CN201167544Y - Totally enclosed electrical heating tumbling-box double-face baking full-automatic pancake baking machine - Google Patents

Totally enclosed electrical heating tumbling-box double-face baking full-automatic pancake baking machine Download PDF

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Publication number
CN201167544Y
CN201167544Y CNU2008201077994U CN200820107799U CN201167544Y CN 201167544 Y CN201167544 Y CN 201167544Y CN U2008201077994 U CNU2008201077994 U CN U2008201077994U CN 200820107799 U CN200820107799 U CN 200820107799U CN 201167544 Y CN201167544 Y CN 201167544Y
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China
Prior art keywords
support roller
frame
roller group
electrical heating
roll
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Expired - Fee Related
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CNU2008201077994U
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Chinese (zh)
Inventor
郭广社
李春生
刘生
张利杰
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Individual
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Individual
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Abstract

The utility model relates to a full automatic pancake machine of a form of fully-closed electric heating roller type and double-sided baking, and the machine is mainly characterized by comprising a frame, a feeding device arranged on the frame, a sealed pancake front roller and a sealed pancake back roller arranged in the inner part of the electric heating device, a vertical cutting device, a horizontal cutting device, a transmission device, a belt conveyer, a barrier turning device and a pancake receiving bucket. The full automatic pancake machine has the advantages that: 1) the electric heating device is arranged inside the roller, without flue gas pollution and with high utilization ratio of heat energy; 2) two sides of the pancakes are baked, which provides a better taste; 3)the vertical cutting device and the horizontal cutting device can realize continuous cutting, which greatly improves production efficiency and realizes full automation of production of pancakes.

Description

The two-sided full-automatic pancake machine that irons of a kind of totally-enclosed electrical heating roller formula
Technical field
The utility model relates to a kind of food processing machinery, particularly a kind of drum-type electro heating pancake-baking machine.
Background technology
At present, the equipment of producing thin pancake is varied, and processing mode commonly used has: 1) electric heating is board-like, and its characteristics are the electric hot plate transfixion, and electric hot plate is plane or middle dimpling; 2) drum-type, its characteristics are for producing continuously, and mode of heating is coal fire or natural gas; 3) hilted broadsword formula cutting, the cutter sweep blade fixedly mounts and is the hilted broadsword form.The shortcoming of first kind of mode is that production efficiency is low, and labour intensity is big; The shortcoming of the second way is that flue gas is big, contaminated environment, and the heat energy utilization rate is low; The shortcoming of the third mode is that cutting efficiency is low, and can not cut continuously, thereby influences the production efficiency of complete machine.
The utility model content
The purpose of this utility model is to provide that a kind of heat energy utilization rate height, production efficiency height, labour intensity are low, the two-sided full-automatic pancake machine that irons of totally-enclosed electrical heating roller formula of non-environmental-pollution.
The purpose of this utility model is achieved in that the two-sided full-automatic pancake machine that irons of a kind of totally-enclosed electrical heating roller formula, it is characterized in that: comprising:
One frame and being installed on the frame
One charging gear comprises the hopper that is arranged at above the front roll, and the hopper bottom surface is provided with discharging opening;
Inside is provided with the pancake front roll and the back roll of the sealing of electric heater unit; Electric heater unit is installed in respectively on fore-stock and the after-poppet, closure plate on the forward and backward cylinder and the disk carriage on the electric heater unit be the gap movingly, the cylinder surface of forward and backward cylinder is provided with forward and backward perching knife and forward and backward baster, and back roll bottom one side is provided with guide plate; Forward and backward cylinder is assembled on the frame by support roller;
One vertical cutter sweep including and staggered being loaded on the big cover on the quill, little cover and the blade that is loaded on the blade shaft, size cover junction end face and blade formation scissors; Vertical cutter sweep is installed on back roll and guide plate exports on the following frame;
One transverse cuts device comprises the stationary knife and the moving knife that are loaded on the frame; Moving knife connects push rod, and push rod connects return spring, and the return spring other end is fixed on the frame; Straining at spring vertically connects moving knife and is fixed on the frame; The transverse cuts device is installed on the frame below vertical cutter sweep;
Transmission device comprises a pair of power input gear, and they are installed on respectively on the axle of the main support roller group of preceding main support roller group and back; Preceding main support roller group, preceding from the moving front roll of support roller group holder, the main support roller group in back, back are from the moving back roll of support roller group holder; A belt pulley also is housed and gives vertical cutter sweep with transmission of power on the axle of the main support roller group of preceding main support roller group or back by belt.
The purpose of this utility model can also realize like this: belt conveyor also is installed below the transverse cuts device, is provided with below the other end of its conveyer belt to turn over and builds device and connect the cake bucket.
The described structure of building device of turning over is, connecting rod one end is built electromagnet and fixed with turning over, and the other end is fixedlyed connected with tooth bar, tooth bar by guiding support roller guiding and with turn over the base gears engaged, turn over and build gear connection rollover stand and be fixed on the trip shaft.
Hopper is formed by the four sides side plate at the no end, and the front side board bottom is provided with an outlet, and its excess-three face side plate and front roll are sealed and matched, and the batter in the hopper directly contacts the front roll surface; On leading flank, also install a scraper plate additional.
Disk carriage (18) inboard of annex end plate, sealing plate and the electric heater unit at forward and backward cylinder two ends is provided with heat-barrier material.
The utlity model has following advantage and useful effect: 1) cylinder in-built electrical heater, smoke-less pollution and heat energy utilization rate height; 2) two-sided pokering, the thin pancake mouthfeel is better; 3) vertically cutter sweep and transverse cuts device can be realized continuous cutting, enhance productivity greatly, realize that thin pancake production is full-automatic.
Description of drawings
Fig. 1 the utility model structural representation
Fig. 2 electric heater unit structural representation
Fig. 3 be Fig. 2 along A-A direction cutaway view
Fig. 4 cylinder and electric heater unit combining structure schematic diagram
Fig. 5 cylinder end view
Fig. 6 hopper construction schematic diagram
The vertical cutter sweep structural representation of Fig. 7
Fig. 8 infeed set-up structural representation
Fig. 9 turns over and builds the apparatus structure schematic diagram
The specific embodiment
Each parts label is as follows in the accompanying drawing:
Preceding from support roller group 1, front roll 2, fore-stock 3, hopper 4, preceding baster 5, scraper 6, preceding perching knife 7, back baster 8, back roll 9, after-poppet 10, back perching knife 11, guide plate 12, the back connects cake bucket 14 from support roller group 13, conveyer belt 15, the main support roller group 16 in back, preceding main support roller group 17, disk carriage 18, annex end plate 19, heat-barrier material 20, closure plate 21, scraper plate 22, left leather belt wheel 23, quill 24, big cover 25, little cover 26, nut 27, rip cutting gear 28, right leather belt wheel 29, blade shaft 30, blade 31, positioning sleeve 32, strain at spring 33, return spring 34, crosscut electromagnet 35, push rod 36, moving knife 37, stationary knife 38, rollover stand 39, trip shaft 40, turn over and build gear 41, tooth bar 42, guiding support roller 43, connecting rod 44 turns over and builds electromagnet 45, frame 46.
The utility model structure comprises: frame 46 and the charging gear that is installed on the frame, and inside is provided with the pancake front roll 2 and the back roll 9 of the sealing of electric heater unit; Vertical cutter sweep, the transverse cuts device, transmission device can also comprise belt conveyor and turn over the base device and connect cake bucket 14.
Frame 46 is made up of column and multilayer cross beam frame, and it is the carrier of various devices.Various devices fuse by the space layout formation.
Charging gear comprises the hopper 4 and the scraper plate 22 that are arranged at above the front roll 2, and hopper 4 bottom surfaces are provided with discharging opening; Hopper 4 can be that the four sides side plate by the no end forms, and the front side board bottom is provided with an outlet, and its excess-three face side plate and front roll 2 are sealed and matched, and hopper 4 interior batters directly contact the front roll surface; On leading flank, also install a scraper plate 22 additional.Also can be the other forms of end that has, have discharging opening in the bottom and get final product.
Front roll 2 that pancake is used and back roll 9 inside are provided with electric heater unit, electric heater unit is installed in respectively on fore-stock 3 and the after-poppet 10, closure plate 21 on the forward and backward cylinder 2,9 and disk carriage 18 on the electric heater unit be the gap movingly, form airtight drum cavity; The cylinder surface of forward and backward cylinder 2,9 is provided with forward and backward perching knife 7,11 and forward and backward baster 5,8, for removing residue, a scraper 6 is set also behind preceding perching knife; Back roll 9 bottoms one side is provided with guide plate 12, makes the thin pancake that irons drop to vertical cutter sweep smoothly; Forward and backward cylinder 2,9 is assembled on the frame by support roller; Disk carriage 18 inboards of annex end plate 19, sealing plate 21 and the electric heater unit of forward and backward cylinder 2,9 both ends of the surface are provided with heat-barrier material 20.
Vertical cutter sweep, include the staggered big cover 25 on the quill 24, the little cover 26 and the blade 31 that is loaded on the blade shaft 30 of being loaded on, big cover, little cover and blade are fixed on its axle by nut 27, each blade 31 is by positioning sleeve 32 location, between quill 24 and the blade shaft 30 by rip cutting gear 28 transferring power, 23,29 1 belt pulleys that connect on the main support roller group axle of the left and right sides belt pulley at quill two ends, the belt pulley of connecting belt conveyer one end; Size cover 25,26 junction end faces and blade 31 form scissors from vertically thin pancake being cut into the band shape of certain width; Vertical cutter sweep is installed on back roll 9 and guide plate 12 exports on the following frame;
The transverse cuts device comprises the stationary knife 38 and the moving knife 37 that are loaded on the frame; Moving knife 37 connects push rod 36, and push rod connects return spring 34, and return spring 34 other ends are fixed on the frame; Strain at that spring 33 is vertical to be connected moving knife 37 and be fixed on the frame; The transverse cuts device is installed on the frame below vertical cutter sweep;
Belt conveyor also is installed below the transverse cuts device, is provided with below the other end of its conveyer belt 15 to turn over and builds device and connect cake bucket 14.
Turning over the structure of building device is, connecting rod 44 1 ends with turn over that to build electromagnet 45 fixing, the other end is fixedlyed connected with tooth bar 42, tooth bar 42 is built gear 41 engagements by guiding support roller 43 guiding and with turning over, and turns over to build gear 41 connection rollover stands 39 and be fixed on the trip shaft 40.
Transmission device comprises a pair of power input gear, and they are installed on respectively on the axle of preceding main support roller group 17 and the main support roller group 16 in back; Preceding main support roller group 17, preceding from the moving front roll 2 of support roller group 1 holder, moving back roll 9 is held in the palm from support roller group 13 in the main support roller group 16 in back, back; A belt pulley also is housed and gives vertical cutter sweep with transmission of power on the axle of the main support roller group 16 of preceding main support roller group 17 or back by belt.
The technical solutions of the utility model main feature is: (1) closed heating, the heat energy utilization rate is high and environment friendly and pollution-free: static installation electric heating equipment (referring to accompanying drawing 2, Fig. 3, Fig. 4) in the cylinder of rotation forms the inner chamber of a sealing of dynamic and static sealing.(2) automatic moulding: batter is taken out of from hopper 4 apertured front side boards by front roll 2, is shoveled down behind the position of perching knife 7 before the arrival, enters back roll 9, pokers second, under the shovel, finishes the process of pokering behind the position of arrival back perching knife 11.(3) cutting automatically: cutting divides vertically cutting and transverse cuts automatically, and vertically cutter sweep is an a pair of roller cutter sweep, can continuously thin pancake be cut into several tufts, and carry out synchronously with cylinder; The transverse cuts device is a solenoid actuated device, and a few tuft thin pancakes that horizontal cutting knife can get off rip cutting cut off simultaneously.(4) cut thin pancake becomes blockage, drops on the conveyer belt 15, is brought to turn over the base device, build solenoid actuated rollover stand 39 by turning over, the thin pancake that cuts is turned over to build connect in the cake bucket 14, the whole process that pokers expecting that from giving vanning is for full-automatic, need not manually-operated, operating efficiency is very high.
The course of work: front roll 2 and back roll 9 are respectively in preceding main support roller group 17, preceding from the main support roller group 16 of support roller group 1 and back, the back drives (referring to Fig. 1) down from support roller group 13, with counter clockwise direction and clockwise direction rotation (driving) by a pair of power input gear, the electric heater unit (see figure 2) is installed in front and back support 3 respectively, maintain static on 10, when front roll 2 rotates with cylinder 9, annex end plate 19 on the cylinder, heat-barrier material 20, closure plate 21 (see figure 4)s follow cylinder to rotate together, disk carriage 18 (see figure 4)s and closure plate 21 on the electric heater unit, heat-barrier material 20 closely cooperates, form moving, static seal, cylinder forms the inner chamber of sealing, guarantees not outwards discharging of heat.
In the time of front roll 2 rotations, batter in the hopper 4 is attached to the outer surface of hot cylinder, the front side board bottom is provided with a discharging opening, batter comes out to rotate (see figure 6) after scraper plate 22 is wipeed the back off with cylinder from discharging opening, after arriving preceding perching knife 7 positions, preceding perching knife 7 has ironed ripe thin pancake shovel down with single face, arrives back roll 9 on the another side of thin pancake; The surface of scraper 6 cleaning front rolls 2, preceding baster 5 is coated in the surface of front roll 2 with oil, and front roll 2 enters next circulation.When back roll 9 took thin pancake to back perching knife 11 places, it is following that back perching knife 11 will iron ripe thin pancake shovel, and back baster 8 is coated in the surface of back roll 9 with oil, and back roll 9 enters next circulation.
Thin pancake enters vertical cutter sweep (see figure 7) by guide plate 12 after getting off from back roll 9, and the right leather belt that the belt pulley on the support roller group is passed to power on the quill 24 takes turns 29, drives vertical cutter sweep work.The size cover 25,26 that external diameter varies in size is installed on the quill 24, and size cover 25,26 is tightly being pressed rotation simultaneously by nut 27.The end face of the size cover 25,26 that external diameter varies in size forms a scissors face; Blade shaft 30 rotates under the drive of gear 28, drives blade 31 rotations, and be positioned cover 32 and nut 27 of blade 31 is tightly fixing, and blade 31 is pressed on the scissors faces that size cover 25,26 forms simultaneously, constitutes scissors.When thin pancake passes through this position, just vertically cut.
Vertically the thin pancake that cuts vertically enters transverse cuts device (see figure 8), and descending along the inclined-plane of stationary knife 38, moving knife 37 is close to the bottom surface of stationary knife 38 under the pulling that strains at spring 33, with the bottom formation scissors on stationary knife 38 inclined-planes.Moving knife 37 is installed on the push rod 36, and push rod 36 advances under the effect of crosscut electromagnet 35, by return spring 34 returns.
Thin pancake by crosscut after, just become fritter to drop on the conveyer belt 15 of motion, the power of conveyer belt 15 is from the left leather belt of vertical cutter sweep wheel 23.Conveyer belt 15 is transported to thin pancake to turn over builds (see figure 9) behind the device place, just throws to rollover stand 39.After rollover stand 39 is received thin pancake, turn over build electromagnet 45 electric, 44 motions of pulling connecting rod, connecting rod 44 drives tooth bars 42 motions, tooth bar 42 relies on the guide effect of guiding support roller 43, along rectilinear motion, drive to turn over and build gear 41 rotations, turn over and build gear 41 drive trip shafts 40 and rollover stand 39 upsets, thin pancake thrown connect in the cake bucket 14, it is electricly reverse to turn over base electromagnet 45, and tooth bar 42 is back into original position, and rollover stand 39 is resetted.

Claims (6)

1. two-sided full-automatic pancake machine that irons of totally-enclosed electrical heating roller formula is characterized in that: comprising:
One frame (46) and being installed on the frame
One charging gear comprises the hopper (4) that is arranged at above the front roll (2), and hopper (4) bottom surface is provided with discharging opening;
Inside is provided with the pancake front roll (2) and the back roll (9) of the sealing of electric heater unit; Electric heater unit is installed in respectively on fore-stock (3) and the after-poppet (10), disk carriage (18) on closure plate (21) on the forward and backward cylinder (2,9) and the electric heater unit be the gap movingly, the cylinder surface of forward and backward cylinder (2,9) is provided with forward and backward perching knife (7,11) and forward and backward baster (5,8), and back roll (9) bottom one side is provided with guide plate (12); Forward and backward cylinder (2,9) is assembled on the frame by support roller;
One vertical cutter sweep including and staggered being loaded on the big cover (25) on the quill (24), little cover (26) and the blade (31) that is loaded on the blade shaft (30), size cover (25,26) junction end face and blade (31) formation scissors; Vertical cutter sweep is installed on back roll (9) and guide plate (12) exports on the following frame;
One transverse cuts device comprises the stationary knife (38) and the moving knife (37) that are loaded on the frame; Moving knife (37) connects push rod (36), and push rod connects return spring (34), and return spring (34) other end is fixed on the frame; Straining at spring (33) vertically connects moving knife (37) and is fixed on the frame; The transverse cuts device is installed on the frame below vertical cutter sweep;
Transmission device comprises a pair of power input gear, and they are installed on respectively on the axle of preceding main support roller group (17) and the main support roller group in back (16); Preceding main support roller group (17), preceding from the moving front roll (2) of support roller group (1) holder, moving back roll (9) is held in the palm from support roller group (13) in back main support roller group (16), back; One belt pulley also is housed on the axle of preceding main support roller group (17) or the main support roller group in back (16) and gives vertical cutter sweep with transmission of power by belt.
2, the two-sided full-automatic pancake machine that irons of totally-enclosed electrical heating roller formula according to claim 1, it is characterized in that: belt conveyor also is installed below the transverse cuts device, is provided with below the other end of its conveyer belt (15) to turn over and builds device and connect cake bucket (14).
3, the two-sided full-automatic pancake machine that irons of totally-enclosed electrical heating roller formula according to claim 2, it is characterized in that: the described structure of building device of turning over is, connecting rod (44) one ends with turn over that to build electromagnet (45) fixing, the other end is fixedlyed connected with tooth bar (42), tooth bar (42) is built gear (41) engagement by guiding support roller (43) guiding and with turning over, and turns over to build gear (41) and connect rollover stand (39) and be fixed on the trip shaft (40).
4, the two-sided full-automatic pancake machine that irons of totally-enclosed electrical heating roller formula according to claim 1 and 2, it is characterized in that: hopper (4) is formed by the four sides side plate at the no end, the front side board bottom is provided with an outlet, its excess-three face side plate and front roll (2) are sealed and matched, and the batter in the hopper (4) directly contacts the front roll surface; On leading flank, also install a scraper plate (22) additional.
5, the two-sided full-automatic pancake machine that irons of totally-enclosed electrical heating roller formula according to claim 1 and 2 is characterized in that: disk carriage (18) inboard of annex end plate (19), sealing plate (21) and the electric heater unit at forward and backward cylinder (2,9) two ends is provided with heat-barrier material (20).
6, the two-sided full-automatic pancake machine that irons of totally-enclosed electrical heating roller formula according to claim 4 is characterized in that: disk carriage (18) inboard of annex end plate (19), sealing plate (21) and the electric heater unit at forward and backward cylinder (2,9) two ends is provided with heat-barrier material (20).
CNU2008201077994U 2008-03-25 2008-03-25 Totally enclosed electrical heating tumbling-box double-face baking full-automatic pancake baking machine Expired - Fee Related CN201167544Y (en)

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CNU2008201077994U CN201167544Y (en) 2008-03-25 2008-03-25 Totally enclosed electrical heating tumbling-box double-face baking full-automatic pancake baking machine

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Application Number Priority Date Filing Date Title
CNU2008201077994U CN201167544Y (en) 2008-03-25 2008-03-25 Totally enclosed electrical heating tumbling-box double-face baking full-automatic pancake baking machine

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106595301A (en) * 2017-01-06 2017-04-26 温州丁源兴食品股份有限公司 Baking oven
CN109805045A (en) * 2019-01-28 2019-05-28 天津马士通机械设备有限公司 A kind of full-automatic traditional pancake-baking machine and its processing method
CN111955501A (en) * 2020-09-01 2020-11-20 湖南嘉士利食品有限公司 Oil injection device for biscuit production with oil liquid collection structure
CN114073261A (en) * 2021-11-22 2022-02-22 韩雪 Equipment and process for processing formed battercake

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106595301A (en) * 2017-01-06 2017-04-26 温州丁源兴食品股份有限公司 Baking oven
CN109805045A (en) * 2019-01-28 2019-05-28 天津马士通机械设备有限公司 A kind of full-automatic traditional pancake-baking machine and its processing method
CN109805045B (en) * 2019-01-28 2024-06-04 马士通安全设备(天津)有限公司 Full-automatic traditional pancake machine and processing method thereof
CN111955501A (en) * 2020-09-01 2020-11-20 湖南嘉士利食品有限公司 Oil injection device for biscuit production with oil liquid collection structure
CN114073261A (en) * 2021-11-22 2022-02-22 韩雪 Equipment and process for processing formed battercake
CN114073261B (en) * 2021-11-22 2024-12-24 韩雪 Pancake post-forming processing equipment and processing technology

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GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20081224

Termination date: 20100325