CN201188843Y - Position forming device - Google Patents
Position forming device Download PDFInfo
- Publication number
- CN201188843Y CN201188843Y CNU2008200620343U CN200820062034U CN201188843Y CN 201188843 Y CN201188843 Y CN 201188843Y CN U2008200620343 U CNU2008200620343 U CN U2008200620343U CN 200820062034 U CN200820062034 U CN 200820062034U CN 201188843 Y CN201188843 Y CN 201188843Y
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- station
- mould
- dumpling
- rotating disk
- heart
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- Expired - Lifetime
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Abstract
The utility model relates to a station molding device, which belongs to food processing machinery. A turnplate is horizontally connected with an output shaft of an index plate, a wrapping mould is arranged the plate face of the turnplate. A wrapper receiving station, a stuffing receiving station, a wraping station and a food pushing station are correspondingly arranged on the turnplate, a thrusting device is arranged outside the wraping station, and a pushing device is arranged on the food pushing station. The index plate and the pushing device are connected with a driving device, and the formed mould rotates with the intermittent of the turnplate. Under the pushing and pressing of a guide rail, the opening and closing states of the mould are controlled; when receiving wrappers, the mould is unfolded to be placed horizontally; when receiving stuffing, the wrappers slightly have pits; when wrapping, the mould is closed; when blown with air, the mould is opened adequately; and when dumplings are pushed, the dumping pushing end of the mould is fully opened. The station molding device has the advantages of high control precision, high production efficiency and the same shape of the wrapped dumplings which can be matched with the manfully-wrapped dumplings; meanwhile, the station molding device can conveniently process dumplings with different specifications by replacing a die cavity part of the mould hinged in a mould holder.
Description
Technical field
The utility model relates to a kind of food processing machinery, is specifically related to a kind of pastries station shaped device, particularly a kind of station shaped device of dumpling machine.
Background technology
Continuous development along with food processing machinery production, the machinery production equipment that various pastries such as dumpling, won ton have occurred, existing pastries equipment as the shaped device of dumpling machine all be on frame, be provided with fixing for skin, with filling, inclusion, extrusion modling parts, but these forming method production efficiencys are low, the dumpling that packs out is because bad through the extruding mouthfeel, and dumpling shape is unable to catch up with the dumpling shape that hand making comes out.Chinese patent specification CN2888892Y discloses a kind of automatic dumpling machine; the shaping mechanism of this dumpling machine is by being provided with a plurality of dumpling shape moulds and matched moulds slideway on the circumference of traffic cycle; rotating disk rotates in perpendicular continuously, musculus cutaneus input mechanism, dimpling mechanism, quantitatively with each station of filling mechanism and the corresponding shaping mechanism of useless musculus cutaneus recovering mechanism around setting.But this forming method is owing to rotate continuously in perpendicular, each station is as connecing skin, connecing filling poor stability when action cooperates, especially the dumpling of bag molding drops to the receiver from rotating disk naturally, under inertia that runs up and acceleration of gravity, be not easy to keep dumpling shape, also very easily damage, be difficult to satisfy the demand of large and medium-sized dumpling professional production producer; And the cover half that is provided with on the station rotating disk is fixed on the rotating disk, and its replacing, inconvenient maintenance also are difficult to satisfy the demand of large and medium-sized dumpling professional production producer to different dumpling geomeries; And its dumpling face shaping that packs still can't compare favourably with manual dumpling.
The utility model content
The purpose of this utility model is: provide the die cavity of a kind of control accuracy height, production efficiency height, mould to change station shaped device easily.
The purpose of this utility model realizes by implementing following technical proposals:
A kind of station shaped device comprises rotating disk, mould, guide rail, it is characterized in that: the rotating disk level is connected on the output shaft of index dial, the engagement of the cam path of index dial and camshaft; Mould is arranged on the card of rotating disk, and corresponding formation connects the skin station, connects the filling station, the inclusion station, releases the food station on the rotating disk, at inclusion station arranged outside thrustor, releasing the ejecting device that the setting of food station links to each other with drive unit.
Described rotating disk is an annular, and stretch out and the pushing block that is connected from the ring heart of rotating disk on ejecting device top, the corresponding food station of releasing of pushing block; Pushing block is terminal hinged with gear, and gear and the tooth bar that is hinged on the swing arm mesh, the cam-engaged on swing arm and the camshaft, and camshaft links to each other with power source.
Described inclusion station, release to be provided with between the food station and blow flat station, and the corresponding high-pressure air pipe that is provided with.
Have on the described index dial equally distributed can be by eight rollers of Continuous Drive, the cam-engaged on roller and the camshaft, camshaft links to each other with power source, is evenly equipped with 8 sleeve forming moulds on the rotating disk card.
Described thrustor comprises cylinder and top board.
Described mould comprises standoff die holder, and the center support plane is arranged between adjacent stent; The installing plate that intermediate die plate and its underpart are provided with, and the corresponding bearing branch that is provided with of compound module and its underpart is listed in both sides, center support plane, the two ends of intermediate die plate, installing plate, compound module, bearing are hinged with the die holder support respectively; On intermediate die plate and the compound module two relative dumpling shape moulds are set, the second mould heart and the first mould heart are set respectively in the semicircular indent die cavity of two dumpling shape moulds, the second mould heart bottom is connected on the installing plate, the first mould heart bottom is connected on the bearing, and the working face of the dumpling shape mould of intermediate die plate, the working face of the second mould heart, compound module dumpling shape mould and the first mould heart forms the dumpling shaping mold cavity.
The described first mould heart working face is an arc-plane, and the second mould heart working face is little circle of outer imperial palace or oval recess, on the outer edge of the second mould heart and intermediate die plate dumpling shape mould the little groove of V-arrangement is set.
The arranged outside roller of described installing plate, intermediate die plate, compound module, the arranged outside groove of bearing, compound module indent die cavity bottom is provided with step.
The shaping mold cavity of described mould is at least one, and the pushing block quantity and the shaping mold cavity of thrustor are suitable.
Adopt the station shaped device of above structure, cam path on the camshaft drives index dial, thereby drive the intermittent movement that rotating disk is realized horizontal plane, equally distributed eight rollers especially are set on index dial can be realized intermittently rotating in eight minutes, be contained in 8 molds on the rotating disk in along with dial rotation, its roller is along the folding condition of the moving control of rail guide roll mould, and every mold forms eight stations successively, comprising: the I station for connect musculus cutaneus, the II station is the transition station; The III station is for connecing filling; The IV station is the transition station; V station inclusion; The VI station blows flat dumpling; The VII station is released dumpling; VIII station transition station.Connect skin, connect filling and all finish after coming to a complete stop on the corresponding station, safety action is stable.Mould is when the I station, the dumpling shape mould of intermediate die plate, the working face of the second mould heart, the center support plane, the dumpling shape die cavity laid out flat that the working face of the compound module dumpling shape mould and the first mould heart forms, a dumpling musculus cutaneus for preparing is average be placed in, when mould forwards the III station to from the II station, intermediate die plate, the second mould heart and the compound module, the first mould heart is erect certain angle slightly relatively in the both sides on center support plane, the musculus cutaneus that is placed in the mould has pit slightly, the filling material is injected in the pit, when mould forwards the V station to from the IV station, intermediate die plate, the second mould heart and the compound module, the first mould heart is erect and matched moulds gradually relatively in the both sides on center support plane, the filling material by inclusion in the musculus cutaneus of the first mould heart and the second mould heart correspondence, air is discharged gradually from the edge of musculus cutaneus, when mould closes fully, rotating disk stops operating, the roller of the top board roof pressure compound module of cylinder, the bag molding of the mutual pressing dumpling of mould, then along with rotating disk be rotated further and under the pushing of guide rail, when mould forwards the VI station to, intermediate die plate still keeps upright state, the second mould heart and compound module and the first mould heart turn to flattened state from upright state gradually, pressure-air blows down the dumpling of inclusion in the mould and sets level, when mould arrives the VII station, intermediate die plate keeps upright state, installing plate, rotate and descend, the compound module working face is lower than the center support plane, the step apical grafting of the indent die cavity bottom of compound module is at the groove in the bearing outside, the first mould heart working face that is connected on the second mould heart that is connected on the installing plate and the bearing flushes with the center support plane, or second the mould heart slightly high than the center support plane, go out the dumpling end and dumpling is transferred out, finish the process that packs of dumpling by conveyer belt.
The cam rotating band movable pendulum arm swing of adorning on camshaft, swing arm pulling rack drives gear turns over an angle back and forth, realizes the propelling movement and the homing action of ejecting device, and the dumpling of inclusion moulding in the mould is pushed on the discharging tailstock conveyer belt.
The thrustor of pressing station also can be with other pushing tow form such as hydraulic pushing except the cylinder pushing tow.
The utility model rotating disk is done intermittent movement at horizontal plane, precision control requirement when having guaranteed mould molding, the mould that is adopted has overcome the finished product dumpling musculus cutaneus stretching inequality that former automatic dumpling-maker causes when moulding, the breakage rate height, mouthfeel difference and defective such as not attractive in appearance, the dumpling size of production efficiency height, bag molding is consistent with shape, similar with the dumpling shape of hand making, the not mashed angle of dumpling, shape deformation is little, breakage rate is low, can satisfy the demand of large and medium-sized dumpling professional production producer; Can also make the dumpling of different size size easily by the hinged intermediate die plate with different dumpling shape die cavities, the second mould heart, compound module, the first mould heart in the mold exchange seat more.Can also take the food of the similar dumpling of bag molding band filling by changing the cavity shape of intermediate die plate hinged in the mould seat, the second mould heart, compound module, the first mould heart, as steamed stuffed bun, won ton, bread etc.
Description of drawings
Fig. 1 is the schematic perspective view (mould is not shown) of the utility model embodiment.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is an ejecting device drives structure schematic diagram.
Fig. 4 is the mould perspective view.
Fig. 5 is that Fig. 4 annotates filling state cross-sectional schematic.
Fig. 6 is Fig. 4 matched moulds state cross-sectional schematic.
Fig. 7 is that Fig. 4 dumpling is released the state cross-sectional schematic
Mark among the figure: 1 rotating disk, 2 top boards, 3 cylinders, 4 rails are led, 5 index dials, 6 camshafts, 7 cams, 8 swing arms, 9 pushing blocks, 10 tooth bars, 11 gears, 12 mould installing holes, 13 die holders, 14 installing plates, 15 rollers, 16 intermediate die plates, the 17 second mould hearts, 18 center support planes.The 19 first mould hearts, 20 compound modules, 21 die holder supports, 22 bearings, 23 demoulding piece dumpling shape moulds, 24 intermediate die plate dumpling shape moulds, I, II, III, IV, V, VI, VII, VIII represent the I-VIII station respectively.
The specific embodiment
As shown in Figure 1, 2, the utility model comprises the horizontal rotating disc 1 on the output shaft that is connected in eight fens position index dials 5,8 sleeve forming moulds are connected on the mould installing hole 12 of rotating disk card, every mold rotates on rotating disk, corresponding successively eight stations comprise: the I station for connect musculus cutaneus, the II station is the transition station; The III station is for connecing filling; The IV station is the transition station; V station inclusion; The VI station blows flat dumpling; The VII station is released dumpling; VIII station transition station.Comprise that also the rail of controlling mould open/close leads 4, at the top board 2 of inclusion station arranged outside cylinder 3 and pushing tow mould, releasing the pushing block 9 that the setting of food station links to each other with drive unit, the cam driving index dial of camshaft 6 intermittently rotates.
As shown in Figure 3: the pushing block of ejecting device 9 is terminal hinged with gear 11, gear and be hinged on tooth bar 10 engagements on the swing arm 8, swing arm with camshaft 6 on cam 7 engagements, camshaft links to each other with power source.The cam rotating band movable pendulum arm swing of camshaft, swing arm pulling rack drives gear turns over an angle back and forth, realize the propelling movement and the homing action of ejecting device, and with eight calibration station coordinations of mould, the dumpling of inclusion moulding in the mould is pushed on the discharging tailstock conveyer belt.
Shown in Fig. 4-7, the mould that is connected on the station rotating disk includes the die holder 13 of three supports 21, be provided with center support plane 18 in twos between adjacent supports, the installing plate 14 that intermediate die plate 16 and its underpart are provided with and two corresponding two bearings that are provided with of compound module 20 and its underpart were listed in both sides, center support plane in 22 minutes, and the two ends of the two ends of intermediate die plate, installing plate and middle part and each compound module, bearing are hinged with a pair of hinge axle respectively; On the intermediate die plate of each both sides, center support plane and the compound module two relative dumpling shape moulds (24 are set, 23), semicircular indent die cavity on two dumpling shape moulds is provided with the second relative mould heart 17 and the first mould heart 19 respectively, the first mould heart working face is an arc-plane, the second mould heart working face is the little circular recess of outer imperial palace, also can be oval-shaped recess, three little grooves of V-arrangement are set on the outer edge of the second mould heart and intermediate die plate dumpling shape mould, the first mould heart bottom is connected on the bearing, and the second mould heart bottom is connected on the installing plate; Installing plate, intermediate die plate, the arranged outside roller 15 of compound module, compound module in formed in mould process the step apical grafting by the indent die cavity in the lower end of the first mould heart or the groove of bearing drive the first mould heart and rotate together, the dumpling shape mould of intermediate die plate, the working face of the second mould heart, the center support plane, the working face of the compound module dumpling shape mould and the first mould heart forms the dumpling shaping mold cavity, mould shown in the figure has two dumpling shaping mold cavities, also can be provided with one or more as required as three shaping mold cavities, the pushing block of dumpling ejecting device also relative set is one or more.
Adopt device of the present utility model, control accuracy height, production efficiency height, the dumpling size of bag molding is consistent with shape, similar with the dumpling shape of hand making, the not mashed angle of dumpling, shape deformation is little, breakage rate is low, can also make the dumpling of different size size easily by the hinged intermediate die plate with different dumpling shape die cavities, the second mould heart, compound module, the first mould heart in the mold exchange seat more, be particularly suitable for specialized food processing and production producer and use.
Claims (9)
1, a kind of station shaped device comprises rotating disk (1), mould, guide rail (4), and it is characterized in that: the rotating disk level is connected on the output shaft of index dial (5), the cam path engagement of index dial and camshaft (6); Mould is arranged on the card of rotating disk, and corresponding formation connects the skin station, connects the filling station, the inclusion station, releases the food station on the rotating disk, at inclusion station arranged outside thrustor, releasing the ejecting device that the setting of food station links to each other with drive unit.
2, station shaped device as claimed in claim 1 is characterized in that, described rotating disk is an annular, and stretch out and the pushing block (9) that is connected from the ring heart of rotating disk on ejecting device top, the corresponding food station of releasing of pushing block; Pushing block is terminal hinged with gear (11), gear and be hinged on tooth bar (10) engagement on the swing arm (8), swing arm with camshaft (6) on cam (7) engagement, camshaft links to each other with power source.
3, station shaped device as claimed in claim 2 is characterized in that, described inclusion station, release to be provided with between the food station and blow flat station, and the corresponding high-pressure air pipe that is provided with.
4, station shaped device as claimed in claim 3, it is characterized in that, have on the described index dial equally distributed can be by eight rollers of Continuous Drive, the cam-engaged on roller and the camshaft, camshaft links to each other with power source, is evenly equipped with 8 sleeve forming moulds on the rotating disk card.
5, station shaped device as claimed in claim 4 is characterized in that, described thrustor comprises cylinder (3) and top board (2).
As claim 1,2,3,4 or 5 described station shaped devices, it is characterized in that 6, described mould includes the die holder (13) of support (21), and center support plane (18) is arranged between adjacent stent; The installing plate (14) that intermediate die plate (16) and its underpart are provided with, and the corresponding bearing (22) that is provided with in compound module (20) and its underpart divides and is listed in both sides, center support plane, and the two ends of intermediate die plate, installing plate, compound module, bearing are hinged with the die holder support respectively; On intermediate die plate and the compound module two relative dumpling shape moulds (23 are set, 24), the second mould heart (17) and the first mould heart (19) are set respectively in the semicircular indent die cavity of two dumpling shape moulds, the second mould heart bottom is connected on the installing plate, the first mould heart bottom is connected on the bearing, and the working face of the dumpling shape mould of intermediate die plate, the working face of the second mould heart, compound module dumpling shape mould and the first mould heart forms the dumpling shaping mold cavity.
7, station shaped device as claimed in claim 6, it is characterized in that, the described first mould heart working face is an arc-plane, and the second mould heart working face is little circle of outer imperial palace or oval recess, on the outer edge of the second mould heart and intermediate die plate dumpling shape mould the little groove of V-arrangement is set.
8, as claim 6 or 7 described station shaped devices, it is characterized in that, the arranged outside roller (15) of described installing plate, intermediate die plate, compound module, the arranged outside groove of bearing, compound module indent die cavity bottom is provided with step.
9, station shaped device as claimed in claim 8 is characterized in that, the shaping mold cavity of mould is at least one, and the pushing block quantity and the shaping mold cavity of thrustor are suitable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200620343U CN201188843Y (en) | 2008-01-29 | 2008-01-29 | Position forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200620343U CN201188843Y (en) | 2008-01-29 | 2008-01-29 | Position forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201188843Y true CN201188843Y (en) | 2009-02-04 |
Family
ID=40332993
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200620343U Expired - Lifetime CN201188843Y (en) | 2008-01-29 | 2008-01-29 | Position forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201188843Y (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102177926A (en) * | 2010-12-02 | 2011-09-14 | 成都松川雷博机械设备有限公司 | Food forming method |
| CN102894023A (en) * | 2011-07-27 | 2013-01-30 | 艾斯艾浦艾恩替有限公司 | Device for manufacturing dumpling |
| CN102975482A (en) * | 2012-11-29 | 2013-03-20 | 苏州一致电子制程有限公司 | Multi-station working plate |
| CN103085455A (en) * | 2012-12-10 | 2013-05-08 | 苏州一致电子制程有限公司 | Index plate of thermal transfer printer |
| CN103891808A (en) * | 2014-04-25 | 2014-07-02 | 成都松川雷博机械设备有限公司 | Farci food forming machine |
| CN103918736A (en) * | 2014-05-07 | 2014-07-16 | 成都松川雷博机械设备有限公司 | Novel stuffed food molding machine |
| CN105996095A (en) * | 2016-05-16 | 2016-10-12 | 东南大学扬州研究院 | Hinge connecting rod reciprocating dumpling wrapping mechanism with arc-shaped guide rails |
| CN109192690A (en) * | 2018-10-25 | 2019-01-11 | 江苏七维测试技术有限公司 | Chip multistation card base method |
| CN111820441A (en) * | 2020-07-21 | 2020-10-27 | 惠州市新鑫辉自动化设备有限公司 | Food forming device |
-
2008
- 2008-01-29 CN CNU2008200620343U patent/CN201188843Y/en not_active Expired - Lifetime
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102177926A (en) * | 2010-12-02 | 2011-09-14 | 成都松川雷博机械设备有限公司 | Food forming method |
| CN102177926B (en) * | 2010-12-02 | 2013-05-01 | 成都松川雷博机械设备有限公司 | Food forming method |
| CN102894023A (en) * | 2011-07-27 | 2013-01-30 | 艾斯艾浦艾恩替有限公司 | Device for manufacturing dumpling |
| CN102975482A (en) * | 2012-11-29 | 2013-03-20 | 苏州一致电子制程有限公司 | Multi-station working plate |
| CN103085455A (en) * | 2012-12-10 | 2013-05-08 | 苏州一致电子制程有限公司 | Index plate of thermal transfer printer |
| CN103891808A (en) * | 2014-04-25 | 2014-07-02 | 成都松川雷博机械设备有限公司 | Farci food forming machine |
| CN103918736A (en) * | 2014-05-07 | 2014-07-16 | 成都松川雷博机械设备有限公司 | Novel stuffed food molding machine |
| CN105996095A (en) * | 2016-05-16 | 2016-10-12 | 东南大学扬州研究院 | Hinge connecting rod reciprocating dumpling wrapping mechanism with arc-shaped guide rails |
| CN109192690A (en) * | 2018-10-25 | 2019-01-11 | 江苏七维测试技术有限公司 | Chip multistation card base method |
| CN111820441A (en) * | 2020-07-21 | 2020-10-27 | 惠州市新鑫辉自动化设备有限公司 | Food forming device |
| CN111820441B (en) * | 2020-07-21 | 2024-06-07 | 惠州市新鑫辉自动化设备有限公司 | Food forming device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20090204 |