CN201188573Y - Equipment for setting short ring for producing simple shaded-pole stator of motor - Google Patents
Equipment for setting short ring for producing simple shaded-pole stator of motor Download PDFInfo
- Publication number
- CN201188573Y CN201188573Y CNU2008200578539U CN200820057853U CN201188573Y CN 201188573 Y CN201188573 Y CN 201188573Y CN U2008200578539 U CNU2008200578539 U CN U2008200578539U CN 200820057853 U CN200820057853 U CN 200820057853U CN 201188573 Y CN201188573 Y CN 201188573Y
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- short
- conducting sleeve
- circuited conducting
- cylinder
- stator
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Abstract
The utility model relates to equipment which installs short circuit rings in manufacturing simplified shaped pole motor stator; a stator transmit unit, a short circuit shaping device, a coiled silicon steel sheet device, a short circuit ring insertion device, a short circuit ring detection device and a short circuit ring bending device are focused on the same station and arranged next to a short circuit welding device; the equipment unceasingly carries out the working procedures of short-circuit shape, inserting stators, detection, bending and welding in sequence under the closed loop control of a flow automatic control device, and can realize and complete tasks of four to five operators under the management of one operating personnel, simplifies the short circuit placing technique in the stator manufacture, saves the processing time, increases the production efficiency, overcomes the drawbacks of cockamamie techniques, high workload, low production efficiency, and the like, which are existed in the traditional manufacturing technique and in the putting short circuit ring process of stator production, and has strong practicability and economical efficiency.
Description
Technical field
The utility model relates to the motor manufacturing technology field, particularly a kind of equipment that short-circuited conducting sleeve is set in the manufacturing of motor with cup rotor stator of simplifying.
Background technology
Shadedpole motor is the simplest a kind of motor in the one-way communication motor, adopts cage modle skewed slot cast-aluminum rotor usually.According to the difference of stator contour structures, shaded pole motor is divided into two kinds of salient pole type and hidden pole types.Wherein the stator core profile of salient pole type shaded pole motor is square, rectangle or circular field frame, and magnetic pole protrudes, and is provided with the short circuit copper ring that one or more help out on each magnetic pole, i.e. the split-pole winding.During work, the concentrated winding on the magnet limbs is as main winding.After the main winding energising, the split-pole winding also can produce induced current, makes magnetic pole of the stator be covered the magnetic flux of part by the split-pole winding by not covering the direction rotation of part to the quilt cover part.
The stator of the motor with cup rotor that the utility model is related comprises and is provided with big short-circuited conducting sleeve, the silicon steel sheet of less short-circuited conducting sleeve and stacked setting, on the silicon steel sheet of stacked setting, be provided with in the work flow of short-circuited conducting sleeve, the moulding of short-circuited conducting sleeve, insert, bending and welding processing are several roads master operations during the shaded-pole single-phase asynchronous motor is produced, in traditional production procedure, these several procedures disperse to be provided with independently worker station, at least four roads usually, in requisition for five to six operating personnels are in bit manipulation, not only need to take more process equipment and bigger operation place, and need consume a large amount of time and labors, production efficiency is very low, consider from economy and point of view of practicability, very undesirable, thereby necessary the improvement.
Summary of the invention
The purpose of this utility model is that technology is loaded down with trivial details when placing short-circuited conducting sleeve in the stator production process, workload is big and the low inferior many drawbacks of production efficiency at existing in the existing shadedpole motor conventional fabrication processes, provide a kind of be convenient to traditional short-circuited conducting sleeve moulding, insertion, detection and bending four procedures organically are incorporated on the one procedure finish, and be right after mutually with the short-circuited conducting sleeve welding sequence, be convenient to according to the order of sequence automatic job, be beneficial to the equipment that short-circuited conducting sleeve is set in the simplification motor with cup rotor stator manufacturing of increasing work efficiency.
The technology that short-circuited conducting sleeve is set in the simplification motor with cup rotor stator of the present utility model manufacturing includes silicon steel sheet and is conveyed into the position, the short-circuited conducting sleeve punch forming, on stacked silicon steel sheet, insert short-circuited conducting sleeve is set, short-circuited conducting sleeve is gone into a condition detection, spacing bending short-circuited conducting sleeve and fixing solder shorts ring, be characterised in that the short-circuited conducting sleeve punch forming, on stacked silicon steel sheet, insert short-circuited conducting sleeve is set, short-circuited conducting sleeve is gone into a condition detection and spacing bending short-circuited conducting sleeve operation organic assembling on one procedure, and by exclusive guideway and fixedly solder shorts ring operation is adjacent, and control silicon steel sheet by the flow process automatic control equipment of tape program controller in the cover and be conveyed into the position, the short-circuited conducting sleeve punch forming, on stacked silicon steel sheet, insert short-circuited conducting sleeve is set, short-circuited conducting sleeve is gone into a condition detection, the spacing bending short-circuited conducting sleeve and the fixing overall process of solder shorts ring operation.
The utility model is simplified the equipment that short-circuited conducting sleeve is set in the manufacturing of motor with cup rotor stator and is included flow process automatic control equipment, stator transmission device, short-circuited conducting sleeve shaped device, silicon steel sheet striking gear, short-circuited conducting sleeve and assign device, short-circuited conducting sleeve checkout gear, short-circuited conducting sleeve bending device and short-circuited conducting sleeve welder, wherein: comprise in the described flow process automatic control equipment and be provided with cyclelog, preferably the Omron Programmable Logic Controller is filled the post of; Described stator transmission device, silicon steel sheet striking gear, short-circuited conducting sleeve assign device, short-circuited conducting sleeve checkout gear and short-circuited conducting sleeve bending device to interconnect by long guideway, concentrate adjacent being arranged on the workbench, short-circuited conducting sleeve shaped device and short-circuited conducting sleeve welder assign by exclusive guideway and the short-circuited conducting sleeve on being arranged on workbench respectively that device and short-circuited conducting sleeve bending device are adjacent correspondingly to be linked to each other, be arranged near the workbench; Described stator transmission device main body serve as reasons the drive motors, the mounting bracket that include chain, band speed changer, infer the conveyer belt that sub-cylinder and workbench constitute, during work, by mounting bracket and the whole stator transmission device of stationary table, stator is placed on the conveyer belt, drive motors provides power to conveyer belt, ceaselessly moves forward, transports stator; Described short-circuited conducting sleeve shaped device includes big short-circuited conducting sleeve shaped device and less short-circuited conducting sleeve shaped device, respectively by forming cylinder, mould rack, mould bases, the mould that includes upper die and lower die, pneumatic feed machine, push away short-circuited conducting sleeve cylinder, pushing block, short-circuited conducting sleeve exclusive guideway and workbench, during work, the patrix that copper wire is sent into, promoted on the mould bases through forming cylinder by the pneumatic feed machine presses down aftershaping, and the short-circuited conducting sleeve of moulding pushes to by short-circuited conducting sleeve along exclusive guideway by pushing block and assigns on the position that device limits by pushing away the short-circuited conducting sleeve cylinder; Described silicon steel sheet striking gear includes long guideway, rail brackets, toggle mechanism, fork, be shifted cylinder and left and right sidesing shifting cylinder up and down, during work, stacked silicon steel sheet stator is placed on the guide rail, provide the forward, left and right or the power of displacement up and down by be shifted up and down cylinder and left and right sidesing shifting cylinder, control ceaselessly by fork and move around, push to by short-circuited conducting sleeve and assign on the seat that device limits; Described short-circuited conducting sleeve is assigned device to include and is inserted short-circuited conducting sleeve cylinder and cylinder mounting bracket, goes up top stator cylinder and long guideway, the quantity that is provided with of inserting short-circuited conducting sleeve cylinder and last top cylinder conforms to the quantity that short-circuited conducting sleeve is set on stator, during work, when the silicon steel sheet toggle mechanism transports stator arrival target location, go up the top cylinders by four and withstand stator, four slotting short-circuited conducting sleeve cylinders are inserted in four short-circuited conducting sleeves respectively in the respective aperture on the silicon steel sheet stator; Comprise in the described short-circuited conducting sleeve checkout gear to be provided with and detect cylinder, cylinder mounting bracket, long guideway, rail brackets, four push rods and sensitive switch, during work, when the stator that is inserted with short-circuited conducting sleeve transported by the silicon steel sheet striking gear put in place after, detecting cylinder pushes four top poles, contacts four short-circuited conducting sleeves respectively, the top pole is pressed four sensitive switches simultaneously, job information according to four sensitive switches, detect four short-circuited conducting sleeves and whether all gone into the position, in case find few slotting or slotting situation of leakage, slotting short-circuited conducting sleeve equipment promptly out of service; Comprise in the described short-circuited conducting sleeve bending device and be provided with hydraulic press, the mould that constitutes by upper die and lower die, mould bases and long guideway, counterdie is provided with three groups of dies that the depression mould constitutes that do not waited by the depth, during work, provide upwards by hydraulic press, downward power, when the silicon steel sheet stator that is inserted with short-circuited conducting sleeve is transported to first group than the deep recess mould behind the corresponding position by the silicon steel sheet striking gear, hydraulic press is carried out the action that begins to press down, under first group of guiding than the deep recess mould, press down earlier, lift then, finish the action that the first time tentatively bends in the short-circuited conducting sleeve end, the stator that tentatively bended of this short-circuited conducting sleeve end moves forward a step more then, go into the position, accept pressing down of second group of depression mould, shift forward the 3rd group of pressing down of step acceptance again than scrobicula cave mould, the short-circuited conducting sleeve end is pressed, be anchored on the silicon steel sheet stator, push the reinforcement of weld operation then; Comprise in the described short-circuited conducting sleeve welder be provided with the top stator cylinder, with isolation ward, long guideway, workbench, jacking block and the welding gun of the isolating door and the cylinder that pushes, during work, close isolating door earlier, top stator cylinder and welding gun are started working, isolating door is closed in top stator cylinder and welding gun reposition after welding is finished.
Simplify the equipment that short-circuited conducting sleeve is set in the manufacturing of motor with cup rotor stator based on the utility model of above-mentioned design, owing on same station, be provided with stator transmission device, the short-circuited conducting sleeve shaped device, the silicon steel sheet striking gear, short-circuited conducting sleeve is assigned device, the short-circuited conducting sleeve checkout gear, the short-circuited conducting sleeve bending device, and with the short-circuited conducting sleeve welder by the adjacent setting of exclusive guideway, under the closed-loop control of Programmable Logic Controller, the short-circuited conducting sleeve that is come by the processing of short-circuited conducting sleeve shaped device is pushed directly to short-circuited conducting sleeve by exclusive guideway and assigns device, automatically carry out with short-circuited conducting sleeve insert stator and after testing after push to the short-circuited conducting sleeve bending device, push to the short-circuited conducting sleeve welder again, carry out the welding fixed operation of last road, make short-circuited conducting sleeve become closed copper ring.So, traditional short-circuited conducting sleeve moulding, insertion, detection and bending four procedures are concentrated on the station, only need operation personnel to participate in, realized finishing four to five bit manipulation workers' task by an operative employee, the short-circuited conducting sleeve of effectively simplifying in the stator manufacturing is placed technology, saved process time, improve production efficiency, thereby had remarkable economical and very strong practicality.
Description of drawings
Fig. 1 is the stator structure schematic diagram of the utility model embodiment;
Fig. 2 is the process flow diagram of the utility model embodiment;
Fig. 3 is the equipment basic configuration schematic diagram of the utility model embodiment;
Fig. 4 is the stator transmission device schematic diagram of the utility model embodiment;
Fig. 5 is the short-circuited conducting sleeve shaped device schematic diagram of the utility model embodiment;
Fig. 6 is a short-circuited conducting sleeve ejecting mechanism schematic diagram among Fig. 5;
Fig. 7 is the silicon steel sheet striking gear schematic diagram of the utility model embodiment;
Fig. 8 is that the short-circuited conducting sleeve of the utility model embodiment is assigned the apparatus structure schematic diagram;
Fig. 9 is the short-circuited conducting sleeve checkout gear schematic diagram of the utility model embodiment;
Figure 10 is the short-circuited conducting sleeve bending device schematic diagram of the utility model embodiment;
Figure 11 is mould structure and a working state schematic representation among Figure 10;
Figure 12 is the short-circuited conducting sleeve welder schematic diagram of the utility model embodiment;
Figure 13 is a welding gun working state schematic representation among Figure 12.
Among the figure:
1. stator 2. short-circuited conducting sleeve 2-1. are than the big less short-circuited conducting sleeve of short circuit 2-2.
3. stacked silicon steel sheet 4. flow control devices 5. stator transmission devices 6. short-circuited conducting sleeve shaped devices
6-1. the big less short-circuited conducting sleeve shaped device of short-circuited conducting sleeve shaped device 6-2.
7. silicon steel sheet striking gear 8. short-circuited conducting sleeves are assigned device 9. short-circuited conducting sleeve checkout gears
10. short-circuited conducting sleeve bending device 11. short-circuited conducting sleeve welders 12. workbench 13. exclusive guideways
14. long guideway 15. is inferred sub-cylinder 16. chains 17. drive motors 18. mounting brackets
19. conveyer belt 20. speed changers 21. copper wires 22. forming cylinders 23. short-circuited conducting sleeve mould supports
24. short-circuited conducting sleeve forming die 25. mould 25-1. short-circuited conducting sleeve moulding patrixes
25-2. short-circuited conducting sleeve moulding counterdie 26. copper wire fixed blocks 27. pneumatic feed mechanisms
28. push away short-circuited conducting sleeve cylinder 29. pushing blocks 30. rail bracketses 31. toggle mechanisms
Cylinder 34. left and right sidesing shifting cylinders 35. are inserted the short-circuited conducting sleeve cylinder 32. fork 33. is shifted up and down
36. cylinder 37. supports 38. in last top detect cylinder 39. cylinder supports
40. push rod 41. sensitive switches 42. hydraulic presses 43. bending upper moulds
44. bending lower mould 45. bending moulds 46. bending mould mould bases 47. bending mould dies
47-1. the bending mould is than deep recess mould 47-2. bending mould depression mould
47-3. the bending mould is than the cylinder that pushes of top cylinder 50. on scrobicula cave mould 48. jacking blocks 49.
51. isolation ward 52. isolating doors 53. welding guns
Embodiment
The utility model is described in further detail below in conjunction with accompanying drawing and exemplary embodiments.
In Fig. 1 and Fig. 2, stator 1 main body that motor with cup rotor related in the technology of short-circuited conducting sleeve is set in the simplification motor with cup rotor stator of the present utility model manufacturing includes short-circuited conducting sleeve 2 and stacked silicon steel sheet 3, includes big short-circuited conducting sleeve 2-1 and less short-circuited conducting sleeve 2-2 in the short-circuited conducting sleeve 2; The moulding (A) that includes short-circuited conducting sleeve 2 in the work flow of short-circuited conducting sleeve 2 being set on stacked silicon steel sheet 3, inserting (B), bending (C) and welding (D) is several roads master operation in the production of shaded-pole single-phase asynchronous motor stator.
In Fig. 3, the equipment that short-circuited conducting sleeve is set in the simplification motor with cup rotor stator of the present utility model manufacturing includes flow process automatic control equipment 4, stator transmission device 5, short-circuited conducting sleeve shaped device 6, silicon steel sheet striking gear 7, short-circuited conducting sleeve and assigns device 8, short-circuited conducting sleeve checkout gear 9, short-circuited conducting sleeve bending device 10 and short-circuited conducting sleeve welder 11, wherein: comprise in the described flow process automatic control equipment 4 and be provided with the Omron programmable controller; Described stator transmission device 5, mechanical striking gear 7, short-circuited conducting sleeve assign device 8, short-circuited conducting sleeve checkout gear 9 and short-circuited conducting sleeve bending device 10 to infer long guideway 14 interconnection of sub-cylinder 15 by band, concentrate adjacent being arranged on the workbench 12, short-circuited conducting sleeve shaped device 6 and short-circuited conducting sleeve welder 11 assign by exclusive guideway 13-1 and 13-2 and the short-circuited conducting sleeve on being arranged on workbench 12 respectively that device 8 and short-circuited conducting sleeve bending device 10 are adjacent correspondingly to be linked to each other, be arranged near the workbench 12.
In Fig. 4～Figure 11, the conveyer belt 19 that described stator transmission device 5 main bodys are served as reasons and included chain 16, speed changer 20, drive motors 17, mounting bracket 18, infer sub-cylinder 15 and workbench 12 formations; Described short-circuited conducting sleeve shaped device 6 includes big short-circuited conducting sleeve shaped device 6-1 and less short-circuited conducting sleeve shaped device 6-2, respectively by forming cylinder 22, short-circuited conducting sleeve mould support 23, short-circuited conducting sleeve forming die 24, the short-circuited conducting sleeve mould 25, the tool that include short-circuited conducting sleeve moulding patrix 25-1 and short-circuited conducting sleeve moulding counterdie 25-2 pinch copper wire 21 functions pneumatic feed machine 27, push away short-circuited conducting sleeve cylinder 28, pushing block 29, short-circuited conducting sleeve exclusive guideway 13 and workbench 12; Described silicon steel sheet striking gear 7 includes long guideway 14, rail brackets 30, toggle mechanism 31, fork 32, be shifted cylinder 33 and left and right sidesing shifting cylinder 34 up and down; Described short-circuited conducting sleeve assign device 8 include four slotting short-circuited conducting sleeve cylinders 35 and cylinder mounting bracket 37, four go up top cylinder 36 and long guideway 14; Comprise in the described short-circuited conducting sleeve checkout gear 9 to be provided with and detect cylinder 38, cylinder mounting bracket 39, long guideway 14, rail brackets 30, four push rods 40 and sensitive switches 41; Comprise in the described short-circuited conducting sleeve bending device 10 be provided with hydraulic press 42, by bending upper mould 43 and the mould 45 that constitutes of bending lower mould 44, bending mould mould bases 46, jacking block 48 and long guideway 14, bending lower mould 44 is provided with by first group of bending mould than deep recess mould 47-1, second group of bending mould depression mould 47-2 and the 3rd group of bending mould die 47 that the bending mould constitutes than scrobicula cave mould.
In Figure 12 and Figure 13, comprise the isolation ward 51, long guideway 14, workbench 12, jacking block 48 and the welding gun 53 that are provided with top stator cylinder 49, band isolating door 52 and the cylinder 50 that pushes in the described short-circuited conducting sleeve welder 11.
Claims (3)
1. simplify the equipment that short-circuited conducting sleeve is set in the manufacturing of motor with cup rotor stator for one kind, include flow process automatic control equipment (4), stator transmission device (5), short-circuited conducting sleeve shaped device (6), silicon steel sheet striking gear (7), short-circuited conducting sleeve and assign device (8), short-circuited conducting sleeve checkout gear (9), short-circuited conducting sleeve bending device (10) and short-circuited conducting sleeve welder (11), be characterised in that:
A. described stator transmission device (5), machinery striking gear (7), short-circuited conducting sleeve is assigned device (8), short-circuited conducting sleeve checkout gear (9) and short-circuited conducting sleeve bending device (10) are inferred long guideway (14) interconnection of sub-cylinder (15) by band, concentrate adjacent being arranged on the workbench (12), short-circuited conducting sleeve shaped device (6) and short-circuited conducting sleeve welder (11) are assigned device (8) and short-circuited conducting sleeve bending device (10) adjacent corresponding link to each other with welding exclusive guideway (13-2) with the short-circuited conducting sleeve on being arranged on workbench (12) by short-circuited conducting sleeve exclusive guideway (13-1) respectively, it is other to be arranged on workbench (12);
B. be provided with cyclelog in the described flow process automatic control equipment (4);
C. described stator transmission device (5) main body serve as reasons drive motors (17), the mounting bracket (18) that includes chain (16), band speed changer (20), the conveyer belt (19) of inferring sub-cylinder (15) and workbench (12) formation;
D. described short-circuited conducting sleeve shaped device (6) includes the pneumatic feed machine (27) that comprises the mould (25), the tool that are provided with forming cylinder (22), mould rack (23), mould bases (24), are made of patrix (25-1) and counterdie (25-2) respectively and pinch copper wire (21) function, short-circuited conducting sleeve shaped device (6-1) and the less short-circuited conducting sleeve shaped device (6-2) greatly that pushes away short-circuited conducting sleeve cylinder (28), pushing block (29), short-circuited conducting sleeve exclusive guideway (13) and workbench (12);
E. described silicon steel sheet striking gear (7) includes long guideway (14), rail brackets (30), toggle mechanism (31), fork (32), be shifted cylinder (33) and left and right sidesing shifting cylinder (34) up and down;
F. described short-circuited conducting sleeve is assigned device (8) to include and is inserted short-circuited conducting sleeve cylinder (35) and cylinder mounting bracket (37), goes up top cylinder (36) and long guideway (14);
G. comprise in the described short-circuited conducting sleeve checkout gear (9) to be provided with and detect cylinder (38), cylinder mounting bracket (39), long guideway (14), rail brackets (30), four push rods (40) and sensitive switch (41);
H. comprise in the described short-circuited conducting sleeve bending device (10) be provided with hydraulic press (42), by mould (45), mould bases (46), jacking block (48) and long guideway (14) that patrix (43) and counterdie (44) constitute, counterdie (44) is provided with by first group than deep recess mould (47-1), second group of depression mould (47-2) and the 3rd group of die (47) than scrobicula cave mould (47-3) formation;
I. comprise the isolation ward (51), long guideway (14), workbench (12), jacking block (48) and the welding gun (53) that are provided with top stator cylinder (49), band isolating door (52) and the cylinder that pushes (50) in the described short-circuited conducting sleeve welder (11).
2. the equipment of short-circuited conducting sleeve is set in the simplification motor with cup rotor stator according to claim 1 manufacturing, it is characterized in that the quantity that is provided with of described slotting short-circuited conducting sleeve cylinder (35) and last top cylinder (36) conforms to the quantity that goes up the short-circuited conducting sleeve (2) that is provided with at stator (1).
3. the equipment of short-circuited conducting sleeve is set in the simplification motor with cup rotor stator according to claim 1 manufacturing, it is characterized in that the cyclelog of interior band in the described flow process automatic control equipment (4) is filled the post of by the Omron programmable controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200578539U CN201188573Y (en) | 2008-04-29 | 2008-04-29 | Equipment for setting short ring for producing simple shaded-pole stator of motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200578539U CN201188573Y (en) | 2008-04-29 | 2008-04-29 | Equipment for setting short ring for producing simple shaded-pole stator of motor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201188573Y true CN201188573Y (en) | 2009-01-28 |
Family
ID=40311595
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200578539U Expired - Fee Related CN201188573Y (en) | 2008-04-29 | 2008-04-29 | Equipment for setting short ring for producing simple shaded-pole stator of motor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201188573Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100595997C (en) * | 2008-04-29 | 2010-03-24 | 上海合愉电机有限公司 | Technology and device for simplifying short circuit loop setup in cover pole electromotor stator manufacturing |
| CN110757122A (en) * | 2019-10-31 | 2020-02-07 | 江门市维凯智能装备有限公司 | Copper ring inserting assembling equipment |
-
2008
- 2008-04-29 CN CNU2008200578539U patent/CN201188573Y/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100595997C (en) * | 2008-04-29 | 2010-03-24 | 上海合愉电机有限公司 | Technology and device for simplifying short circuit loop setup in cover pole electromotor stator manufacturing |
| CN110757122A (en) * | 2019-10-31 | 2020-02-07 | 江门市维凯智能装备有限公司 | Copper ring inserting assembling equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090128 Termination date: 20100429 |