CN201186271Y - Self-adaptive high-speed grading mechanism for sorting fruits - Google Patents
Self-adaptive high-speed grading mechanism for sorting fruits Download PDFInfo
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- CN201186271Y CN201186271Y CNU2008200856591U CN200820085659U CN201186271Y CN 201186271 Y CN201186271 Y CN 201186271Y CN U2008200856591 U CNU2008200856591 U CN U2008200856591U CN 200820085659 U CN200820085659 U CN 200820085659U CN 201186271 Y CN201186271 Y CN 201186271Y
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- chain
- grading
- shifting fork
- fruit
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- 235000013399 edible fruits Nutrition 0.000 title claims abstract description 50
- 230000007246 mechanism Effects 0.000 title claims abstract description 16
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 5
- 230000006872 improvement Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000004438 eyesight Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000005089 fruit drop Effects 0.000 description 1
- 230000036651 mood Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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Abstract
A self-adaptive high-speed grading mechanism for sorting fruits at least comprises a grading chain, wherein the grading chain is composed of a driving chain wheel, a driven chain wheel and a grading chain, the grading chain is arranged on the driving chain wheel and the driven chain wheel, a shifting fork assembly and a fruit cup assembly are further arranged on the grading chain, the shifting fork assembly and the fruit cup assembly are arranged at intervals, the shifting fork assembly is arranged on the grading chain and is composed of a clamping block, a shifting fork and a torsional spring, the shifting fork is connected with the clamping block through a pin shaft II, two ends of the shifting fork are fixed through clamping springs, and a grading executing mechanism is arranged below the shifting fork; the shifting fork of the shifting fork component is in a step shape, and the included angle between the first inclined straight line section of the step shape and the horizontal plane is 30-40 degrees; the shifting fork is provided with a mounting hole of a second pin shaft and a torsion spring mounting hole, and an inverted L-shaped boss is arranged at the middle section of the shifting fork; the clamping block and the grading chain are positioned on the special aluminum alloy guide rail together and can move; the fruit grading machine has the characteristics of simple structure, convenience and reliability in use, capability of realizing high-speed grading, improvement on the productivity of fruit grading equipment and the like.
Description
Technical field
The utility model relates to a kind of self-adapting high speed sorting mechanism that is used for sorting fruit.
Background technology
China is fruit big producing country, and since 1993, the fruit total output just leaps to the No. 1 in the world, and of a great variety, and was wide in variety.But because detection and classification means fall behind, most fruits is mixed and is sold without just directly currency listing of sorting process, mixed level, has had a strong impact on the market value of fruit.Though it is feasible that fruit quality detection and classification are manually carried out in utilization, labour intensity is big, inefficiency, and because the influence of factors such as individual eyesight difference, color taste height, mood, fatigue and light power, the accuracy of classification is relatively poor.In recent years, develop rapidly along with electronic technology, computer technology, image processing technique and mode identification technology, utilize computer vision technique to carry out automatic grading of fruits and obtain broad research, all developed fruit machine vision automatic fraction collector both at home and abroad based on computer vision technique.And two key foundation parts of this series products are exactly fruit conveying device and fruit grading mechanism.For the fruit of guaranteeing to have class information can separate the classification line automatically and is brought in the different gathering-devices by rank, fruit grading mechanism must finish the classification of fruit apace automatically under the control of fruit grader master control system, and in classification process, also must reduce machinery and collsion damage, otherwise that whole sorting work will become will be meaningless to fruit as far as possible.
Existing fruit grading mechanism aims at large-scale fruit automatic sorting streamline and designs, but can not adapt to high-speed automated classification fully.
Summary of the invention
The purpose of this utility model is to overcome the deficiency of above-mentioned existence, and a kind of self-adapting high speed sorting mechanism that can realize the sorting fruit of the steady discharging of fruit is provided.
The purpose of this utility model is finished by following technical solution: which comprises at least hierarchical chain, this hierarchical chain is by drive sprocket, driven sprocket and classification chain are formed, wherein the classification chain is located on drive sprocket and the driven sprocket, on the classification chain, also be provided with pull-fork assembly and fruit cup assembly, and arrange pull-fork assembly and fruit cup assembly space, pull-fork assembly is installed on the classification chain, it is characterized in that this pull-fork assembly is by fixture block, shift fork and torsion spring are formed, shift fork is connected with fixture block by bearing pin two, two ends are fixed with jump ring, are provided with classification executing agency below shift fork.
The shift fork of described pull-fork assembly is stepped, and the angle of step-like first section skew lines and horizontal plane is the 30-40 degree; Installing hole and a torsion spring installing hole of a bearing pin two are arranged on the shift fork, and there is an inverted "L" shaped boss centre of shift fork for one section; Described fixture block is positioned on the dedicated aluminium alloy guide rail also movable with the classification chain.
The fixture block of described pull-fork assembly is provided with two chain installing holes, and the fixture block inboard is equipped with four skewed slots along the chain mounting hole site; The fixture block outside be provided with one with holes circular spacing and one microscler spacing, round boss with holes in addition, the top of this round boss is provided with an aperture, on the fixture block trundle is housed also, this trundle connects by bearing pin, two ends are fixed with jump ring.
Described classification chain outer plate is provided with two kinds and has strong market potential, and by above-mentioned having strong market potential fruit cup assembly and pull-fork assembly is installed respectively.
The invention belongs to a kind of improvement to prior art, it compared with prior art has the following advantages:
1, the utility model requires low to electromagnet action control in the fruit grading process, and the electromagnet stroke is short; the very little angle of rocking arm swing just can realize automatic classification (angle is between 10 degree-20 degree); help prolonging electromagnet service life; the while can be realized the high speed classification, raising fruit grading equipment productivity.
2, the utility model rocking arm in the fruit grading process because the acting in conjunction of rocking arm deadweight and torsion spring can adapt to circulation next time automatically, and can not lose efficacy owing to fractures such as torsion spring cause classification mechanism after classification.
3, a trundle is arranged on the utility model fixture block, replace sliding friction with rolling friction, thereby effectively reduce motor power consumption.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is the left view of Fig. 1.
Fig. 4 is the structural representation of the used shift fork of the utility model.
Fig. 5 is the used fixture block structural representation of the utility model.
Fig. 6 is the cutaway view of Fig. 5.
Fig. 7 is the left view of Fig. 5.
Fig. 8 is the structural representation of the used classification chain of the utility model.
Fig. 9 is the relative position schematic diagram of shift fork in the different classification processes.
The specific embodiment
Label in the accompanying drawing is: 1, classification chain; 2, pull-fork assembly; 3, fruit cup assembly; 4, fixture block; 5, shift fork; 6, torsion spring; 7, bearing pin two; 8, jump ring; 9, dedicated aluminium alloy guide rail; 10, bearing pin installing hole; 11, torsion spring installing hole; 12, inverted "L" shaped boss; 13, trundle; 14, bearing pin; 15, circle with holes is spacing; 16, round boss; 17, aperture; 18, microscler spacing; 19, chain installing hole; 20, skewed slot; 21, outer plate; 22, the installation of fruit cup assembly is had strong market potential; 23, the installation of pull-fork assembly is had strong market potential.
Below in conjunction with accompanying drawing the utility model is described in detail:
As shown in Figure 1, the utility model is by classification chain 1, and pull-fork assembly 2 and fruit cup assembly 3 three parts are formed.
As Fig. 1, Fig. 2, Fig. 3, shown in Figure 9, this hierarchical chain comprises drive sprocket, driven sprocket and classification chain 1, wherein classification chain 1 is located on drive sprocket (removing) and the driven sprocket (removing), on classification chain 1, be provided with pull-fork assembly 2 and fruit cup assembly 3, and arrange pull-fork assembly 2 and fruit cup assembly 3 spaces, pull-fork assembly 2 comprises shift fork 5, and pull-fork assembly 2 is installed on the classification chain 1, and shift fork 5 can be swung, described pull-fork assembly 2 is by fixture block 4, shift fork 5 and torsion spring 6 are formed, shift fork 5 is stairstepping, realizes being connected with fixture block 4 by bearing pin 27, and two ends are fixing with jump ring 8.Be provided with classification executing agency below shift fork 5,4 of fixture blocks are along with classification chain 1 moves on dedicated aluminium alloy guide rail 9.
During work,, the fruit in the pallet is sent into corresponding sorting outlet, send by serial ports of computers according to previous Computer Processing result then by motor-driven classification chain 1, the result signal of single-chip microcomputer receiving computer, and call sorting control subprogram.After program is finished, transmit control signal, make the electromagnet mechanism action to corresponding sorting switch, stir corresponding shift fork 5 to 10 degree-20 degree, feasible fruit cup unstability, and under the gravity effect, fruit cup glides, thereby causes that fruit drops to corresponding outlet in the fruit cup, realizes sorting.After sorting finished, electromagnet mechanism recovered off-position, and shift fork recovers reset condition under torsion spring 6 and deadweight effect, waited for circulation next time.
As shown in Figure 4, the shift fork 5 of pull-fork assembly 2 is stepped, and the angle of step-like first section skew lines and horizontal plane is the 30-40 degree, and installing hole 10 and a torsion spring installing hole 11 of a bearing pin two are arranged, middle one section has an inverted "L" shaped boss 12, is used for shelving fruit cup assembly 3.Described shift fork 5 is stepped, makes shift fork 5 centre-of gravity shifts, thereby realizes that shift fork 5 is because of the gravity self-return.
As Fig. 5, Fig. 6, shown in Figure 7, the fixture block 4 of pull-fork assembly 2 is provided with two chain installing holes 19, is used for realizing and being connected of classification chain 1 that fixture block 4 inboards are equipped with four skewed slots 20 along the chain mounting hole site, so that the guiding during assembling; It is can prevent shift fork 5 because deadweight can not return when shift fork 5 runs to lower guideway along with hierarchical chain that fixture block 4 outsides are provided with one circular spacing 15 and one microscler spacing 18, wherein circular spacing 15 with holes.Microscler spacing 18 is spacing when being used for shift fork 5 returns, and a round boss with holes 16 is arranged, and is used for installing bearing pin 27, and boss can reduce the contact area between shift fork 5 and the fixture block 4, thereby helps the electromagnet action.The top of boss 16 is provided with an aperture 17, is used to install little torsion spring 6; A trundle 13 also is equipped with in fixture block 4 upper ends, and trundle 13 connects by bearing pin 14, and two ends are fixed with jump ring, can effectively reduce the friction between fixture block and the lower guideway, thereby can effectively alleviate motor load.
As shown in Figure 8, have strong market potential by two kinds on classification chain 1 outer plate 21 and 22,23 fruit cup assembly 3 and pull-fork assembly 2 are installed respectively.
Claims (4)
1, a kind of self-adapting high speed sorting mechanism of sorting fruit, which comprises at least hierarchical chain, this hierarchical chain is by drive sprocket, driven sprocket and classification chain (1) are formed, wherein classification chain (1) is located on drive sprocket and the driven sprocket, on classification chain (1), also be provided with pull-fork assembly (2) and fruit cup assembly (3), and arrange pull-fork assembly (2) and fruit cup assembly (3) space, pull-fork assembly (2) is installed on the classification chain (1), it is characterized in that this pull-fork assembly (2) is by fixture block (4), shift fork (5) and torsion spring (6) are formed, shift fork (5) is connected with fixture block (4) by bearing pin two (7), two ends are fixing with jump ring (8), are provided with classification executing agency in the below of shift fork (5).
2, the self-adapting high speed sorting mechanism of sorting fruit according to claim 1 is characterized in that the shift fork (5) of described pull-fork assembly (2) is stepped, and the angle of step-like first section skew lines and horizontal plane is the 30-40 degree; The installing hole (10) and a torsion spring installing hole (11) of a bearing pin two are arranged on the shift fork (5), and there is an inverted "L" shaped boss (12) centre of shift fork (5) for one section; Described fixture block (4) is positioned at dedicated aluminium alloy guide rail (9) with classification chain (1) and goes up also movable.
3, the self-adapting high speed sorting mechanism of sorting fruit according to claim 1 and 2 is characterized in that the fixture block (4) of described pull-fork assembly (2) is provided with two chain installing holes (19), and the fixture block inboard is equipped with four skewed slots (20) along the chain mounting hole site; The fixture block outside is provided with circular spacing (15) with holes and one microscler spacing (18), also has a round boss with holes (16), the top of this round boss (16) is provided with an aperture (17), a trundle (13) also is equipped with in fixture block (4) upper end, this trundle (13) connects by bearing pin (14), and two ends are fixed with jump ring.
4, the self-adapting high speed sorting mechanism of sorting fruit according to claim 1 and 2, it is characterized in that described classification chain (1) outer plate (21) is provided with two kinds and has strong market potential (22,23), fruit cup assembly (3) and pull-fork assembly (2) are installed respectively by above-mentioned having strong market potential (22,23).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNU2008200856591U CN201186271Y (en) | 2008-04-09 | 2008-04-09 | Self-adaptive high-speed grading mechanism for sorting fruits |
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CNU2008200856591U CN201186271Y (en) | 2008-04-09 | 2008-04-09 | Self-adaptive high-speed grading mechanism for sorting fruits |
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CN201186271Y true CN201186271Y (en) | 2009-01-28 |
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CNU2008200856591U Expired - Fee Related CN201186271Y (en) | 2008-04-09 | 2008-04-09 | Self-adaptive high-speed grading mechanism for sorting fruits |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101279320B (en) * | 2008-04-09 | 2012-08-22 | 杭州行地集团有限公司 | Self-adapting high-speed sorting mechanism for sorting fruits |
CN110340029A (en) * | 2019-07-17 | 2019-10-18 | 朱二 | Big fruit grading supply unit |
-
2008
- 2008-04-09 CN CNU2008200856591U patent/CN201186271Y/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101279320B (en) * | 2008-04-09 | 2012-08-22 | 杭州行地集团有限公司 | Self-adapting high-speed sorting mechanism for sorting fruits |
CN110340029A (en) * | 2019-07-17 | 2019-10-18 | 朱二 | Big fruit grading supply unit |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090128 Termination date: 20110409 |