CN201189424Y

CN201189424Y - Ladder type air filtration belt maker

Info

Publication number: CN201189424Y
Application number: CNU2008200528084U
Authority: CN
Inventors: 陈洪和
Original assignee: Individual
Current assignee: Individual
Priority date: 2008-04-08
Filing date: 2008-04-08
Publication date: 2009-02-04
Anticipated expiration: 2018-04-08

Abstract

The utility model discloses a machine for manufacturing trapezoidal air filter belt, which comprises a connecting belt manufacturing device and a combining device, wherein the connecting belt manufacturing device comprises a connecting belt feeding device, a connecting strip flattening device, a connecting belt edge-cutting device, a connecting belt starting device, and a material-rotating table; and the combining device comprises an outer-layer feeding device, a combining table, an upper and lower edge trimming device, and a side edge cutting device. In the way, the manufacturing machine needs labor to do the hanging work only when the material is fed, namely, the connecting belt is manufactured at first, and then is combined with upper and lower filtering cotton, and the rest processes are finished automatically, which is quite convenient and can reduce the labor cost greatly.

Description

The trapezoidal air filtering belt maker

Technical field:

The utility model relates to a kind of equipment that is used to make air cleaner, refers to the automation equipment of a kind of process industry with air cleaner especially.

Background technology:

Owing to exist many granulometric impurities in the air, therefore, making precision optical machinery or when micro electronmechanical, need in dust free room, carry out, and dust free room promptly need utilize industrial pocket filter to completely cut off this dust particle, with air cleaning in the holding chamber.

Moreover, there also have to be partly mechanical in the process of making, need a large amount of air to enter inside and cool off parts, if but inhaled air contains impurity, then can cause the parts damage, quite unfavorable, thus also need air filter to come foreign particle in the filtered air, to reduce the wearing and tearing that cause because of foreign particle.

At present, a kind of industrial air filter is arranged, this air filter comprises a last filter cotton that is trapezoidal shape and reaches filter cotton down, in these trapezoidal both sides and upper base is closed state, and this goes to the bottom and be opening, again, between filter cotton on this and this time filter cotton, be provided with at least one connecting band, be used for connecting this upper and lower filter cotton, can strengthen the intensity of this upper and lower filter cotton combination, avoid destroying too by force the structure of this cleaner because of air quantity; Yet the complex structure of this kind air filter needs more manpower to cooperate, and produces the great amount of manpower expense, so can't reduce cost, real is the problem of present required attention.

The utility model content:

Technical problem to be solved in the utility model is: at above-mentioned the deficiencies in the prior art, a kind of trapezoidal air filtering belt maker is provided, use device is the above-mentioned air cleaner of automated production directly, the staff only needs raw material is formed on the frame, this maker combines with upper and lower filter cotton and finishes after promptly earlier connecting band being made.

In order to solve the problems of the technologies described above, the technical scheme that the utility model adopted is: a kind of trapezoidal air filtering belt maker, and it comprises a connecting band manufacturing equipment, reaches a bonding apparatus, is characterized in:

Described connecting band manufacturing equipment comprises one in order to the connecting band feed arrangement that transmits connection strap and following connection strap, a connection strap flare-out provision in order to the pulling connection strap, a connecting band trimming device, a connecting band opening device, and one changes and expect platform; This connection strap flare-out provision is arranged at the rear of this connecting band feed arrangement; This connecting band trimming device comprises at least one side cut wheel and at least one top wheel, and this side cut wheel is provided with two outstanding hot joining zygonemas, and this top wheel is located at the below of this side cut wheel; When connection strap on this and this time connection strap were cut edge between wheel and this top wheel simultaneously through this, meeting be closed by this thermal bonding toe-in, and removed surplus limit and form a connecting band; This connecting band opening device comprises that at least two folders in order to the upside of this connecting band of clamping refer to, at least one suction nozzle in order to this connecting band downside of sticking, and simultaneously, this folder refers to insert in this connecting band, with clamping and drive this connecting band upside; This commentaries on classics material platform comprises an at least one fork bin and a rotation forward gear, and this fork bin is incorporated on this rotation forward gear, drives this fork bin rotation by this rotation forward gear; Utilize this fork bin to pitch connecting band into this unlatching shape;

Described bonding apparatus comprises one and repaiies cutting apparatus, a side cutter sweep in order to the bond pad, that is connected this upper and lower filter cotton and connecting band in order to the last bottom of finishing up and down that will go up filter cotton and this time filter cotton in order to the outer feed arrangement, that transmits filter cotton and following filter cotton; This bond pad comprises on one thermal welding unit and thermal welding unit once; This side cutter sweep comprises two side cutter units, in order to connect the side of filter cotton and this time filter cotton on this.

So, connection strap by these location wheels with the tension of this connection strap and not slack and undisciplined; By this, can promote the stability of rear end operation; In addition, utilization is provided with outstanding hot joining zygonema on the wheel of cutting edge, when last connection strap and following connection strap when passing through between this side cut wheel and this top wheel, this hot joining zygonema can utilize heat energy should go up connection strap and the fusion of following connection strap is connected to form connecting band, and is rapid and stablize; Utilize a connecting band opening device that connecting band is opened, cooperate the fork bin that changes on the material platform, the connecting band that drive is finished to bonding apparatus carries out and last filter cotton and following combining of filter cotton, and carry out repairing of limit up and down cut with the engaging of side after, promptly finish this air cleaner; And this maker only when material loading, need manually hang, and all the other flow processs are finished all automatically, and is quite convenient.

For further understanding being arranged, so it is as follows to disclose a better embodiment to the utility model.Cooperate graphic, figure number, with constitution content of the present utility model and the effect reached describes in detail as the back:

Description of drawings:

Fig. 1 is a side view of the present utility model.

Fig. 2 is a vertical view of the present utility model.

Fig. 3 is the air filter that utilizes the utility model to make.

Fig. 4 is the side view of the utility model opposite side.

Fig. 5 is the stereogram of the utility model connection strap flare-out provision.

Fig. 6 is the side view of the utility model connection strap flare-out provision.

Fig. 7 is the stereogram of the utility model connecting band trimming device.

Fig. 8 is the side view of the utility model connecting band trimming device.

Fig. 9 is the front view of the utility model connecting band opening device.

Figure 10 is the side view of the utility model connecting band opening device.

Figure 11 is the vertical view that the utility model changes the material platform.

Figure 12 is the side view that the utility model changes the material platform.

Figure 13 is the stereogram of the utility model fork bin.

Figure 14 is the partial enlarged drawing of the utility model fork bin.

Figure 15 is the stereogram of the utility model bond pad.

Figure 16 is the side view of the utility model junction apparatus.

Figure 17 is the front view of the utility model bond pad.

Figure 18 is the vertical view of the utility model bond pad.

Figure 19 is the side view of the utility model bond pad.

Figure 20 is a following stereogram of repairing cutting apparatus on the utility model.

Figure 21 is a following front view of repairing cutting apparatus on the utility model.

Figure 22 is the vertical view of the utility model bonding apparatus.

Figure 23 is the front view of the utility model side cutter sweep.

Label declaration:

10 ... connecting band manufacturing equipment 11 ... the connecting band feed arrangement

12 ... connection strap flare-out provision 121 ... the location wheels

1211 ... cylinder 13 ... the connecting band trimming device

131 ... cut edge and take turns 132 ... the top wheel

1311 ... hot joining zygonema 14 ... the connecting band opening device

141 ... folder refers to 142 ... suction nozzle

15 ... change material platform 151 ... the fork bin

1511 ... feed collet 1512 ... controll block

1513 ... the body of rod 152 ... the rotation forward gear

1521 ... rotating mechanism 1522 ... the front and back push-pull mechanism

20 ... bonding apparatus 21 ... outer feed arrangement

22 ... bond pad 221 ... last thermal welding unit

222 ... following thermal welding unit 23 ... cutting apparatus is repaiied by last bottom

231 ... contraposition wheel 2311 ... the ring-type breach

232 ... slitter wheel 2321 ... the ring-type cutter hub

24 ... side cutter sweep 241 ... the side cutter unit

2411 ... movable blades P ... connecting band

S1 ... last filter cotton S2 ... following filter cotton combination

C ... air cleaner

The specific embodiment:

See also Fig. 1, Fig. 2, Fig. 3 and shown in Figure 4, the utility model comprises a connecting band manufacturing equipment 10 and a bonding apparatus 20, wherein, this connecting band manufacturing equipment 10 comprises a connecting band feed arrangement 11, at least one connection strap flare-out provision 12, a connecting band trimming device 13, a connecting band opening device 14 and a commentaries on classics material platform 15, by the said equipment, after utilizing this connecting band manufacturing equipment 10 that connecting band P is made formation earlier, utilize bonding apparatus 20 that connecting band P is combined with last filter cotton S1, following filter cotton S2 again, promptly form industrial air cleaner C at present.

Wherein this connecting band feed arrangement 11 is used for loading connection strap and following connection strap on the material of connecting band P, and be passed to this connection strap flare-out provision 12, and this connection strap flare-out provision 12 is arranged at the rear of aforementioned connecting band feed arrangement 11, please cooperate Fig. 5 and shown in Figure 6 simultaneously, this connection strap flare-out provision 12 comprises location wheels 121, make upper and lower connection strap be the state of straining at by this, in order to the carrying out of rear end operation; In addition, these location wheels 121 are made up of two cylinders 1211, in order to keep smooth and easy that this upper and lower connection strap advances, again, as shown in the figure, can further be provided with two groups of location wheels 121, strain operation to improve.

Please cooperate again and consult Fig. 7 and shown in Figure 8, this connecting band trimming device 13 comprises at least one side cut wheel 131 and at least one top wheel 132, wherein, this side cut wheel 131 is provided with two outstanding hot joining zygonemas 1311, and this top wheel 132 is located at the below of this side cut wheel 131, when last connection strap and this time connection strap cut edge through this simultaneously wheel 131 take turns 132 with this top between the time, can merge by these hot joining zygonema 1311 heatings and should go up connection strap and this time connection strap, can remove surplus limit simultaneously, promptly form the required connecting band P of air filter.Again, this hot joining zygonema 1311 can be provided with according to required shape, and for example as shown in Figure 7, this two hot joinings zygonema 1311 is the symmetrical lines of (being splayed configuration) of lying prone out, and by this, can make this connecting band P form trapezoidal sample attitude.

See also Fig. 9 to shown in Figure 10, it be this connecting band opening device 14, and it comprises that at least two press from both sides and refer to 141 and at least one suction nozzle 142, and wherein this folder refers to that 141 are positioned at connecting band P opening part, and this suction nozzle 142 is located at the below of this connecting band P; Described folder refers to that 141 can be inserted in this connecting band P, simultaneously, this suction nozzle 142 holds in the following connection strap of generation suction in this connecting band P below with this connecting band P, this folder refers to 141 upward connection strap risings of pulling again, make the band mouth of this connecting band P open, in order to the start (as shown in Figure 1) of the commentaries on classics material platform 15 of rear end.

Again, see also Figure 11 to shown in Figure 12, this commentaries on classics material platform 15 comprises an at least one fork bin 151 and a rotation forward gear 152, and wherein this fork bin 151 is installed on this rotation forward gear 152; The front end of this fork bin 151 is tip-angled shape, in order to plugging in this connecting band P, moreover, as shown in figure 12, this rotation forward gear 152 comprises a rotating mechanism 1521 and a front and back push-pull mechanism 1522, utilize this rotating mechanism 1521 to drive this fork bin 151 rotations, make the fork bin 151 of these both sides directly be carried out next step, save the repeated rotation waste of time; Go in this connecting band P and drive these fork bin 151 forks by this front and back push-pull mechanism 1522, move again carry moving to the bonding apparatus 20 of rear end, to finish and the combining of last filter cotton S1, following filter cotton S2.

Figure 13 and shown in Figure 14 for another example, this fork bin 151 further comprises a feed collet 1511 again, one controll block 1512 and a body of rod 1513, described feed collet 1511 utilizes this body of rod 1513 to pass an end of this feed collet 1511, and, this controll block 1512 is located at this end top, when this controll block 1512 presses the end of this feed collet 1511 downwards, the other end of this feed collet 1511 can move up, and form an opening with this fork bin 151, make this connecting band P after this fork bin 151 enters, to move on this controll block 1512, make the end in addition of this feed collet 1511 be recovered reset condition, draw close to this fork bin 151, so form the state that clamps connecting band P, when rotating, just can outwards not come off.

Please cooperate shown in Figure 4 simultaneously, this bonding apparatus 20 comprises an outer feed arrangement 21 in regular turn, one bond pad 22, a cutting apparatus 23 and a side cutter sweep 24 are repaiied by bottom on one, wherein should skin feed arrangement 21 be used for transmitting filter cotton S1 and following filter cotton S2 to this bond pad 22, to combine with connecting band P, thermal welding unit 221 reaches thermal welding unit 222 on one and this bond pad 22 comprises, extremely shown in Figure 19 as Figure 15, filter cotton on this, when following filter cotton is pulled on this between the fuse unit 221 and this time fuse unit 222, this fork bin 15 moves to connecting band P on this, after between the following filter cotton, should go up thermal welding unit 221 and this time thermal welding unit 222 and draw close to central authorities, and reach connection should on, the purpose of following filter cotton and connecting band P.

See also Figure 20 and shown in Figure 21, should go up bottom repair cutting apparatus 23 can with in conjunction with after should go up the finishing that filter cotton and this time filter cotton are gone up bottom, as shown in the figure, it comprises contraposition wheel 231 and one slitter wheel 232, wherein, this contraposition wheel 231 is provided with two ring-type breach 2311, this slitter wheel 232 is provided with two ring-type cutter hubs 2321, and corresponding mutually with this two ring-types breach 2311, when filter cotton is passed through, promptly can be cut surplus limit by this ring-type cutter hub 2321, quite convenient.

Please consult Figure 22 and shown in Figure 23 again, this side cutter sweep 24 comprises two side cutter units 241, filter cotton combines the unnecessary side in back on this with this time filter cotton in order to remove, wherein, this two sides cutter unit 241 comprises at least one movable blades 2411, utilizes this movable blades 2411 to cut in coming and going to move, reach the purpose of deburring, certainly, this two sides cutter unit is the splayed configuration symmetric arrays, to meet the external form of this trapezoidal filter cotton.

By the composition of above-mentioned each equipment mechanism, can significantly reduce cost of labor, and improve workmanship, moreover the utility model can be made several connecting bands P simultaneously, in being incorporated into simultaneously, has the effect of reinforcement by this.

Claims

1. trapezoidal air filtering belt maker, it comprises a connecting band manufacturing equipment, an and bonding apparatus, it is characterized in that:

Described bonding apparatus comprises one and repaiies cutting apparatus, reaches a side cutter sweep in order to the last bottom of finishing up and down that will go up filter cotton and this time filter cotton in order to the bond pad, that is connected this upper and lower filter cotton and connecting band in order to the outer feed arrangement, that transmits filter cotton and following filter cotton; This bond pad comprises on one thermal welding unit and thermal welding unit once; This side cutter sweep comprises two side cutter units, in order to connect the side of filter cotton and this time filter cotton on this.

2. trapezoidal air filtering belt maker as claimed in claim 1 is characterized in that: described connection strap flare-out provision comprises at least one location wheels.

3. trapezoidal air filtering belt maker as claimed in claim 2 is characterized in that: described location wheels comprise at least two cylinders, make on this connection strap and this time connection strap by passing through between this two cylinder.

4. trapezoidal air filtering belt maker as claimed in claim 3 is characterized in that: two hot joining zygonemas on the described side cut wheel are the symmetrical lines that are splayed configuration.

5. trapezoidal air filtering belt maker as claimed in claim 4 is characterized in that: described two side cutter units are the splayed configuration symmetric arrays.

6. trapezoidal air filtering belt maker as claimed in claim 5 is characterized in that: described fork bin comprises a feed collet, a controll block and a body of rod, and this body of rod passes an end of this feed collet, and this controll block is located at the upside of this feed collet.

7. trapezoidal air filtering belt maker as claimed in claim 6 is characterized in that: an end of described fork bin is tip-shape.

8. trapezoidal air filtering belt maker as claimed in claim 7 is characterized in that: described rotation forward gear comprises a rotating mechanism and a front and back push-pull mechanism.