The vehicle maneuvering safety in plant synthetic detection vehicle
Technical field
The utility model belongs to pick-up unit, especially belongs to the interior motor vehicles synthetic detection vehicle of factory (field).
Background technology
The interior motor vehicles of factory (field) (being called for short " car " usually) are of a great variety, are accompanied by the develop rapidly of logistics and engineering construction project, and a car has obtained using more widely.According to statistics, by the end of the year 2005, about 1,800,000 of field, car market, state internal field use amount, and increase progressively with annual amplitude more than 20%.Stipulate according to People's Republic of China's " traffic safety administrative law " that all cars must not be set out on a journey and travel,, can only detect on the spot at the use scene so a car test is tested and is not suitable for setting up the dedicated test center and detects.At present, all do not have the field car test of specialty both at home and abroad and test instrument factory, the single checkout equipment that is used for different detected objects that is the making of different factories that is applied to check, its systematicness, matching, portability, operability etc. all can't satisfy the practice examining needs, and adopt hand-kept to detect data, provide testing result by hand, make testing result lack scientific, fairness.
Summary of the invention
The utility model purpose is to overcome the shortcoming that present car test measurement equipment exists, provide a kind of flexible, various checkout equipments are carried out unified standard, all cars are not disintegrated automatically detect, check its technology status and usability, the situation of an examine car is provided the interior motor vehicles synthetic detection vehicle of factory (field) of a fairness evaluation.
The technical scheme that the utility model adopted is a kind of vehicle maneuvering safety in plant synthetic detection vehicle, comprise car, vehicle-mounted vehicle maneuvering safety in plant comprehensive detection system, its structural feature is that vehicle-mounted vehicle maneuvering safety in plant comprehensive detection system is made up of power-supply system, several data collecting instruments, data receiving processor.
Data receiving processor can be special purpose computer, is about to receiving trap and makes the inserted sheet compatible with general-purpose computer, directly inserts in the computer to form, and also can be made up of Data Receiving main frame and general-purpose computer.
Detecting data in traditional field car test is surveyed is by manual record or is stored in the detecting device, carry out computational analysis behind the end-of-job to be detected again, after computer has been arranged, people give computer with artificial computational analysis, be again data typing computer to be carried out follow-up check and analysis behind the end-of-job to be detected, print etc., because disconnecting, detection and typing increased error rate, also having increased simultaneously human factor causes detection injustice, the utility model is used various sensors and is substituted manual measurement, allow computer participate in detecting simultaneously, in testing process, just begin automatically corresponding record to be carried out in every detection, utilize jumbo memory function of computer and powerful processing power to overcome the easiest record of makeing mistakes of testing process and typing process, and can carry out the function expansion according to different needs.Realize intelligent detection, improved accuracy of detection and detection efficiency, got rid of the possibility of artificial adjustment data, guaranteed the fairness of testing result.
Power-supply system is made up of with accumulator, vehicle-mounted charge machine, inverter, outside commercial power interface, power supply control panel 1 former car accumulator, 2 instrument, provides 12V direct supply to main frame; Provide 24V direct supply to boom hoisting; Provide 220V AC power to opacity smoke meter, exhaust analyzer, computer, printer etc.; Provide the boost charge function to Vehicular accumulator cell; Outside civil power is as backup battery, can the boost charge function is provided and function such as 220V AC power is provided to opacity smoke meter, exhaust analyzer, computer, printer etc. Vehicular accumulator cell.The vehicle-mounted charge machine also can charge with accumulator to instrument except to the charging of vehicle-mounted charge machine.
The signal transmission of data collecting instrument can be directly to be connected with data receiving processor by line, can also be to increase the signal projector corresponding with data collecting instrument, data collecting instrument will detect data and send to signal projector and carry out single-item handling and interim storage, carry out wired or wireless transmission by signal projector again.
Increase signal projector and opened the passage of wireless transmission information, help enlarging the detection space, handled easily.
Data collecting instrument be provided with mainly according to GB fixed detection require to be provided with, can require delete according to different detections.Data collecting instrument is made up of braking ability measuring instrument, parking brake tension measurement instrument, single slide plate sideslip measuring instrument, turn around parameters measuring instrument, deflecting roller location parameter measuring instrument, pedal free stroke measuring instrument, noise measuring set, equipment drift indicator, exhaust emissions measuring instrument, hydraulic system pressure measuring instrument for now.Signal projector is corresponding one by one with the communications protocol of data receiving processor.Therefore the Data Receiving main frame has braking ability measuring instrument, parking brake tension measurement instrument, single slide plate sideslip measuring instrument, turn around parameters measuring instrument, deflecting roller location parameter measuring instrument, pedal free stroke measuring instrument, noise measuring set, equipment drift indicator, exhaust emissions measuring instrument, hydraulic system pressure measuring instrument signal receiving cable respectively.
The update of and product various day by day along with field car kind new detection content will be arranged, so the Data Receiving main frame also is reserved with the passage of expanding element.
The synthetic detection vehicle space is divided by function, spatially can be divided into pilothouse, testing district, instrument Storage etc.
Advantage of the present utility model is, has realized intelligent detection, has improved accuracy of detection and detection efficiency, has guaranteed the fairness of testing result.The update of and product various day by day along with field car kind, car test cls analysis system also should possess the ability of depth detection except can satisfying existing detection demand, as type approval test etc., but the utlity model has powerful extending space, can satisfy follow-up increase function.This system also is a field car database of information simultaneously, has comprised the field car essential information of enriching, and information, query statistic, user management and help etc. are decided in a car test, and can realize receiving in good time and store, print testing result.Testing result possesses accurately, in time, character such as reliable, authority, promote a comprehensive strength of car test survey technology equipment, have stronger practicality, convenience, security, permanance, adaptability, expansion, be fit to the specific (special) requirements of vehicle maneuvering safety in plant supervision and inspection.Can finish the detection of the listed various car types of the interior motor vehicles catalogue in field (factory) of State General Administration for Quality Supervision's regulation, as: fork truck, carrier, tractor, carrier-and-stacker, shovel loader, forklift, excavator etc.
Description of drawings
Fig. 1 is the utility model structural representation
Fig. 2 is the vertical view of Fig. 1
Fig. 3 is Fig. 1 right view
Fig. 4 is the principle schematic of the vehicle-mounted vehicle maneuvering safety in plant comprehensive detection system of the utility model
Fig. 5 is the structural representation of the vehicle-mounted vehicle maneuvering safety in plant comprehensive detection system of the utility model
The principle schematic of the vehicle-mounted vehicle maneuvering safety in plant comprehensive detection system of Fig. 6 the utility model embodiment 2
Wherein: 3 instrument Storages, 1 driver's cabin, 2 testing districts, 4 data receiving processors, 5 computers, 6 data receiver main frames, 7 power-supply systems, 8 signal projectors, 11 braking ability Acquisition Instruments, 12 EPB pulling force Acquisition Instruments, 13 single slide plate data collecting instrument 14 turn around parameters Acquisition Instruments 15 deflecting roller location parameter Acquisition Instruments 16 pedal free stroke Acquisition Instruments 17 Noise Acquisition instrument 18 equipment parameter acquisition instrument 19 equipment inclination angle Acquisition Instruments 20 exhaust emissions Acquisition Instruments 21 hydraulic system pressure Acquisition Instruments 22 expanding elements 23 folding platen 24 equipment cabinets 25 electrical control cabinets 26 boom hoistings 27 printers 28 backing-up monitoring systems
Embodiment
Below in conjunction with view the utility model is described in detail, this embodiment can make the professional and technical personnel more understand the utility model, but does not limit the utility model in any form.
Embodiment 1, a kind of vehicle maneuvering safety in plant synthetic detection vehicle, comprise car and vehicle-mounted vehicle maneuvering safety in plant comprehensive detection system, vehicle-mounted vehicle maneuvering safety in plant comprehensive detection system such as Fig. 4, shown in Figure 5, be by power-supply system 7, braking ability Acquisition Instrument 11, parking brake pulling force Acquisition Instrument 12, single slide plate sideslip Acquisition Instrument 13, turn around parameters Acquisition Instrument 14, deflecting roller location parameter Acquisition Instrument 15, pedal free stroke Acquisition Instrument 16, noise Acquisition Instrument 17, equipment parameter acquisition instrument 18, equipment inclination angle Acquisition Instrument 19, exhaust emissions Acquisition Instrument 20, hydraulic system pressure Acquisition Instrument 21, data receiving processor 4 and boom hoisting 26 are formed, data receiving processor 4 is made up of Data Receiving main frame 6 and general-purpose computer 5, is preferably laptop computer to be convenient for carrying.Each data collecting instrument stores, handles from information being sent to Data Receiving main frame 6 after image data is surveyed in car test to be checked.The signal receiving cable that has braking ability Acquisition Instrument 11, parking brake pulling force Acquisition Instrument 12, single slide plate data collecting instrument 13, turn around parameters Acquisition Instrument 14, deflecting roller location parameter Acquisition Instrument 15, pedal free stroke Acquisition Instrument 16, noise Acquisition Instrument 17, equipment parameter acquisition instrument 18, equipment inclination angle Acquisition Instrument 19, exhaust emissions Acquisition Instrument 20, hydraulic system pressure Acquisition Instrument 21 in the Data Receiving main frame 6 respectively increases in the future the passage that new test item Data Receiving main frame 6 also is reserved with expanding element 22 for satisfying.
The signal transmission of data collecting instrument can be directly to be connected with Data Receiving main frame 6 by line or wireless transmit, can also increase the signal projector corresponding 8 with data collecting instrument, signal projector 8 has wireless launcher, has the signal link interface simultaneously, data collecting instrument will detect data and send to signal projector 8 by line and carry out front-end processing, storage and emission, also can detect at all inspection vehicles and signal projector 8 and Data Receiving main frame 6 be joined after finishing again.Reliable in order to guarantee the signal transmission safety, signal projector 8 is corresponding one by one with the communications protocol of Data Receiving main frame 6.Utilize the wireless information transmission of carrying out, help enlarging and detect the space, handled easily, simultaneously, its memory function and light and handy structure can be supported direct-connected function again, guarantee information is not lost to greatest extent.
Whole communication system of the present utility model is taked wired multimachine that adds, the wireless communication modes that adds multimachine.Data Receiving main frame 6 adopts built-in aerial, and dismountable external antenna is adopted in signal projector (PTR8000) wireless telecommunications, and the time spent can not collected preservation, and transmission range reaches 100 meters.And, need not to worry temporary transient Communications failure, signal projector design has the function of 255 groups of data of automatic preservation, in case set up communication, signal projector will be in 10 seconds be all uploaded all data and is finished.
Data collecting instrument 1, signal projector 8, Data Receiving main frame 6 all use chargeable lithium battery, and high efficiency reaches 8 hours service time, and is easy to carry, and it is convenient to change; For avoiding interference, different piece is powered by special DCDC power supply, as: wireless module 3V power supply, sensor 12V and 5V power supply.
Vehicular power system 7 is made up of with accumulator, vehicle-mounted charge machine, inverter, outside commercial power interface, power supply control panel 1 former car accumulator, 2 instrument, and it provides 12V direct supply to main frame; Provide 24V direct supply to boom hoisting; Provide 220V AC power to opacity smoke meter, exhaust analyzer, computer, printer etc.; Provide the boost charge function to Vehicular accumulator cell; Outside civil power is as backup battery, can the boost charge function is provided and function such as 220V AC power is provided to opacity smoke meter, exhaust analyzer, computer, printer etc. Vehicular accumulator cell.The vehicle-mounted charge machine also can charge with accumulator to instrument except to the charging of vehicle-mounted charge machine.
Because the disk and the sideslip assembly Heavy Weight that use in the single slide plate sideslip Acquisition Instrument 13, turn around parameters Acquisition Instrument 14, deflecting roller location parameter Acquisition Instrument 15, can use boom hoisting 26 that it is carried convenient use.
As Fig. 1, Fig. 2, shown in Figure 3, vehicle adopts officer's car to reequip, and divides by function, and synthetic detection vehicle spatially is divided into pilothouse 1, testing district 2, instrument Storage 3.Pilothouse 1 is equipped with monitor, is controlling backing-up monitoring system 28 at the monitoring camera switch in bearing circle left side, makes things convenient for human pilot to handle boom hoisting 26 folding and unfolding disks and sideslip assembly; Testing district 2 is positioned at the middle part of car, the power-supply system deposited 7 China National Instruments Import ﹠ Export Corporations are arranged with the electrical control cabinet 25 of equipment such as battery and the folding platen 23 that uses for the operator, printer 27, Data Receiving main frame 6, computer 5 etc. are arranged, account for an inboard seat in the side of car; Equipment cabinet 24 is arranged in the instrument Storage 3, that boom hoisting 26 is positioned at car is latter half of, equipment cabinet 24 is divided into different spaces and is used to place different data collecting instruments, two rows are arranged, the opening of front-seat equipment cabinet is in car, and the opening of back row's equipment cabinet is opened the car back door and can be carried out picking and placeing of back row's equipment cabinet behind car, boom hoisting 26 is below equipment cabinet 24, the car load packet driver has four seats, compact conformation, the space availability ratio height of car.
Boom hoisting is made of upending frame, guide rail, 24V direct current generator, 4mm wire rope and pulley blocks, gear set, suspension hook etc.Boom hoisting is mainly used in and places sideskid (comprising guided plate), tumbler disc, and sideskid and tumbler disc transported out of vehicle body, sideskid and tumbler disc can be placed ground by elevating mechanism, or hoist, and be accommodated in the car from ground with sideskid and tumbler disc.
As shown in Figure 6, data receiving processor 4 is a special purpose computer, is about to receiving trap and makes the inserted sheet compatible with general-purpose computer, directly inserts in the computer to form.It is identical with last example that all the other do not state part.
When the utility model is used to detect fork truck, by having that GB regulation should detect: braking ability, parking brake pulling force, turn around parameters, pedal free stroke Acquisition Instrument, noise Acquisition Instrument, equipment parameter acquisition instrument, equipment inclination angle Acquisition Instrument, exhaust emissions Acquisition Instrument, hydraulic system pressure Acquisition Instrument, its operation steps just can automatically with detection data send to computer with each detector after to Equipment Inspection for only needing, and carries out analyzing and processing automatically by computer.Be a concrete detection example more than, do not add restriction, can detect as required for the detection order.
Use it for when detecting shovel loader, by having that GB regulation should detect: braking ability, parking brake pulling force, turn around parameters, pedal free stroke Acquisition Instrument, noise Acquisition Instrument, equipment inclination angle Acquisition Instrument, exhaust emissions Acquisition Instrument, hydraulic system pressure Acquisition Instrument, its operation steps just can automatically with detection data send to computer with each detector after to Equipment Inspection for only needing, and carries out analyzing and processing automatically by computer.Be a concrete detection example more than, do not add restriction, can detect as required for the detection order.
Use it for when detecting excavator, by having that GB regulation should detect: braking ability, parking brake pulling force, turn around parameters, pedal free stroke Acquisition Instrument, noise Acquisition Instrument, equipment inclination angle Acquisition Instrument, exhaust emissions Acquisition Instrument, hydraulic system pressure Acquisition Instrument, its operation steps just can automatically with detection data send to computer with each detector after to Equipment Inspection for only needing, and carries out analyzing and processing automatically by computer.Be a concrete detection example more than, do not add restriction, can detect as required for the detection order.
For different factory's cars, selectively detect according to the GB regulation, differ one for example at this.