CN201168758Y - Integrated steel wire network frame forming machines - Google Patents
Integrated steel wire network frame forming machines Download PDFInfo
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- CN201168758Y CN201168758Y CNU2008200653188U CN200820065318U CN201168758Y CN 201168758 Y CN201168758 Y CN 201168758Y CN U2008200653188 U CNU2008200653188 U CN U2008200653188U CN 200820065318 U CN200820065318 U CN 200820065318U CN 201168758 Y CN201168758 Y CN 201168758Y
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Abstract
The utility model relates to an integration steel wire net rack forming machine for producing the steel wire net rack which is one of the wall body plate materials in constructional materials. The integration steel wire net rack forming machine comprises a frame and is characterized in that one side of the frame in the longitudinal direction is provided with an upper-lower gridding forming mechanism; the middle part of the frame is provided with a supporting bar oblique-insertion mechanism and a self-adaptation lower gridding wire welding device and is connected with the upper-lower gridding forming mechanism; a corresponding position of the backside of the self-adaptation lower gridding wire welding device is provided with a self-adaptation upper gridding wire welding device; the other side of the frame is a product output end and is provided with a net cutting device and a net rack support. Due to the integration of the upper-lower gridding forming mechanism, the supporting bar oblique-insertion mechanism, the self-adaptation wire welding devices, a stepping longitudinal wire feeding mechanism and a net cutting mechanism, the integration steel wire net rack forming machine achieves the integration into one machine from raw material steel wires to finished net rake; the structure of the machine is compact, the arrangement is reasonable, and the integration steel wire net rack forming machine can automatically accomplish the production of the products from the primary steel wires; not only the size of the device is greatly reduced, but also the production efficiency is largely improved and the production cost of the steel wire net bracket is reduced.
Description
Technical field
The utility model relates to a kind of integrated steel wire forming table shaping apparatus that is used for making construction material wall board steel wire net rack, relates in particular to the make-up machine that is used for making the reinforced aerated concrete wall panel steel wire net rack.
Background technology
Reinforced aerated concrete wall panel is a kind of light wall board that is made of air entrained concrete inner lining steel screen frame, framework of steel reinforcement wherein includes grid and following grid, be connected with brace rod between the grid up and down, brace rod oblique and upper and lower grid usually connects.Existing steel wire net rack forming production line is made up of the equipment of plain net welding machine and oblique cutting mash welder two platform independent.The plain net welding machine is made up of vertical wire feeder, horizontal wire feeder, stepping mechanism, multiple spot pressure electric resistance welding mechanism, sanction net mechanism, finishes the moulding welding of plane grid.The oblique cutting mash welder mainly is made up of oblique cutting wire feeder, oblique inserted wire cutting mechanism, oblique inserted wire multiple spot pressure electric resistance welding mechanism, stepping mechanism, finishes brace rod and the welding of grid up and down.The plain net welding machine can be made fixed length or random length plain net.For the fixed length plain net, must earlier two plain nets be installed on the special-purpose frock, transmit frock by the stepping mechanism on the oblique cutting mash welder and carry out work.For non-fixed length plain net, the oblique cutting mash welder must have complicated detent mechanism, lazy-tongs and stepping mechanism.This steel wire net rack forming production line of being made up of the equipment of plain net welding machine and oblique cutting mash welder two platform independent is formed complexity, equipment size is huge, the turnover operation is arranged particularly, need to increase turnover place, personnel, increased manufacturing cost, the efficient of production is also lower.
Summary of the invention
Technical problem to be solved in the utility model is to propose a kind of integrated steel wire forming table shaping apparatus at the deficiency of above-mentioned prior art existence, it is compact conformation not only, be provided with rationally, equipment size is little, the automaticity height, and the production efficiency height, greatly reduce the cost of manufacture of steel wire net rack.
The utility model is that the technical scheme that problem adopted of the above-mentioned proposition of solution is: include frame 4, its difference is to be installed on grid shaping mechanism up and down in a side of stands longitudinal, be installed on grid welding wire device 11 under brace rod oblique cutting mechanism 6 and the self adaptation at the middle part of frame, and be connected mutually with grid shaping mechanism up and down, correspondence is provided with grid welding wire device 8 on the self adaptation behind the grid welding wire device under self adaptation, the opposite side of frame is the product output, is installed on to cut out net arrangement 9 and rack carriage 10.
Press such scheme, described up and down grid shaping mechanism comprises vertical wire feeder 2 of grid stepping up and down and the horizontal wire feeder 12 of grid up and down, corresponding to grid welder 5 about the horizontal wire feeder of grid is installed up and down.
Press such scheme, the vertical wire feeder of described grid stepping up and down comprises monoblock type pneumatic clamps silk device 15a up and down, the both sides of pneumatic clamps silk device link to each other with the vertical pneumatic step device that is installed in the frame both sides, and the back of corresponding pneumatic clamps silk device disposes 3a of wire straightening mechanism and line wheel 1a.
Press such scheme, the described horizontal wire feeder 12 of grid up and down comprises the 3b of wire straightening mechanism and the line wheel 1b of wire feed friction wheel set and phase configuration, disposes fixed length in the place ahead of wire feed friction wheel set and cuts silk device 19.
Press such scheme, described brace rod oblique cutting mechanism 6 comprises the vertically oblique monoblock type pneumatic clamps silk device of installing, the both sides of pneumatic clamps silk device link to each other with the vertical pneumatic step device that is installed in the frame both sides, dispose 3c of wire straightening mechanism and line wheel 1c above the corresponding pneumatic clamps silk device, below adjacent monoblock type pneumatic clamps silk device, dispose and cut silk device.
Press such scheme, grid welding wire device 11 includes soldering turret support and the soldering turret 33 that is installed on the soldering turret support under the described self adaptation, and the jaw place of soldering turret is provided with soldering tip 34, and the folding drive end of soldering turret links to each other with the push pedal drive unit; Grid welding wire device installation is below frame under the described self adaptation, and is corresponding with the brace rod oblique cutting mechanism of top; Grid welding wire device 8 structures are identical with grid welding wire device under the self adaptation on the described self adaptation, and jaw is installed in the top of frame down, and are corresponding by mesh spacing with brace rod oblique cutting mechanism.
Press such scheme, described sanction net arrangement 9 comprises Cut Block 40, is installed on fixed shear cutter 41b and movable shear plate 42 and shear knife 41a on the Cut Block, and movable shear plate links to each other with the passing drive unit.
The course of work of the present utility model is: up and down the vertical wire feeder of the stepping of grid up and down of grid shaping mechanism and up and down the horizontal wire feeder of grid carry vertical and horizontal hair of grid up and down respectively, horizontal hair is carried the back that puts in place will cross the horizontal hair up and down of vertical silk by grid welder up and down and is welded mutually respectively with vertical silk up and down, up and down horizontal hair is cut silk device by fixed length and is cut off again, by the vertical wire feeder of the grid stepping stepping conveying forward of grid up and down of welding fabrication up and down, carry out interting and welding of follow-up longitudinal and transverse silk up and down more then; Simultaneously by brace rod oblique cutting mechanism with between the in type up and down grid of the oblique insertion of brace rod, insert put in place after under the self adaptation grid welding wire device the lower end of brace rod with weld mutually after following grid clamps, cut off on the brace rod again; Next stepping carry the back that puts in place by self adaptation on grid welding wire device the upper end of brace rod with weld mutually after last grid clamps, promptly finish the forming process of steel wire net rack, when the steel wire net rack that is fed forward reaches desired making length, will indulge up and down and thread cut off simultaneously by cutting out net arrangement.
The beneficial effects of the utility model are: 1, the vertical wire feeder of grid shaping mechanism, brace rod oblique cutting mechanism and self adaptation welding wire device and stepping, sanction net mechanism become one up and down, have realized the machine moulding from the raw material steel wire to the finished product rack; 2, compact conformation is provided with rationally, and each mechanism can finish from original steel wire to the manufacturing of finished product rack automatically in co-ordination under the programme-control; So not only reduced equipment size greatly, the automaticity height, and, improved production efficiency owing to removed middle turnover operation, reduced the manufacturing cost of steel wire net rack significantly, and also reduced requirement place and personnel.
Description of drawings
Fig. 1 is the structure chart of facing of an embodiment of the utility model.
Fig. 2 is the vertical view of the shaping mechanism of the grid up and down part of an embodiment of the utility model.
Fig. 3 is the structural representation of the horizontal wire feeder of grid up and down of an embodiment of the utility model.
Fig. 4 is the partial structurtes figure of the welder of grid up and down of an embodiment of the utility model.
Fig. 5 is the structure chart of facing of brace rod oblique cutting mechanism part among embodiment of the utility model.
Fig. 6 is the structure chart of facing of grid welding wire device part under the self adaptation among embodiment of the utility model.
Fig. 7 is for cutting out the structure chart of facing of net arrangement among embodiment of the utility model.
Fig. 8 is the A-A profile among Fig. 7.
The specific embodiment
Further specify embodiment of the present utility model below in conjunction with accompanying drawing.Include the frame 4 of long and narrow frame shape, be installed on grid shaping mechanism up and down in the left side of stands longitudinal, described grid shaping mechanism up and down comprises vertical wire feeder 2 of grid stepping up and down and the horizontal wire feeder 12 of grid and corresponding to grid welder 5 about the horizontal wire feeder of grid is installed on up and down up and down.The vertical wire feeder 2 of described grid stepping up and down comprises monoblock type pneumatic clamps silk device up and down, constitute by two symmetrically arranged monoblock type pneumatic clamps silk device 15a (seeing ZL 03237262.0 for details) up and down, the both sides of pneumatic clamps silk device link to each other with the vertical pneumatic step device that is installed in the frame both sides, pneumatic step device comprises cylinder 13 and coupled shifting axle 14a, shifting axle is installed among the linear axis bearing 16a of frame both sides, and connect firmly mutually with the monoblock type air clamper, driving the pneumatic silk device 15a that goes out of monoblock type under the effect of cylinder does intermittently to move back and forth, it also is step motion, the back of corresponding pneumatic clamps silk device disposes 3a of wire straightening mechanism and line wheel 1a, and the number of wire straightening mechanism and line wheel is by the quantity decision of vertical steel wire; The described horizontal wire feeder 12 of grid up and down comprises the 3b of wire straightening mechanism and the line wheel 1b of wire feed friction wheel set and phase configuration, wire feed friction wheel set is motor-driven friction wheel set, constitute by driving wheel 17 and driven pulley 18, driving wheel links to each other with motor driver, driven pulley 17 both can have been driven by driving wheel and rotate, also can make radially micro-displacement by control system control, this micro-displacement make the friction pulley sub-folder tight with unclamp, the friction pulley sub-folder tightly then produces frictional force to steel wire, drive steel wire along transverse movement, dispose fixed length in the place ahead of wire feed friction wheel set and cut silk device 19; Grid welder 5 is arranged symmetrically in the upper and lower that steel wire laterally passes by the identical welding mechanism of two covers up and down, every nested grid welding mechanism comprises bearing 20, moving soldering tip 25, bonding tip seat 24 and quiet soldering tip 26, bonding tip seat links to each other with push pedal 22 by spring 23, the opposite side of push pedal connects driving cylinder 21, constitutes pressure electric resistance welding mode.Cylinder piston rod stretches out, and drives push pedal campaign, will indulge silk and horizontal hair compresses by required electric resistance welding pressure by the effect of sound soldering tip and spring, and the welding that horizontal hair and each are indulged thread is finished in the energising of control system control soldering tip.Next step is connected mutually and is installed on grid welding wire device 11 under brace rod oblique cutting mechanism 6 and the self adaptation at the middle part of frame and grid shaping mechanism up and down; Described brace rod oblique cutting mechanism 6 comprises the vertically oblique monoblock type pneumatic clamps silk device 15b that is installed in the frame top, the both sides of pneumatic clamps silk device link to each other with the vertical pneumatic step device that is installed in the frame both sides, vertical pneumatic step device comprise the linear bearing 16b that links to each other with monoblock type pneumatic clamps silk device both sides and with the guide rod 14b and the pneumatic stepping cylinder 28 of its phase configuration, the top of corresponding monoblock type pneumatic clamps silk device disposes 3c of wire straightening mechanism and line wheel 1c; Below adjacent monoblock type pneumatic clamps silk device, dispose and cut silk device, cutting silk device is made up of scissors seat 30, scissors plate 31 and shearing rocking bar 29, shearing rocking bar links to each other with the shearing cylinder, shear air cylinder driven and shear the rocking bar swing, make scissors plate 31 do the translational motion of relative scissors seat 30, finish the cut-to-length of oblique inserted wire.Brace rod oblique cutting mechanism 6 can install with different oblique angles, and pneumatic stepping cylinder 28 is adjustable full line journey cylinder simultaneously, to adapt to the steel wire net rack production needs of different-thickness.Brace rod oblique cutting mechanism is provided with 2 covers, and the gradient of installing is staggered corresponding, and symmetry is installed in the middle part of frame, can insert two row's brace rods simultaneously.Correspondence is installed grid welding wire device 11 under the self adaptation below brace rod oblique cutting mechanism, grid welding wire device includes soldering turret support 38 and the soldering turret 33 that is installed on the soldering turret support under the described self adaptation, the jaw place of soldering turret is provided with soldering tip 34 and configuration hook 35, the folding drive end of soldering turret links to each other with the push pedal drive unit, the push pedal drive unit comprises 2 translation push pedal 36a, 36b, translation push pedal top joins by the folding drive end of spring 32 with soldering turret, and translation push pedal below is connected with driving cylinder 37.The corresponding brace rod oblique cutting of grid welding wire device mechanism is provided with 2 covers under the self adaptation, connects with the two vertical wire bonds of arranging staggered oblique cutting brace rod lower end and following grid of finishing both direction.Under self adaptation grid welding wire device afer bay above correspondence be provided with 2 the cover self adaptations on grid welding wire device 8, grid welding wire apparatus structure is identical with grid welding wire device under the self adaptation on the self adaptation, but jaw is installed in the top of frame down, corresponding with brace rod oblique cutting mechanism by mesh spacing, connect with the staggered oblique cutting brace rod of the two rows upper end of finishing both direction vertical wire bond with last grid.The right side of frame is the shaped article output, is installed on to cut out net arrangement 9 and rack carriage 10; Described sanction net arrangement 9 comprises Cut Block 40, be installed on fixed shear cutter 41b and movable shear plate 42 and shear knife 41a on the Cut Block, movable shear plate links to each other with the passing drive unit, passing drive unit is made of rocking bar 39 and cylinder 43, one end and the movable shear plate 42 of rocking bar join, and the drive end of the other end and cylinder is hinged.Cut out net arrangement 2 covers are set, symmetry is installed up and down, carries out the shearing of vertical silk up and down respectively, reach the length of regulation at the moulding rack after, finish the cut-to-length of rack.In addition, also be installed on controller 7 in the middle part of frame one side.
The course of work of present embodiment is: the required vertical silk of grid passes monoblock type air clamper 15a up and down behind wire straightening device 3a up and down, and two clamping devices are driven by cylinder 13 and make step motion; The horizontal wire feeder of grid is motor-driven friction wheel set up and down, and the friction pulley sub-folder tightly then produces frictional force to steel wire, promotes steel wire and crosses each vertical silk; Control system detect the stepping of vertical silk finish put in place with horizontal hair after, the control driving cylinder of grid welder up and down compresses soldering tip, and the welding of horizontal hair and each vertical silk, grid moulding about making are finished in energising to soldering tip; By the vertical wire feeder of grid stepping up and down the stepping of grid up and down of moulding is pushed to next operation, behind the wire straightening device, pass the monoblock type air clamper and cut silk device by brace rod oblique cutting mechanism steel wire 27, the oblique insertion of brace rod is in type up and down between the grid, insertion put in place after under the self adaptation grid welding wire device lower end of brace rod and welding mutually after following grid clamps are cut off on the brace rod with cutting silk device again; Next stepping carry the back that puts in place by self adaptation on grid welding wire device the upper end of brace rod with weld mutually after last grid clamps, promptly finish the forming process of steel wire net rack.
Claims (9)
1, a kind of integrated steel wire forming table shaping apparatus, include frame (4), it is characterized in that being installed on grid shaping mechanism up and down in a side of stands longitudinal, be installed on grid welding wire device (11) under brace rod oblique cutting mechanism (6) and the self adaptation at the middle part of frame, and be connected mutually with grid shaping mechanism up and down, correspondence is provided with grid welding wire device (8) on the self adaptation behind the grid welding wire device under self adaptation, the opposite side of frame is the product output, is installed on to cut out net arrangement (9) and rack carriage (10).
2, by the described integrated steel wire forming table shaping apparatus of claim 1, it is characterized in that described up and down grid shaping mechanism comprises vertical wire feeder (2) of grid stepping up and down and the horizontal wire feeder of grid (12) up and down, corresponding to grid welder (5) about the horizontal wire feeder of grid is installed up and down.
3, by the described integrated steel wire forming table shaping apparatus of claim 2, it is characterized in that the vertical wire feeder of described grid stepping up and down comprises monoblock type pneumatic clamps silk device (15a) up and down, the both sides of pneumatic clamps silk device link to each other with the vertical pneumatic step device that is installed in the frame both sides, and the back of corresponding pneumatic clamps silk device disposes wire straightening mechanism (3a) and line wheel (1a).
4, by the described integrated steel wire forming table shaping apparatus of claim 2, it is characterized in that the described horizontal wire feeder of grid (12) up and down comprises the wire straightening mechanism (3b) and the line wheel (1b) of wire feed friction wheel set and phase configuration, disposes fixed length in the place ahead of wire feed friction wheel set and cuts silk device (19).
5, by claim 1 or 2 described integrated steel wire forming table shaping apparatus, it is characterized in that described brace rod oblique cutting mechanism (6) comprises the vertically oblique monoblock type pneumatic clamps silk device of installing, the both sides of pneumatic clamps silk device link to each other with the vertical pneumatic step device that is installed in the frame both sides, dispose wire straightening mechanism (3c) and line wheel (1c) above the corresponding pneumatic clamps silk device, below adjacent monoblock type pneumatic clamps silk device, dispose and cut silk device.
6, by claim 1 or 2 described integrated steel wire forming table shaping apparatus, it is characterized in that grid welding wire device (11) includes soldering turret support and the soldering turret (33) that is installed on the soldering turret support under the described self adaptation, the jaw place of soldering turret is provided with soldering tip (34), and the folding drive end of soldering turret links to each other with the push pedal drive unit; Grid welding wire device installation is below frame under the described self adaptation, and is corresponding with the brace rod oblique cutting mechanism of top; Grid welding wire device (8) structure is identical with grid welding wire device under the self adaptation on the described self adaptation, and jaw is installed in the top of frame down, and is corresponding by mesh spacing with brace rod oblique cutting mechanism.
7, by claim 1 or 2 described integrated steel wire forming table shaping apparatus, it is characterized in that described sanction net arrangement (9) comprises Cut Block (40), be installed on fixed shear cutter (41b) and movable shear plate (42) and shear knife (41a) on the Cut Block, movable shear plate links to each other with the passing drive unit.
8, by the described integrated steel wire forming table shaping apparatus of claim 2, it is characterized in that described grid welder (5) up and down is arranged symmetrically in the upper and lower that steel wire laterally passes by the identical welding mechanism of two covers, every nested grid welding mechanism comprises bearing (20), moving soldering tip (25), bonding tip seat (24) and quiet soldering tip (26), bonding tip seat links to each other with push pedal (22) by spring (23), the opposite side of push pedal connects driving cylinder (21), constitutes pressure electric resistance welding mode.
9, by the described integrated steel wire forming table shaping apparatus of claim 5, it is characterized in that brace rod oblique cutting mechanism is provided with 2 covers, the gradient of installing is staggered corresponding, and symmetry is installed in the middle part of frame, can insert two row's brace rods simultaneously; Correspondence is installed grid welding wire device under the self adaptation below brace rod oblique cutting mechanism, and the corresponding brace rod oblique cutting of grid welding wire device mechanism is provided with 2 covers under the self adaptation, connects with the two vertical wire bonds of arranging staggered oblique cutting brace rod lower end and following grid of finishing both direction; Under self adaptation grid welding wire device afer bay above correspondence be provided with 2 the cover self adaptations on grid welding wire device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200653188U CN201168758Y (en) | 2008-01-16 | 2008-01-16 | Integrated steel wire network frame forming machines |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200653188U CN201168758Y (en) | 2008-01-16 | 2008-01-16 | Integrated steel wire network frame forming machines |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201168758Y true CN201168758Y (en) | 2008-12-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200653188U Expired - Lifetime CN201168758Y (en) | 2008-01-16 | 2008-01-16 | Integrated steel wire network frame forming machines |
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| CN (1) | CN201168758Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101214524B (en) * | 2008-01-16 | 2012-02-22 | 武汉华之洋光电系统有限责任公司 | Integrated steel wire forming table shaping apparatus |
| CN105382147A (en) * | 2015-12-15 | 2016-03-09 | 苏州创丰精密五金有限公司 | Device for forming steel wire mesh with layered structure |
| CN105382148A (en) * | 2015-12-15 | 2016-03-09 | 苏州创丰精密五金有限公司 | Steel wire mesh forming device |
| CN106163693A (en) * | 2014-04-01 | 2016-11-23 | 安东尼奥斯·阿纳格诺斯托普洛斯 | For producing machine feeding longitudinal wire or the system and method for bar to grid |
| CN107553022A (en) * | 2017-10-12 | 2018-01-09 | 河北骄阳丝网设备有限责任公司 | Double fastener silk steel wire welder horizontal hair wire feeder and horizontal hair feeding method |
-
2008
- 2008-01-16 CN CNU2008200653188U patent/CN201168758Y/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101214524B (en) * | 2008-01-16 | 2012-02-22 | 武汉华之洋光电系统有限责任公司 | Integrated steel wire forming table shaping apparatus |
| CN106163693A (en) * | 2014-04-01 | 2016-11-23 | 安东尼奥斯·阿纳格诺斯托普洛斯 | For producing machine feeding longitudinal wire or the system and method for bar to grid |
| CN105382147A (en) * | 2015-12-15 | 2016-03-09 | 苏州创丰精密五金有限公司 | Device for forming steel wire mesh with layered structure |
| CN105382148A (en) * | 2015-12-15 | 2016-03-09 | 苏州创丰精密五金有限公司 | Steel wire mesh forming device |
| CN107553022A (en) * | 2017-10-12 | 2018-01-09 | 河北骄阳丝网设备有限责任公司 | Double fastener silk steel wire welder horizontal hair wire feeder and horizontal hair feeding method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20081224 Effective date of abandoning: 20080116 |