CN201187742Y - A high-power LED lamp - Google Patents

A high-power LED lamp Download PDF

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Publication number
CN201187742Y
CN201187742Y CNU2008201022046U CN200820102204U CN201187742Y CN 201187742 Y CN201187742 Y CN 201187742Y CN U2008201022046 U CNU2008201022046 U CN U2008201022046U CN 200820102204 U CN200820102204 U CN 200820102204U CN 201187742 Y CN201187742 Y CN 201187742Y
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radiator
powered led
lamp
power led
led lamps
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诸建平
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

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  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)

Abstract

本实用新型公开了一种大功率LED灯,包括有大功率LED、灯头、散热器,大功率LED固定在散热器上,散热器位于绝缘件和反光罩之间形成的空腔内。本实用新型具有良好的内部结构,散热效果突出,光学处理科学,加工成本低廉,安装简单,外形美观。

Figure 200820102204

The utility model discloses a high-power LED lamp, which comprises a high-power LED, a lamp cap and a radiator. The high-power LED is fixed on the radiator, and the radiator is located in a cavity formed between an insulating part and a reflector. The utility model has good internal structure, outstanding heat dissipation effect, scientific optical processing, low processing cost, simple installation and beautiful appearance.

Figure 200820102204

Description

一种大功率LED灯 A high-power LED lamp

技术领域 technical field

本实用新型涉及一种照明灯,尤其是一种采用大功率LED作为光源的灯。The utility model relates to an illuminating lamp, in particular to a lamp using a high-power LED as a light source.

背景技术 Background technique

目前,市场上主要以小功率LED灯为主,大功率LED灯仍较少。但是大功率LED灯相比于小功率LED灯,由于封装材料和工艺的问题,使其具有很多先天优势,如使用寿命、光源一致性等,随着大功率LED发光效率的不断提高、成本的不断降低,将来大功率LED灯必将替代小功率LED灯,成为市场的主流。At present, the market is mainly dominated by low-power LED lights, and there are still few high-power LED lights. However, compared with low-power LED lights, high-power LED lights have many inherent advantages due to packaging materials and process problems, such as service life and light source consistency. With the continuous improvement of high-power LED luminous efficiency and cost In the future, high-power LED lights will replace low-power LED lights and become the mainstream of the market.

小功率LED灯是将多颗小功率LED串并联组合后,通过两只针脚直接固定在PCB线路板上,由于LED功率很低,因此不需要特殊的散热设计,而且小功率LED成本很低,设计使用简单。但是由于功率有限,采用多颗LED串并联的方式组后,小功率LED的使用寿命较短,容易造成死灯现象,稳定性差,光源的一致性很难得到控制,因此只能引用在一些低端的应用场合。The low-power LED light is a combination of multiple low-power LEDs in series and parallel, and is directly fixed on the PCB circuit board through two pins. Because the LED power is very low, no special heat dissipation design is required, and the cost of low-power LEDs is very low. Designed to be simple to use. However, due to the limited power, after using multiple LEDs in series and parallel, the service life of low-power LEDs is short, it is easy to cause dead lights, the stability is poor, and the consistency of the light source is difficult to control, so it can only be used in some low-power LEDs. end applications.

大功率LED灯由于灯的体积较小,对大功率LED的散热和光学处理带来了一定难度。如专利号为“200720141005.1”的LED灯改良结构专利中,在灯外部设有一灯头,内部设有作为光源的发光二极管,在基座底部贴合有一面积大于基座面积的加大散热片。在专利中,由于灯头和灯罩直接连接,LED固定在散热器上后,造成LED和灯头之间的容纳空间有限,很难对大功率LED进行散热处理,如扩大散热的面积等,而且无法容纳横流电路或驱动电源等,直接影响到灯的使用寿命和应用范围。Due to the small size of the high-power LED lamp, it brings certain difficulties to the heat dissipation and optical processing of the high-power LED. For example, in the LED lamp improved structure patent with the patent number "200720141005.1", a lamp cap is provided outside the lamp, and a light-emitting diode as a light source is provided inside the lamp, and an enlarged heat sink with an area larger than the base area is attached to the bottom of the base. In the patent, since the lamp cap and the lampshade are directly connected, after the LED is fixed on the radiator, the accommodation space between the LED and the lamp cap is limited, and it is difficult to dissipate heat for high-power LEDs, such as expanding the heat dissipation area, etc., and cannot accommodate The cross-current circuit or driving power directly affect the service life and application range of the lamp.

实用新型内容Utility model content

针对上述问题,本实用新型提供一种大功率LED灯。In view of the above problems, the utility model provides a high-power LED lamp.

为了实现上述目的,本实用新型所采取的技术方案是:一种大功率LED灯,包括有大功率LED、灯头、散热器,大功率LED固定在散热器上,散热器位于绝缘件和反光罩之间形成的空腔内;In order to achieve the above purpose, the technical solution adopted by the utility model is: a high-power LED lamp, including a high-power LED, a lamp holder, and a radiator. The high-power LED is fixed on the radiator, and the radiator is located on the insulating part and the reflector In the cavity formed between;

所述的反光罩外设置有灯罩。A lampshade is arranged outside the reflector.

所述的散热器与散热鳍片为一体结构,散热鳍片外有绝缘体,绝缘体上有若干散热孔。The heat sink and the heat dissipation fins are integrally structured, and the heat dissipation fins have an insulator outside, and a plurality of heat dissipation holes are arranged on the insulator.

所述的灯头可以为螺纹式、卡口式结构。The lamp cap can be a screw type or a bayonet type structure.

所述的绝缘件包括有上端的空心圆柱体和下端的空心圆台,中间有一平面隔离。The insulator includes a hollow cylinder at the upper end and a hollow circular platform at the lower end, and a plane is separated in the middle.

所述的绝缘件外侧设置有外螺纹,配合灯头的螺纹,使两者紧固。External threads are provided on the outer side of the insulator to cooperate with the threads of the lamp cap to fasten the two.

所述的散热鳍片分布有散热鳍片分支。The heat dissipation fins are distributed with branches of heat dissipation fins.

所述的反光罩为空心的类似圆柱体或圆台体形状的结构。The reflector is a hollow structure similar to a cylinder or a truncated cone.

所述的反光罩表面镀有铝、银,和/或增反膜。The surface of the reflector is coated with aluminum, silver, and/or anti-reflection film.

所述的灯罩内部表面镀有增透膜。The inner surface of the lampshade is coated with an anti-reflection film.

本实用新型在灯罩内部设置了反光罩和绝缘件组成的空腔结构,扩大了灯具内部的容纳体积,能够容纳整个散热器,其中散热器可以采用铝型材挤压成形,散热面积大,质量轻,成本低,加工简单。The utility model is provided with a cavity structure composed of a reflector and insulating parts inside the lampshade, which expands the interior volume of the lamp and can accommodate the entire radiator, wherein the radiator can be formed by extruding aluminum profiles, with large heat dissipation area and light weight , low cost and simple processing.

大功率LED光源固定在散热器的中央,并突出于反光罩,在反光罩的表面镀有反光材料,如铝、银等材料,并在反光材料的表面镀有增反层,能够有效增加光线的反射效果,提高减少光损。The high-power LED light source is fixed in the center of the radiator and protrudes from the reflector. The surface of the reflector is coated with reflective materials, such as aluminum, silver and other materials, and the surface of the reflective material is coated with an enhanced reflection layer, which can effectively increase the light The reflective effect is improved to reduce light loss.

本实用新型具有良好的内部结构,散热效果突出,光学处理科学,加工成本低廉,安装简单,外形美观。The utility model has good internal structure, outstanding heat dissipation effect, scientific optical processing, low processing cost, simple installation and beautiful appearance.

说明书附图Instructions attached

图1为本实用新型实施例1的立体示意图Fig. 1 is the three-dimensional schematic diagram of the utility model embodiment 1

图2为本实用新型实施例1的剖面示意图Fig. 2 is the sectional schematic diagram of the utility model embodiment 1

图3为本实用新型实施例1的散热器示意图Fig. 3 is the radiator schematic diagram of the utility model embodiment 1

图4为本实用新型实施例2的立体示意图Fig. 4 is the three-dimensional schematic diagram of the utility model embodiment 2

图5为本实用新型实施例2的剖面示意图Fig. 5 is the sectional schematic diagram of the utility model embodiment 2

具体实施方式 Detailed ways

如图1所示,本实施例1的外观为一传统灯,可见部分有灯头1、绝缘件2、反光罩5、大功率LED4、灯罩6等。在图中,灯头1采用各种标准的螺纹结构,安装使用方便,可直接替代现有的灯。绝缘件2连接于灯头1,采用塑料、陶瓷等绝缘材料制作,电气隔离灯头1以下的部件。在绝缘件2的表面均匀分布有长方形的散热孔21,其大小、数量、形状可以根据具体的使用来设计,来增加绝缘件2和反光罩5内部散热器的空气对流,加强散热。灯罩6是采用透明玻璃或亚克力等材料制作,内部有反光罩5、大功率LED4等结构,灯罩6也可以根据光效的需要,采用磨砂玻璃或半透明的其他塑料材料制作各种不同形状,增加光线的柔和度和美观度。在具体的实际使用中,灯罩6也可以不安装,大功率LED4和反光罩5直接裸露在空气中。As shown in FIG. 1 , the appearance of this embodiment 1 is a traditional lamp, and the visible parts include a lamp cap 1 , an insulator 2 , a reflector 5 , a high-power LED 4 , and a lampshade 6 . In the figure, the lamp holder 1 adopts various standard thread structures, which is convenient to install and use, and can directly replace the existing lamp. The insulator 2 is connected to the lamp cap 1 and is made of insulating materials such as plastics and ceramics, and is electrically isolated from components below the lamp cap 1 . Evenly distributed on the surface of the insulator 2 are rectangular heat dissipation holes 21, the size, quantity and shape of which can be designed according to the specific use to increase the air convection of the heat sink inside the insulator 2 and the reflector 5 to strengthen heat dissipation. The lampshade 6 is made of materials such as transparent glass or acrylic, and has structures such as a reflector 5 and a high-power LED4 inside. The lampshade 6 can also be made of frosted glass or other translucent plastic materials in various shapes according to the needs of the light effect. Increase the softness and beauty of light. In actual use, the lampshade 6 may not be installed, and the high-power LED 4 and the reflector 5 are directly exposed in the air.

在图2中可以看出,实施例1具体由灯头1、绝缘件2、散热器3、大功率LED4、反光罩5、灯罩6、导线7组成。其中,在绝缘体2的圆柱形上方设置有螺纹22,灯头1和绝缘件2通过螺纹结构紧密固定,在绝缘体2的下端空心圆台表面设置有众多散热孔21。散热器3固定在绝缘件2和散热器3所形成的空腔内。大功率LED4的基座端有一圆柱型凸起,上方固定有一透镜。大功率LED4通过基座凸起紧配固定在散热器3一端的凹槽31内,其中大功率LED4和凹槽31的机械接触间隙中涂布有导热胶,增加导热效率。大功率LED4的两个电极通过导线7焊接,并引出到在灯头1上。As can be seen in FIG. 2 , Embodiment 1 is specifically composed of a lamp cap 1 , an insulator 2 , a radiator 3 , a high-power LED 4 , a reflector 5 , a lampshade 6 , and a wire 7 . Wherein, a thread 22 is provided on the cylinder of the insulator 2, and the lamp cap 1 and the insulator 2 are tightly fixed by the thread structure, and a plurality of cooling holes 21 are provided on the surface of the hollow circular platform at the lower end of the insulator 2. The radiator 3 is fixed in the cavity formed by the insulator 2 and the radiator 3 . The base end of the high-power LED 4 has a cylindrical protrusion, and a lens is fixed above it. The high-power LED4 is tightly fitted and fixed in the groove 31 at one end of the heat sink 3 through the protrusion of the base, wherein the mechanical contact gap between the high-power LED4 and the groove 31 is coated with heat-conducting glue to increase heat conduction efficiency. Two electrodes of high-power LED4 are welded by wire 7, and lead out on lamp cap 1.

在反光罩5的表面涂布有铝、银等发光材料,以增加LED光线的反光效果。同时,在发光材料表面也可以镀有一层或多层的增反膜,进一步提高反光罩5的反光效果。Luminescent materials such as aluminum and silver are coated on the surface of the reflector 5 to increase the reflective effect of the LED light. At the same time, one or more layers of anti-reflection films can also be coated on the surface of the luminescent material to further improve the reflection effect of the reflector 5 .

在图3中,散热器3为类似圆柱型的结构,中间为实心结构。较为普遍的是采用铝合金挤压的方式直接一次成型,再根据需要长度进行截取。这样方式的加工具有成本低廉、重量轻、散热效果好等特点,另外也可以采用铜、铝等材料进行设计加工。在散热器3的一端设置有凹槽31,用于固定大功率LED。在四周分布有散热鳍片32,其中散热鳍片32有分支结构,并且可制作多分支结构,以扩大散热面积。In FIG. 3 , the radiator 3 is a cylindrical structure with a solid structure in the middle. It is more common to use aluminum alloy extrusion to form directly at one time, and then cut according to the required length. This method of processing has the characteristics of low cost, light weight, and good heat dissipation effect. In addition, materials such as copper and aluminum can also be used for design and processing. A groove 31 is provided at one end of the heat sink 3 for fixing high-power LEDs. Radiating fins 32 are distributed around, wherein the cooling fins 32 have a branch structure, and a multi-branch structure can be made to expand the heat dissipation area.

在图4中,灯头1为各种标准规格的卡口式结构,具体结构包括有绝缘体2、大功率LED4、反光罩5、灯罩6等。在图5中,由于灯头1没有螺纹结构,因此灯头1和绝缘件2采用黏结或卡扣的方式进行连接。驱动电源8安装在绝缘件2内部,通过导线10直接连接在灯头1的两个电极,导线7通过散热器3的散热鳍片32之间的间隙,将大功率LED4与驱动电源8连接,驱动电源8则通过导线10连接到灯头1。由于安装了驱动电源,因此使灯具能够直接在市电下使用,无需购买和安装额外的电源。In FIG. 4 , the lamp holder 1 is a bayonet structure of various standard specifications, and the specific structure includes an insulator 2 , a high-power LED 4 , a reflector 5 , a lampshade 6 and the like. In FIG. 5 , since the lamp cap 1 has no thread structure, the lamp cap 1 and the insulator 2 are connected by bonding or buckling. The driving power supply 8 is installed inside the insulator 2, and is directly connected to the two electrodes of the lamp cap 1 through the wire 10, and the wire 7 passes through the gap between the heat dissipation fins 32 of the radiator 3 to connect the high-power LED 4 with the driving power supply 8 to drive The power supply 8 is connected to the lamp holder 1 through a wire 10 . Since the drive power is installed, the lamp can be used directly under the mains power without purchasing and installing an additional power supply.

在图中,散热器3中央没有设立凹槽31,大功率LED4通过螺丝9紧密固定在散热器3的中央表面,在大功率LED4和散热器3的一端表面紧密接触,并有导热胶等高导热材料填充,以增加导热率。在灯罩6的内表面镀一层或多层的增透膜,能够有效的增加光线的出光率。In the figure, there is no groove 31 in the center of the radiator 3, and the high-power LED 4 is tightly fixed on the central surface of the radiator 3 by screws 9, and the surface of one end of the high-power LED 4 and the radiator 3 is in close contact, and there is a heat-conducting glue of the same height. Filled with thermally conductive material to increase thermal conductivity. Coating one or more layers of anti-reflection film on the inner surface of the lampshade 6 can effectively increase the light output rate of the light.

以上所述的实施例,只是本实用新型较优选的具体实施方式,本领域的技术人员在技术方案范围内进行的通常变化和替换都应该包括在本实用新型的保护范围内。The above-mentioned embodiments are only preferred specific implementations of the utility model, and ordinary changes and replacements made by those skilled in the art within the scope of the technical solution should be included in the protection scope of the utility model.

Claims (9)

1, a kind of high-powered LED lamp includes great power LED, lamp holder, radiator, it is characterized in that great power LED is fixed on the radiator, in the cavity that radiator forms between insulating part and reflection shield.
2, according to claims 1 described a kind of high-powered LED lamp, it is characterized in that described reflection shield is outside equipped with lampshade.
3, according to claims 1 or 2 described a kind of high-powered LED lamps, it is characterized in that described radiator and radiating fin are structure as a whole, radiating fin has insulator outward, and some louvres are arranged on the insulator.
4, according to claims 3 described a kind of high-powered LED lamps, it is characterized in that described lamp holder can be screw-type, bayonet type structure.
5, according to claims 1 described a kind of high-powered LED lamp, it is characterized in that described insulating part includes the hollow cylinder of upper end and the hollow round platform of lower end, there is a planar isolated centre.
6, according to claims 1 or 5 described a kind of high-powered LED lamps, it is characterized in that described insulating part arranged outside has external screw thread, cooperate the screw thread of lamp holder, make both fastening.
7, according to claims 3 described a kind of high-powered LED lamps, it is characterized in that described radiating fin is distributed with radiating fin branch.
8,, it is characterized in that described reflection shield is the hollow similar cylinder or the structure of Rotary-table shape according to claims 1 described a kind of high-powered LED lamp.
9,, it is characterized in that described reflection shield surface is coated with aluminium, silver and/or increases anti-film according to claims 1 or 8 described a kind of high-powered LED lamps.
10,, it is characterized in that the inner surface of described lampshade is coated with anti-reflection film according to claims 1 or 8 described a kind of high-powered LED lamps.
CNU2008201022046U 2008-04-30 2008-04-30 A high-power LED lamp Expired - Fee Related CN201187742Y (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101571268B (en) * 2008-04-30 2014-04-09 诸建平 High power LED lamp
CN103996786A (en) * 2014-06-11 2014-08-20 常州市宏硕电子有限公司 High-brightness light-emitting diode

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101571268B (en) * 2008-04-30 2014-04-09 诸建平 High power LED lamp
CN103996786A (en) * 2014-06-11 2014-08-20 常州市宏硕电子有限公司 High-brightness light-emitting diode

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