CN201186367Y - Vertical type twin band saw with adjustable saw width - Google Patents
Vertical type twin band saw with adjustable saw width Download PDFInfo
- Publication number
- CN201186367Y CN201186367Y CNU2008200739935U CN200820073993U CN201186367Y CN 201186367 Y CN201186367 Y CN 201186367Y CN U2008200739935 U CNU2008200739935 U CN U2008200739935U CN 200820073993 U CN200820073993 U CN 200820073993U CN 201186367 Y CN201186367 Y CN 201186367Y
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- sawing machine
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- movable
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Abstract
The utility model relates to a vertical double-band saw whose saw width is adjustable, in particular to a device for processing a mechanical rectangular sample of a metallic plate, a metallic rod and a section bar. Generally the rectangular sample is processed twice through adopting a single-saw blade, a fixed double-band saw or a duplex-surface milling machine, which has the defects that the efficiency is low, the application range is narrow, and the cost, the energy consumption and the material consumption are big and the like. The vertical double-band saw whose saw width is adjustable is designed, which mainly comprises a movable band sawing machine, a fixed band sawing machine and an operating board, wherein the movable band sawing machine and the fixed band sawing machine are fixed on a machine base, and the movable band sawing machine adjusts the distance between the two band saws through moving a slide way and a distance adjusting wheel, a front and a rear fixtures are installed on the operating board, which tightly clamps a work-piece through clamping a cylinder, and the operation board moves through moving the slide way. The width of the saw can be adjusted between 30-100mm in a stepless adjusting mode, the processing overall thickness is less than or equal to 400mm, the overall height of the sample is less than or equal to 420mm, and the utility model has the characteristics that the circulated cooling is adopted to prevent the sample to be excessively heated, the invested cost of the device is low, the energy and the materials are saved and the like, and the saw improves the processing efficiency, the accuracy and the automation degree.
Description
Technical field
The utility model relates to the energy-efficient process equipment of sheet metal material, bar and other section bars, is particularly useful for the processing of sheet material mechanics sample.
Background technology
Band saw is the rough machined common equipment of metal material, is generally single saw blade, or saws wide two fixing saw blades (being the biobelt saw).Sheet metal material mechanics sample normally is processed into the rectangle of certain width earlier.Normally with single band saw, double sides milling machine or saw wide fixing biobelt saw and carry out roughing.Wherein single band saw needs twice processing, and the double sides milling machine equipment investment is big, power consumption is high and processing fent all is the light scrap of iron plane flower class, saws wide fixing biobelt saw has then limited equipment owing to sample that can only the fixed processing width the scope of application.
The purpose of this utility model is to overcome above-mentioned single band saw, saws the deficiency that wide fixing biobelt is sawed processing mode, designs a kind of wide adjustable vertical biobelt saw of sawing.
Summary of the invention
The wide adjustable vertical biobelt saw of the saw of the utility model design is main to be realized by following structure.
Mainly form by movable belt sawing machine (1), fixed band sawing machine (2), workbench (4), base (6), distance adjustment wheel (7), clamping cylinder (13), front and back anchor clamps (14), (15), movable belt sawing machine shifting sledge (17), movable workbench slide rail (18).Be fixed on the base (6) at movable belt sawing machine (1) and fixed band sawing machine (2), wherein movable belt sawing machine (1) is adjusted wheel (7) by movable belt sawing machine shifting sledge (17) on the base (6) and distance and is adjusted distance between two band saws.Along moving with the perpendicular direction of moving belt sawing machine (1) moving direction, anchor clamps (14) before and after being equipped with on workbench (4), (15) also clamp workpiece by clamping cylinder (13) to workbench (4) by the movable workbench slide rail (18) on it.
The wide adjustable vertical biobelt saw of above-mentioned saw, movable belt sawing machine (1) and fixed band sawing machine (2) vertically are fixed on the base (6) symmetrically and side by side, and wherein the distance adjustment wheel (7) of movable belt sawing machine (1) and fixed band sawing machine (2) is manual pulley or Electric Motor Wheel.The wide adjustable vertical biobelt saw of described saw drives two band saw work simultaneously by variable-frequency motor, drives workbench (4) by direct current generator and feeds to blade direction.
Also promptly mainly form by hydraulically operated fixture, fixed band sawing machine, movable belt sawing machine, variable-frequency motor speed adjusting gear, stepper motor feed mechanism and cooling body.The relative distance of handwheel (or other modes) guiding mechanism movable belt sawing machine and fixed band sawing machine, determine the sample working width, hydraulically operated fixture steps up several to be processed simultaneously, variable-frequency motor is adjusted the speed of service of two band saws, under the circulation state of cooling, several samples are once finished the two sides processing of rectangular specimen.This sawing machine promptly can be processed by two saw blades simultaneously, also can single band saw processing.
Adopt the band saw of the utility model design can significantly improve the sample working (machining) efficiency, significantly reduce cost and energy consumption, compare with the double sides milling machine of two-sided processing simultaneously, reduce equipment investment more than 85%, realize economize on electricity, joint consumption of raw materials, improved the crudy of sample,, alleviated manually-operated labour intensity for the Performance Detection of material provides guarantee.
Description of drawings
The specific embodiment
As shown in the figure, fixed band sawing machine (1) position is motionless, rotary distance adjustment wheel (7) makes movable belt sawing machine (1) move to required working width along the slide rail (17) on the base (6), workbench (4) is moved backward along workbench slide rail (18), unclamp rear jig (14), load onto the blank (16) that to process, can once install gross thickness additional according to the thickness of blank and be no more than the thick blank of 420mm, startup steps up cylinder (13) and steps up blank, start band saw, adjust band saw speed by variable-frequency motor (8), the feed speed by feeding motor (12) adjustment saw blade can begin processing, the sample that processes can take out successively from the back of band saw, after whole blanks machine, unclamp clamping cylinder (13), take off leftover pieces.
The wide adjustable vertical biobelt saw of the saw of the utility model design should at first be adjusted the distance of two band saws in use, detects the width unanimity of three points in upper, middle and lower of band saw, and in the margin of tolerance that allows.Secondly should check whether the speed of band saw and workpiece feed speed mate, prevent to cause saw blade to damage because of selecting not match.Should check also before the processing beginning whether step up device effective, whether residual gap whether between the blank that steps up, cooling fluid be normal and effectively.Should observe feed speed and band saw speed at any time in the process, and in time be adjusted to perfect condition until machining.
The wide adjustable vertical biobelt saw of the saw of the utility model design, it is a kind of energy-efficient process equipment, can be suitable for the sample processing of all sheet materials, bar and section bar, be specially adapted to the processing of sheet metal material different in width (30-100mm) mechanics sample, once can (gross thickness≤400mm) be finished the processing of two sides simultaneously to a plurality of samples of specimen length≤420mm, the sample depth of parallelism that processes is good, can directly enter down and open shoulder operation or other finishing steps together.Being particularly suitable for medium-and-large-sized mechanical-testing hall sample processing uses.
The beneficial effects of the utility model are: 1, significantly improve the sample working (machining) efficiency, than common Single band saw improves working (machining) efficiency more than 4 times; 2, significantly reduce equipment cost and energy consumption, and can The double sides milling machine of simultaneously two-sided processing is compared, and reduces equipment investment more than 85%, and is per hour energy-conservation 20.46KW by working every day 5 hours, annual operation was calculated in 5475 hours, year saving electricity Energy 11.2 ten thousand degree; 3, the consumption that economizes in raw materials, the processing waste material of Double Milling mainly are the iron plane flowers, Recovery use value is little, and the main heavy scrap of processing waste material of the present utility model can after the recovery Again steel-making effectively reduces experimentation cost. 4, improve the crudy of sample, be material The Performance Detection of material provides guarantee; 5, improved operating efficiency, alleviated manually-operated Labour intensity.
Claims (3)
1, the wide adjustable vertical biobelt saw of a kind of saw, mainly by movable belt sawing machine (1), fixed band sawing machine (2), workbench (4), base (6), distance is adjusted wheel (7), clamp cylinder (13), front and back anchor clamps (14), (15), movable belt sawing machine shifting sledge (17), movable workbench slide rail (18) is formed, it is characterized in that movable belt sawing machine (1) and fixed band sawing machine (2) are fixed on the base (6), wherein movable belt sawing machine (1) is adjusted wheel (7) by movable belt sawing machine shifting sledge (17) on the base (6) and distance and is adjusted distance between two band saws; Along moving with the perpendicular direction of moving belt sawing machine (1) moving direction, anchor clamps (14) before and after being equipped with on workbench (4), (15) also clamp workpiece by clamping cylinder (13) to workbench (4) by the movable workbench slide rail (18) on it.
2, the wide adjustable vertical biobelt saw of saw according to claim 1 is characterised in that movable belt sawing machine (1) and fixed band sawing machine (2) vertically are fixed on the base (6) symmetrically and side by side, and its middle distance adjustment wheel (7) is manual pulley or Electric Motor Wheel.
3, the wide adjustable vertical biobelt saw of saw according to claim 1 is characterised in that by variable-frequency motor and drives two band saw work simultaneously, drives workbench (4) by direct current generator and feeds to blade direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200739935U CN201186367Y (en) | 2008-03-04 | 2008-03-04 | Vertical type twin band saw with adjustable saw width |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200739935U CN201186367Y (en) | 2008-03-04 | 2008-03-04 | Vertical type twin band saw with adjustable saw width |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201186367Y true CN201186367Y (en) | 2009-01-28 |
Family
ID=40309383
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200739935U Expired - Fee Related CN201186367Y (en) | 2008-03-04 | 2008-03-04 | Vertical type twin band saw with adjustable saw width |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201186367Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102001103A (en) * | 2010-12-02 | 2011-04-06 | 泰兴市双羊皮革橡塑机械厂 | Tire double-end face gearless cutting machine |
| CN102091825A (en) * | 2010-12-28 | 2011-06-15 | 天津钢铁集团有限公司 | Adjustable double-saw frame horizontal band sawing machine |
| CN102974889A (en) * | 2012-10-31 | 2013-03-20 | 宜兴市宜刚环保工程材料有限公司 | Honeycomb type catalyst monomer cutting device |
-
2008
- 2008-03-04 CN CNU2008200739935U patent/CN201186367Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102001103A (en) * | 2010-12-02 | 2011-04-06 | 泰兴市双羊皮革橡塑机械厂 | Tire double-end face gearless cutting machine |
| CN102091825A (en) * | 2010-12-28 | 2011-06-15 | 天津钢铁集团有限公司 | Adjustable double-saw frame horizontal band sawing machine |
| CN102974889A (en) * | 2012-10-31 | 2013-03-20 | 宜兴市宜刚环保工程材料有限公司 | Honeycomb type catalyst monomer cutting device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090128 Termination date: 20160304 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |