflation, as Fig. 1, shown in Figure 3, the cylinder 91 in the leak detection pond elevating mechanism 9 starts, and lifting shaft 92 rises, and rises in leak detection pond 2 thereupon; Because the sidewall in leak detection pond 2 is installed with the self-centering carrying roller and takes 21, and the self-centering carrying roller to take the first half of 21 be vertical plane, the latter half is intilted inclined-plane, therefore in 2 uphill process of leak detection pond, when rising to certain position, near and set up and take 21 roll shaft 13 at the self-centering carrying roller and take the hypotenuse of the latter half of 21 along the self-centering carrying roller and roll gently, cause roll shaft 13 to move inward, and drive support 11 slopes inwardly, make holder Kun 12 leave metal bucket 16, purpose is that metal bucket 16 can not produce friction with holder Kun 12 when the leak detection rotation, hinders the normal rotation of metal bucket 16.Leak detection pond 2 stops to rise after rising to desired location, and metal bucket 16 parts immerse in the leak detection liquid, and the shower nozzle 105 of spray inspection simultaneously also sprays leak detection liquid; Output shaft 32 and expansion link 42 are rotated by the driving of motor 31, motor 41 respectively, drive the metal bucket 16 that is clamped at wherein and are rotated; Leak detection liquid by 105 ejections of spray inspection shower nozzle, fall into leak detection pond 2, when the leak detection liquid level in the leak detection pond 2 did not have the mouth of pipe of recirculatory pipe 101, unnecessary leak detection liquid flows in the leak detection liquid pool 102 by recirculatory pipe 101, after filter screen 15 filters, the tested leakage pump 103 of leak detection liquid is extracted out, is back to 105 ejections of spray inspection shower nozzle, so circulation once more through recirculatory pipe 104.
If metal bucket 16 after the inflation is leaky, and then leak is in when touching leak detection liquid and can produces bubble, and the staff carries out mark with it, so that metal bucket is repaired.Adopt the method for spray that metal bucket is hunted leak, the place that metal bucket can be difficult for being checked through is checked out, as the metal bucket bottom surface.The self-centering carrying roller that is fixedly arranged on leak detection 2 both sides, pond is taken 21 and is had hypotenuse, and purpose is to make sloping inwardly that support 11 can be mild.
In leak detection liquid pool 102, be provided with filter screen 15, the foreign material that come off from old bucket in the leak detection liquid can be stopped, prevent that it from entering in the leak detection liquid pump 103, causes damage to leak detection liquid pump 103; In equipment, add leak detection liquid reflux 10, leak detection liquid constantly can be recycled, saved production cost, when leak detection quantity not sufficient at night, can directly it be joined in the leak detection liquid pool 102 and replenish.
The both sides, 100 front and back of frame described in this embodiment or the left and right sides, each mechanism position for convenience of description only, no any other implication.Expansion link 42 in the automatic clamping mechanism 4 also can adopt oil cylinder or cylinder to drive.

Claims (6)

1. the full-automatic leak tester of metal bucket of remaining silent has frame, it is characterized in that:
Symmetria bilateralis is provided with metal bucket turnover self-centering carrying roller mechanism before and after the frame, is provided with the leak detection pond between metal bucket turnover self-centering carrying roller mechanism; Automatically slew gear and automatic clamping mechanism all are positioned at metal bucket turnover self-centering carrying roller mechanism top, and it is symmetrical to be located at the frame left and right sides; Also be provided with automatic inflatable structure on the frame;
Metal bucket turnover self-centering carrying roller mechanism is: comprise that the top is pivoted with the inverted L shape support of carrying roller, inverted L shape support end is hinged on the frame, the inverted L shape mid-stent is pivoted with roll shaft, roll shaft is taken near the self-centering carrying roller, the self-centering carrying roller is taken and is fixedly arranged on leak detection pond sidewall, the first half that the self-centering carrying roller is taken is a vertical plane, and the latter half is intilted inclined-plane;
Automatically slew gear is: comprise motor, the output shaft top of motor is fixed with platen;
Automatic clamping mechanism is: comprise an expansion link, the expansion link end is provided with platen;
The automatic aerator structure is automatic valve, gas piping, and electricity, gas control valve case, source of the gas is linked in sequence;
The self-centering carrying roller of both sides, described leak detection pond is taken wide at the top and narrow at the bottom.
2. the full-automatic leak tester of the metal bucket of remaining silent as claimed in claim 1 is characterized in that: be pivoted with on the described frame and feed bucket mechanism, described hello a bucket mechanism is an arc pendulum rod that is pivoted on the frame, and the pivot of arc pendulum rod is connected with motor.
3. the full-automatic leak tester of the metal bucket of remaining silent as claimed in claim 1 is characterized in that: described leak detection pond connects down leak detection pond elevating mechanism, and described leak detection pond elevating mechanism is made of cylinder and the lifting shaft that is connected on the cylinder.
4. the full-automatic leak tester of the metal bucket of remaining silent as claimed in claim 1, it is characterized in that: also be provided with leak detection liquid backflow mechanism on the described frame, described leak detection liquid backflow mechanism comprises the leak detection liquid pool, recirculatory pipe passes leak detection bottom surface, pond and extends in the leak detection liquid pool, the leak detection liquid pump is located at leak detection liquid pool top, the recirculatory pipe that is connected in the leak detection liquid pump extends to the frame top, and its mouth of pipe place is connected with spray inspection shower nozzle.
5. the full-automatic leak tester of the metal bucket of remaining silent shown in claim 4 is characterized in that: be provided with filter screen in the described leak detection liquid pool.
6. the full-automatic leak tester of the metal bucket of remaining silent as claimed in claim 1 is characterized in that: described platen is blank platen.
CNU2008201181447U 2008-06-12 2008-06-12 Full automatic leakage detection machine for opening closed metal barrel Expired - Fee Related CN201212848Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008201181447U CN201212848Y (en) 2008-06-12 2008-06-12 Full automatic leakage detection machine for opening closed metal barrel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2008201181447U CN201212848Y (en) 2008-06-12 2008-06-12 Full automatic leakage detection machine for opening closed metal barrel

Publications (1)

Publication Number Publication Date
CN201212848Y true CN201212848Y (en) 2009-03-25

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Application Number Title Priority Date Filing Date
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Country Status (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104198122A (en) * 2014-09-01 2014-12-10 张家港市华机环保新能源科技有限公司 Buffer tank airtight tool
CN104198124A (en) * 2014-09-01 2014-12-10 张家港市华机环保新能源科技有限公司 Gastight frock of vaporizer
CN104568333A (en) * 2015-01-26 2015-04-29 深圳市远望工业自动化设备有限公司 Box ultrasonic leakage testing device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104198122A (en) * 2014-09-01 2014-12-10 张家港市华机环保新能源科技有限公司 Buffer tank airtight tool
CN104198124A (en) * 2014-09-01 2014-12-10 张家港市华机环保新能源科技有限公司 Gastight frock of vaporizer
CN104568333A (en) * 2015-01-26 2015-04-29 深圳市远望工业自动化设备有限公司 Box ultrasonic leakage testing device

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20090325

Termination date: 20150612

EXPY Termination of patent right or utility model