CN201187318Y

CN201187318Y - Top and bottom interconnecting type hydraulic support

Info

Publication number: CN201187318Y
Application number: CNU2008200039105U
Authority: CN
Inventors: 张学进
Original assignee: Individual
Current assignee: Individual
Priority date: 2008-02-25
Filing date: 2008-02-25
Publication date: 2009-01-28
Anticipated expiration: 2018-02-25

Abstract

The utility model relates to a top-bottom interconnected hydraulic support for supporting a top board of a fully mechanized coal mining face. The hydraulic support comprises a top beam, a pedestal, a shield beam, a swing rod, jacks, a plurality of hydraulic props, a top beam pusher and a pedestal connector. The hydraulic support is characterized in that the plurality of hydraulic props are vertically or obliquely arranged between the top beam and the pedestal; the upper end of the shield beam is hinged with the back part of the top beam and the lower end of the shield beam is hinged with the back part of the pedestal via the swing rod; pilot frames and a follow-up frame are arranged at the middle part of a mining face in a spaced manner; the top beams and the pedestals of the adjacent supports are respectively connected together via the top beam pusher and the pedestal connector; the top beam jack is arranged horizontally between the top beam pushers of the adjacent supports; the pedestal is provided with the pedestal jack; and the follow-up frame is moved forwards after the pilot frames on the two sides of the follow-up frame is moved forward to the desired position and supports the top board. The hydraulic support has the advantages of simple structure, light weight, easy installation and transportation, simple operation, good integrity, stability and directionality, wide application range and capability of loaded movement.

Description

Hydraulic bracket with interconnected top and bottom

Affiliated technical field

The utility model relates to the hydraulic support of fully-mechanized mining working roof timbering under a kind of coal mine.

Background technology

The hydraulic support of China's coal-mine fully-mechanized mining working use at present can be divided into three types by itself and coal-face surrounding rock interaction characteristics: brace type, protected type, support shield type.Hydraulic chock-shield support is made up of back timber, column, base, push unit etc.; Protected type, standing shield hydraulic support are made up of parts such as back timber, caving shield, column, base, push unit and front-rear linkages, and front-rear linkage and base, caving shield are formed four linkages.

The column of standing support uprightly arranges between back timber, base, and is simple in structure, the supporting efficiency height, and it is strong to cut the top ability; But owing to do not have four linkages and caving shield, its stability and rear portion protective capacities are lower, are only applicable to stablize the coal-face of top board, less in actual use employing.

Shield adopts four linkages, and stability is high, and the rear portion protective capacities is strong; But because its column is less, and is and is in tilted layout, supporting efficiency is low, and it is relatively poor to cut the top ability, can not stablely use with under the upper plate medium.

The similar standing support of chock shield front portion structure, rear portion are provided with caving shield and four linkages, have strengthened the stability and the protective of support, have improved the support and the supporting capacity of support, and the scope of application is wider, but cost is higher.

Above-mentioned support four linkages mainly play stable equilibrium's effect, and its stressed member is many, and the stress complexity need be born the huge shearing between face roof, the base plate, and back timber is with respect to the various bending moments and the torque of base, so requirement of strength is very high.Above-mentioned supporting structure is complicated heavy, and the raw material consumption is big, the difficulty of processing height, and cost is high, and the equipment one-time investment is very big; The laggard row of whole assembling is installed, needed when transporting to support, and it is difficult to cause equipment transportation, installation, work plane to shift; Form a complete and comprehensive system for collecting real estate fees facility, peopleware, maintainability, geological conditions etc. of colliery are had relatively high expectations, thereby limited its promoting the use of in medium and small colliery.

Above-mentioned three class supports are the base cribbing, i.e. hydraulic support falls frame, moves frame, supports all based on the work plane base plate in the coal mining process, and push unit is that strong point pulling bracket base moves forward along base plate with the work plane conveyer.Hydraulic support is easy to generate and glides or fall frame when using in the inclined cut, need take the anti-skid measure, causes cost to increase, and efficient reduces, but effect is unsatisfactory.

The utility model content

The purpose of this utility model provides a kind of hydraulic bracket with interconnected top and bottom.This support has been cancelled four linkages, and supporting structure and force-bearing situation are greatly simplified; This weight support frame, cost greatly reduce than above-mentioned hydraulic support, can assemble at the work plane scene, support is convenient to operation, to face roof, base plate wide accommodation, supporting efficiency, protective capacities are strong, can effectively solve support in the downslide of inclined cut and the problem of falling the frame.

The technical scheme that its technical problem that solves the utility model adopts is as follows:

Hydraulic bracket with interconnected top and bottom comprises parts such as back timber, base, caving shield, fork, jack, hydraulic prop, back timber push unit, seat connection apparatus.Between this set cap, the base along support longitudinal centre line both sides upright or 4 or 6 hydraulic props that are in tilted layout, the caving shield upper end is hinged with the back timber rear portion, the lower end is hinged by fork and base rear portion.The back timber push unit is arranged at the back timber below, and seat connection apparatus is arranged at the base both sides; According to the splicing sleeve of back timber push unit, pass guide rail and seat connection apparatus hinge seat, is connected the front and back position difference that guide rail is provided with at back timber, base respectively, support is divided into first saddle and follows frame; Elder generation's saddle and follow frame and in work plane, arrange at interval, the adjacent stent back timber is by the back timber push unit, base is associated in together by seat connection apparatus, the back timber jack is often to stretch state or the status level that often contracts is installed between the front and back back timber push unit between the adjacent stent back timber, and the base middle part is provided with the base jack.In force piece when reach, adopt the mode of moving frame at interval to carry out, promptly follow frame the first saddle of its both sides all moved forward put in place and roof supporting after the operation that moves forward again.

Described back timber adopts the board-like rigidity back timber of expanded letter, and its width is more smaller than force piece center to center distance (1.5m or 1.25m).The back timber push unit is made up of splicing sleeve, passing body, hinge seat, guide way and passing guide rail, splicing sleeve is fixed on the back timber below, passing guide rail is located in the adjacent stent back timber, passing body one end is connected with the splicing sleeve fixed pin shaft, the centre position is horizontally disposed with back timber jack hinge seat in opposite directions, the other end upwards vertically is provided with guide way, guide way in passing guide rail before and after, slide up and down.Elder generation saddle back timber below fixedly installs splicing sleeve by the position, back along the axis both sides, and inside, the forward position of back timber is provided with the passing guide rail; Follow forward position, frame back timber below and fixedly install splicing sleeve along the axis both sides, back timber is provided with the passing guide rail by inside, both sides, position, back.

Described base adopts monolithic or left and right sides separable type base, is provided with the base jack that is connected with the work plane conveyer in the middle of the base.Seat connection apparatus is by hinge seat, connecting rod, guide runner and be connected guide rail and form, hinge seat is fixed on the base both sides, connecting guide rail is located in the adjacent stent base, the connecting rod two ends have slotted hole, the one end links mutually with hinge seat, the other end links mutually with guide runner, slides in guide runner front and back in connecting guide rail.Inside, both sides, elder generation saddle base forward position is provided with the connection guide rail, and base rear positions both sides fixedly install hinge seat; Follow both sides, frame base forward position and fixedly install hinge seat, inside, base rear positions both sides is provided with the connection guide rail.

Described caving shield is flat box structure, and first saddle caving shield both sides can be provided with side guard board backward, follows frame caving shield both sides side guard board is set forward.Described fork can be two box structures independently, also can as a whole box structure.

In coal-face is arranged, first saddle with follow frame and arrange at interval, be arranged in order along work plane; All support combines as a whole by back timber push unit between the adjacent stent back timber and the seat connection apparatus between base.

Above-mentioned support basic structure can other functions of corresponding realization after suitably changing.Following structural change can require to implement alone or in combination according to the concrete function of coal work in the face of hydraulic support.

1, beam and preceding beam jack before back timber inside is set up, jack is controlled stretching out of preceding beam and is withdrawn, thereby the coal-face roof of head face is carried out immediate support.

2, the back timber front end is set up face guard and wall supporting jack, and jack is controlled digging and regaining of face guard, thereby commute wall caving working face wall plays the wall supporting effect.

3, the caving shield lower end is set up caving coal tail boom and is put the coal jack, jack control caving coal tail boom swing angle, thereby control caving coal speed.

Compare with the described hydraulic support of " background technology " part, the beneficial effects of the utility model are:

1, the utility model has been cancelled the rigidity four-bar linkage structure that comprehensive mining hydraulic bracket generally adopts, and has simplified supporting structure and stress, and bigger ventilation section and walkway can be provided; Single part is simple in structure, in light weight, and raw material, energy consumption reduce, and is easy to process, cost is low, dismounting convenient transportation, but assembled on site.

2, the utility model is a top base formula hydraulic support, first saddle, follows alternately reach of frame, and back timber, the base of reach support still to be in the holding state support drives and move forward by passing jack, thereby has improved the stability in the support reach process.

3, the utility model back timber push unit is a rigid structures, can effectively control the distance between the adjacent stent back timber; Seat connection apparatus is scalable within the specific limits mentions, falls action with what adapt to the bracket hydraulic pillar, can effectively control the distance between the adjacent stent base when bracket base falls within base plate; The flexible of jack passed in control back timber both sides, can adjust support reach direction, thereby guaranteed the directionality in the support reach process.

4, all force piece is as a whole by back timber push unit, the seat connection apparatus connection of adjacent stent, has guaranteed the globality of force piece.

5, therefore the utility model is applicable to the high inclination-angle coal-face owing to have above-mentioned 2,3,4 described beneficial effects, can effectively avoid support in the downslide of inclined cut or the phenomenon of falling the frame.

6, in support when reach, only unload, do not carry post as the hydraulic prop of moving support, can realize that band carries to move frame, helps controlling breaking roof.

7, the design feature of the utility model support has guaranteed supporting efficiency, stability and the rear portion protective capacities of support, can be widely used in from stablizing top board to breaking roof, various coal-faces from nearly level to high inclination-angle.

Description of drawings

Fig. 1 is a kind of preferred version embodiment of the utility model support schematic diagram.

Fig. 2 A, Fig. 2 B are the utility model back timber push unit enlarged drawings.

Fig. 3 A, Fig. 3 B are the utility model seat connection apparatus enlarged drawings.

Fig. 4 is that a kind of preferred version embodiment of the utility model moves the frame schematic diagram.

The specific embodiment

Below in conjunction with drawings and Examples the utility model is described further.

In conjunction with Fig. 1, Fig. 2 A, Fig. 2 B, Fig. 3 A, Fig. 3 B, a kind of preferred version embodiment of the utility model comprises:

Elder generation saddle back timber 1 below is provided with back timber push unit 11 by the position, back, follows forward position, frame back timber 6 belows and is provided with back timber push unit 11.Back timber push unit 11 is made up of splicing sleeve 12, passing body 13, guide way 14, hinge seat 15, passing guide rail 16, splicing sleeve 12 is fixed on back timber 1,6 belows, pass guide rail and be arranged at back timber 1,6 inside, passing body 13 1 ends is connected with splicing sleeve 12 fixed pin shafts, the centre position is horizontally disposed with hinge seat 15 in opposite directions, the other end upwards vertically is provided with guide way 14, guide way 14 in passing guide rail 16 before and after, slide up and down.

Elder generation's saddle base 2, be provided with the base jack 21 that are connected with conveyer in the middle of following frame base 7; Both sides, elder generation saddle base 2 rear portion are respectively equipped with seat connection apparatus 22, follow frame base 7 front part sides and are respectively equipped with seat connection apparatus 22.Seat connection apparatus 22 is by hinge seat 23, connecting rod 24, guide runner 25 and be connected guide rail 26 and form, hinge seat 23 is fixed on base 2 and base 7 both sides, connect guide rail 26 and be arranged at base 7 and base 2 inside, connecting rod 24 two ends have slotted hole, linking mutually with guide runner 25, hinge seat 23 respectively, slides in guide runner 25 front and back in connecting guide rail 26.

Hydraulic prop 5 uprightly is arranged between back timber 1, the base 2, and caving shield 3 upper ends and back timber 1 rear end are hinged, and the lower end is hinged by fork 4 and base 2.Level is installed the back timber jack 8 of often stretching state between the back timber push unit 11 that frame back timber 6 belows are followed in the back timber push unit 11 of elder generation saddle back timber 1 below and both sides; Elder generation's saddle back timber 1 is followed frame back timber 6 with its both sides and is connected together by back timber push unit 11, and first saddle base 2 is followed frame base 7 with its both sides and connected together by seat connection apparatus 22.

In the coal-face actual arrangement, hydraulic bracket with interconnected top and bottom is arranged in order at coal-face, first saddle with follow frame and arrange at interval; All supports combine as a whole by the back timber push unit and the seat connection apparatus of adjacent stent, and the back timber jack level of often stretching state is installed between the back timber push unit between adjacent stent, and the base jack piston rod all is in retracted state.Below be example with Fig. 1, Fig. 4, the frame process of moving in the actual use of top end interconnection type support is described.

1, the coal-winning machine coal cutting is by after the flexible distance of conveyer, and the base jack piston rod 21 on the

bracket base

2,7 stretches out whole strokes, and the work plane conveyer is pushed into the working face wall place.

2, first saddle hydraulic prop 5 shrinks and mentions, and back timber 1 descends under the self gravitation effect and breaks away from top board, is followed frame back timber 6 by both sides and supports to pop-up by back timber push unit 11; Base 2 climbs away base plate under the castering action of hydraulic prop 5, followed frame base 7 by both sides and stretch downwards by seat connection apparatus 22.

3, back timber jack 8 piston rods of first saddle back timber 1 both sides shrink whole strokes, and pulling back timber 1 is followed the holder support effect lower edge of frame back timber 6 and passed stroke of guide rail 16 reaches in both sides; Base jack 21 piston rods on the base 2 shrink whole strokes, and pulling base 2 is followed frame base 7 in both sides drop-down effect lower edge connects stroke of guide rail 26 reaches.Under the acting in conjunction of back timber jack 8, base jack 21, stroke of the whole reach of first saddle.

4, after first saddle back timber 1, base 2 reaches put in place, fall hydraulic prop 5, roof supporting; This moment, back timber jack 8, base jack 21 piston rods of its both sides were in complete retracted state.

5, after the first saddle of both sides was advanced to a roof supporting, following frame can move forward.Follow 5 contractions of frame hydraulic prop and mention, back timber 6 descends under the self gravitation effect and breaks away from top board, is supportted to pop-up by back timber push unit 11 by both sides elder generation saddle back timber 1; Base 7 climbs away base plate under the castering action of hydraulic prop 5, followed frame base 2 by both sides and stretch downwards by seat connection apparatus 22.

6, back timber jack 8 piston rods of following frame back timber 6 both sides stretch out whole strokes, promote back timber 6 and pass stroke of guide rail 16 reaches in the holder support effect lower edge of both sides elder generation saddle back timber 1; Base jack 21 piston rods on the base 7 shrink whole strokes, and pulling base 7 connects stroke of guide rail 26 reaches in the drop-down effect lower edge of both sides elder generation saddle base 2.Under the acting in conjunction of back timber jack 8, base jack 21, follow stroke of the whole reach of frame.

7, follow after 7 reaches of frame back timber 6, base put in place, fall hydraulic prop 5, roof supporting; This moment, back timber jack 8 piston rods of its both sides were in the state that stretches out fully, and base jack 21 piston rods are in complete retracted state.

8, after all supports moved frame and finish, force piece restPosed, and all back timber jack 8 piston rods are in the state that stretches out fully, and base jack 21 piston rods are in complete retracted state.

9, the reach of coal-face support can begin from the first saddle of optional position to carry out, and follows frame and can move forward after the first saddle of its both sides is advanced to a roof supporting.By above-mentioned sequence of movement characteristics as can be seen: can earlier the reach synchronously of first saddle be put in place according to work plane actual conditions and needs when work plane moves frame, and then move and follow frame.

If 10 in moving the frame process, the first saddle that moves or the hydraulic prop of following frame only unload and do not mention, the utility model hydraulic bracket with interconnected top and bottom can be realized promptly that band carries and move frame, be applicable to than the breaking roof work plane.

The embodiment of the another kind of preferred version of the utility model is: with the splicing sleeve of back timber push unit in the foregoing description, connect guide rail formerly saddle back timber and the front and back position of following on the frame back timber exchange, the back timber jack changes the state that often contracts into and installs.It moves the frame sequence of movement: the base jack piston rod of (1) hydraulic support stretches out whole strokes, and the work plane conveyer is pushed into the working face wall place; (2) first saddle hydraulic prop shrinks and mentions, and set cap descends and breaks away from top board, and base climbs away base plate under the castering action of hydraulic prop; (3) the back timber jack piston rod of first saddle both sides stretches out whole strokes, and base is passed jack and shunk whole strokes, under its acting in conjunction, and stroke of the whole reach of first saddle; (4) first saddle is fallen hydraulic prop, roof supporting; (5) follow the contraction of frame hydraulic prop and mention, set cap descends and breaks away from top board, and base climbs away base plate under the castering action of hydraulic prop; (6) follow the back timber jack of frame both sides, the piston rod of base jack shrinks whole strokes, under its acting in conjunction, follows stroke of the whole reach of frame; (6) follow frame and fall hydraulic prop, roof supporting, the face support of finishing the work reach action.

Claims

1, a kind of hydraulic bracket with interconnected top and bottom that is used for fully-mechanized mining working roof timbering under the coal mine, comprise back timber, base, caving shield, fork, jack, hydraulic prop, back timber push unit, seat connection apparatus etc., it is characterized in that: upright or some hydraulic props that are in tilted layout between back timber, the base, the caving shield upper end is hinged with the back timber rear portion, and the lower end is hinged by fork and base rear portion; Both sides, back timber below are provided with the back timber push unit, and the base both sides are provided with seat connection apparatus; Base mounting seat jack, level is installed the back timber jack of often stretching state between the back timber push unit of adjacent stent; Elder generation's saddle and follow frame and arrange at interval that in work plane adjacent stent is associated in together by back timber push unit, seat connection apparatus.

2, hydraulic bracket with interconnected top and bottom according to claim 1, it is characterized in that: the back timber push unit is made up of splicing sleeve, passing body, hinge seat, guide way and passing guide rail, splicing sleeve is fixed on the back timber below, passing guide rail is located in the adjacent stent back timber, passing body one end is connected with the splicing sleeve fixed pin shaft, the centre position is horizontally disposed with hinge seat in opposite directions, and the other end upwards vertically is provided with guide way, guide way in passing guide rail before and after, slide up and down.

3, hydraulic bracket with interconnected top and bottom according to claim 1, it is characterized in that: seat connection apparatus is by hinge seat, connecting rod, guide runner and be connected guide rail and form, hinge seat is fixed on the base both sides, connecting guide rail is located in the adjacent stent base, the connecting rod two ends have slotted hole, one end links mutually with hinge seat, and the other end links mutually with guide runner, slides in guide runner front and back in connecting guide rail.

4, hydraulic bracket with interconnected top and bottom according to claim 1, it is characterized in that: first saddle back timber below fixedly installs splicing sleeve by the position, back along the axis both sides, inside, the forward position of back timber is provided with the passing guide rail, inside, both sides, base forward position is provided with the connection guide rail, and base rear positions both sides fixedly install hinge seat; Follow forward position, frame back timber below and fixedly install splicing sleeve along the axis both sides, back timber is provided with the passing guide rail by inside, both sides, position, back, and both sides, base forward position fixedly install hinge seat, and inside, base rear positions both sides is provided with the connection guide rail.

5, hydraulic bracket with interconnected top and bottom according to claim 1 is characterized in that: back timber push unit splicing sleeve and passing guide rail formerly saddle back timber exchange with the front and back position of following on the frame back timber, and the back timber jack then changes the state that often contracts into and installs.

6, hydraulic bracket with interconnected top and bottom according to claim 1 is characterized in that: beam and preceding beam jack before back timber inside can be set up become the timely shield support that can in time screen the work plane end face.

7, hydraulic bracket with interconnected top and bottom according to claim 1 is characterized in that: the back timber front end can be set up face guard and wall supporting jack, becomes the wall supporting support that can prevent coal wall caving.

8, hydraulic bracket with interconnected top and bottom according to claim 1 is characterized in that: the caving shield lower end is set up caving coal tail boom and is put the coal jack, becomes sublevel caving hydrau lic support.