CN201206604Y - A kind of automobile clutch booster assembly - Google Patents
A kind of automobile clutch booster assembly Download PDFInfo
- Publication number
- CN201206604Y CN201206604Y CNU2008200870512U CN200820087051U CN201206604Y CN 201206604 Y CN201206604 Y CN 201206604Y CN U2008200870512 U CNU2008200870512 U CN U2008200870512U CN 200820087051 U CN200820087051 U CN 200820087051U CN 201206604 Y CN201206604 Y CN 201206604Y
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- Prior art keywords
- booster
- push rod
- booster cylinder
- valve body
- automobile clutch
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- Hydraulic Clutches, Magnetic Clutches, Fluid Clutches, And Fluid Joints (AREA)
- Transmission Of Braking Force In Braking Systems (AREA)
Abstract
本实用新型公开了一种汽车离合器助力器总成,包括阀体、助力缸、助力缸活塞和推杆,推杆一端位于助力缸内并连接助力缸活塞,另一端穿接在阀体内,阀体与推杆的连接处设有油封导向装置,油封导向装置包括穿接在推杆上的皮碗和导向套,导向套抵住阀体,皮碗连接限位套,限位套一侧抵住皮碗,另一侧抵住固定在阀体上的孔用弹性挡圈对皮碗和导向套进行限位。本实用新型采用限位套支撑皮碗,代替了传统的限位块和垫片,具有组装简便,降低了产品的成本;另外助力缸活塞总成材料采用塑料制成,与推杆注塑固定而连成一体,使得组装简便,同时也增强了助力缸活塞的耐磨性,也降低了产品的成本。
The utility model discloses an automobile clutch booster assembly, which comprises a valve body, a booster cylinder, a booster cylinder piston and a push rod. There is an oil seal guide device at the connection between the body and the push rod. The oil seal guide device includes a leather cup and a guide sleeve that are connected to the push rod. Hold the cup, and the other side is against the hole fixed on the valve body to limit the cup and the guide sleeve with an elastic circlip. The utility model adopts the limit sleeve to support the leather cup, which replaces the traditional limit block and the spacer, has the advantages of simple assembly and reduces the cost of the product; in addition, the material of the booster cylinder piston assembly is made of plastic, and is fixed with the push rod by injection molding. Being connected into one body makes assembly easy, and at the same time enhances the wear resistance of the piston of the booster cylinder and reduces the cost of the product.
Description
技术领域 technical field
本实用新型涉及一种汽车离合器操纵机构,特别是涉及一种汽车离合器助力器总成。The utility model relates to an automobile clutch control mechanism, in particular to an automobile clutch booster assembly.
背景技术 Background technique
汽车离合器助力器总成设置在液压操纵机构中,与气压制动系统及其它气动设备共用一套压缩空气源。当踩下离合器踏板时,通过气压助力,增加作用于分离叉臂的力,使离合器分离力增大,从而减轻驾驶员踏板力。The automobile clutch booster assembly is set in the hydraulic control mechanism and shares a set of compressed air source with the air brake system and other pneumatic equipment. When the clutch pedal is stepped on, the force acting on the separation fork arm is increased through the air pressure booster, so that the clutch separation force is increased, thereby reducing the pedal force of the driver.
如图4所示为现有离合器助力器总成中油封导向装置的结构示意图,包括皮碗31和导向套32,导向套32抵住阀体1,皮碗31通过限位块11和垫片12抵住孔用弹性挡圈33对皮碗31和导向套32起限位作用;由于是采用限位块11和垫片12支撑着皮碗31,使得离合器助力器总成组装起来不方便。如图2所示为现有离合器助力器总成中助力缸活塞21的连接结构示意图,助力缸活塞21材料采用铝制成,助力缸活塞21需要通过六角螺母13、弹簧垫圈14和O形密封圈15来连接推杆3,组装起来也比较麻烦,铝的抗耐磨性能差,助力缸活塞易损坏,同时性能相对不稳定,产品的成本也比较高。As shown in Figure 4, it is a structural schematic diagram of the oil seal guide device in the existing clutch booster assembly, including a
实用新型内容Utility model content
本实用新型所要解决的技术问题在于提供一种汽车离合器助力器总成,可以有效解决现有离合器助力器总成由于需要采用限位块和垫片支撑着皮碗,使得离合器助力器总成组装起来不方便的问题。The technical problem to be solved by the utility model is to provide an automobile clutch booster assembly, which can effectively solve the problem that the existing clutch booster assembly needs to use limit blocks and gaskets to support the cup, so that the clutch booster assembly can be assembled inconvenient problem.
为了解决上述技术问题,本实用新型采用如下技术方案:一种汽车离合器助力器总成,包括阀体、助力缸、助力缸活塞和推杆,推杆一端位于助力缸内并连接助力缸活塞,另一端穿接在阀体内,阀体与推杆的连接处设有油封导向装置,其特征在于:油封导向装置包括穿接在推杆上的皮碗和导向套,导向套抵住阀体,皮碗连接限位套,限位套一侧抵住皮碗,另一侧抵住固定在阀体上的孔用弹性挡圈对皮碗和导向套进行限位。In order to solve the above-mentioned technical problems, the utility model adopts the following technical scheme: an automobile clutch booster assembly, including a valve body, a booster cylinder, a booster cylinder piston and a push rod, one end of the push rod is located in the booster cylinder and connected to the booster cylinder piston, The other end is connected to the valve body, and the connection between the valve body and the push rod is provided with an oil seal guide device, which is characterized in that: the oil seal guide device includes a leather cup and a guide sleeve connected to the push rod, and the guide sleeve is against the valve body. The leather cup is connected with the spacer sleeve, and one side of the spacer sleeve is against the leather cup, and the other side is against the hole fixed on the valve body to limit the leather cup and the guide sleeve with a circlip.
进一步的,限位套为圆筒状,结构简单。Further, the spacer sleeve is cylindrical and has a simple structure.
更进一步的,限位套在孔用弹性挡圈一侧设有向外延伸的挡边,挡边抵住孔用弹性挡圈,设置挡边可以使限位套工作更可靠。Furthermore, the limit sleeve is provided with a rib extending outward on one side of the elastic circlip for the hole, and the rib is against the elastic circlip for the hole. The setting of the rib can make the work of the limit sleeve more reliable.
更进一步的,限位套侧壁上设有可供油液通过的通孔,保证油液的流动,增加制动可靠性。Further, the side wall of the limit sleeve is provided with a through hole through which the oil can pass, so as to ensure the flow of the oil and increase the reliability of the brake.
进一步的,导向套与阀体之间设有双口皮圈,对油液起到密封作用。Further, a double-port apron is provided between the guide sleeve and the valve body to seal the oil.
进一步的,助力缸活塞采用塑料制成,推杆固定穿接在助力缸活塞内,推杆和助力缸活塞连为一体。Further, the piston of the booster cylinder is made of plastic, the push rod is fixedly connected in the piston of the booster cylinder, and the push rod and the piston of the booster cylinder are connected as a whole.
进一步的,助力缸活塞与助力缸之间设有皮碗,对压缩空气起密封作用。Further, a cup is provided between the booster cylinder piston and the booster cylinder to seal the compressed air.
进一步的,助力缸活塞与阀体之间设有回位弹簧,助力缸活塞在产生位移后可通过回位弹簧回复到初始位置。Further, a return spring is provided between the piston of the booster cylinder and the valve body, and the piston of the booster cylinder can return to its original position through the return spring after displacement occurs.
本实用新型由于采用了上述技术方案,与现有离合器助力器总成结构相比,采用限位套支撑皮碗,代替了传统的限位块和垫片,具有组装简便,降低了产品的成本;另外助力缸活塞总成材料采用塑料制成,与推杆注塑固定而连成一体,代替了传统的铝制助力缸活塞和推杆采用六角螺母、弹簧垫圈、O形密封圈的连接方式,使得组装简便,同时也增强了助力缸活塞的耐磨性,提高产品的使用寿命,性能也稳定,也降低了产品的成本。本实用新型适用于各类客车、中重型货车及专用汽车。Compared with the existing clutch booster assembly structure, the utility model adopts the above-mentioned technical scheme, adopts the limit sleeve to support the cup, replaces the traditional limit block and gasket, has the advantages of simple assembly and reduces the cost of the product ;In addition, the piston assembly of the booster cylinder is made of plastic, which is fixed and integrated with the push rod by injection molding, replacing the traditional connection method of the aluminum booster cylinder piston and push rod with hexagonal nuts, spring washers and O-rings. The assembly is simple, and the wear resistance of the booster cylinder piston is also enhanced, the service life of the product is improved, the performance is stable, and the cost of the product is also reduced. The utility model is suitable for various passenger cars, medium and heavy trucks and special-purpose vehicles.
附图说明 Description of drawings
下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:
图1为本实用新型一种汽车离合器助力器总成的结构示意图;Fig. 1 is the structural representation of a kind of automobile clutch booster assembly of the utility model;
图2为现有离合器助力器总成中助力缸活塞连接结构示意图;Fig. 2 is a schematic diagram of the connecting structure of the booster cylinder piston in the existing clutch booster assembly;
图3为本实用新型中助力缸活塞连接结构示意图;Fig. 3 is a schematic diagram of the connecting structure of the booster cylinder piston in the utility model;
图4为现有离合器助力器总成中油封导向装置结构示意图;Fig. 4 is a structural schematic diagram of the oil seal guide device in the existing clutch booster assembly;
图5为本实用新型中油封导向装置结构示意图。Fig. 5 is a structural schematic diagram of the oil seal guide device in the utility model.
具体实施方式 Detailed ways
如图1、图3和图5所示,为本实用新型一种汽车离合器助力器总成,包括阀体1、助力缸2、助力缸活塞21和推杆3,助力缸活塞21与助力缸2之间设有皮碗22,对压缩空气起密封作用,助力缸活塞21与阀体1之间设有回位弹簧23,助力缸活塞21在产生位移后可通过回位弹簧23回复到初始位置,推杆3一端位于助力缸2内并连接助力缸活塞21,推杆3端部上设有开槽,助力缸活塞21采用塑料制成,推杆3和助力缸活塞21注塑固定连成一体,不可拆卸,代替了传统的铝制助力缸活塞和推杆采用六角螺母、弹簧垫圈、O形密封圈的连接方式,使得组装简便,同时也增强了助力缸活塞的耐磨性,提高产品的使用寿命,性能也稳定,也降低了产品的成本。推杆3另一端穿接在阀体1内,阀体1与推杆3的连接处设有油封导向装置,油封导向装置包括穿接在推杆3上的皮碗31和导向套32,限位套36为圆筒状,限位套36在孔用弹性挡圈33一侧设有向外延伸的挡边37,挡边37抵住孔用弹性挡圈33,设置挡边37可以使限位套36工作更可靠,限位套36侧壁上设有可供油液通过的通孔34,增加了制动可靠性,导向套32与阀体1之间设有双口皮圈35,导向套32通过双口皮圈35抵住阀体1,皮碗31连接限位套36,限位套36一侧抵住皮碗31,另一侧抵住固定在阀体1上的孔用弹性挡圈33对皮碗31和导向套32进行限位,代替了传统的限位块和垫片,具有组装简便,降低了产品的成本。As shown in Fig. 1, Fig. 3 and Fig. 5, it is a kind of automobile clutch booster assembly of the present utility model, comprises valve body 1,
本实用新型工作过程如下:The utility model work process is as follows:
当踩下离合器踏板时,制动总泵缸体内建立油压,并将油液压送到助力器的进油口4。其中一部分油液推动工作油缸活塞5向右移,使推杆叉总成6与离合器分离叉臂联接,驱动离合器分离叉轴进行制动;另外一部分油液通过油道7推动继动活塞总成8右移,从而打开阀门9,使压缩空气进入到助力缸2内,推动助力缸活塞21右移,助力缸活塞21通过推杆3带动工作油缸活塞5、推杆叉总成6一起右移,从而使离合器分离的力增加,大大减轻了离合器的踏板力,起到助力作用。When the clutch pedal is stepped on, the oil pressure is established in the cylinder of the brake master cylinder, and the oil pressure is sent to the
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200870512U CN201206604Y (en) | 2008-05-09 | 2008-05-09 | A kind of automobile clutch booster assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200870512U CN201206604Y (en) | 2008-05-09 | 2008-05-09 | A kind of automobile clutch booster assembly |
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| Publication Number | Publication Date |
|---|---|
| CN201206604Y true CN201206604Y (en) | 2009-03-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200870512U Expired - Lifetime CN201206604Y (en) | 2008-05-09 | 2008-05-09 | A kind of automobile clutch booster assembly |
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| CN (1) | CN201206604Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102635649A (en) * | 2012-04-24 | 2012-08-15 | 瑞立集团瑞安汽车零部件有限公司 | Internal respirable booster |
| CN102678785A (en) * | 2011-03-17 | 2012-09-19 | 李立军 | Improved automobile clutch booster |
-
2008
- 2008-05-09 CN CNU2008200870512U patent/CN201206604Y/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102678785A (en) * | 2011-03-17 | 2012-09-19 | 李立军 | Improved automobile clutch booster |
| CN102635649A (en) * | 2012-04-24 | 2012-08-15 | 瑞立集团瑞安汽车零部件有限公司 | Internal respirable booster |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20090311 |
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| CX01 | Expiry of patent term |