CN201153062Y - Fire isolation layer fire-proof subway and light rail signal cable - Google Patents

Fire isolation layer fire-proof subway and light rail signal cable Download PDF

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Publication number
CN201153062Y
CN201153062Y CNU2008200309000U CN200820030900U CN201153062Y CN 201153062 Y CN201153062 Y CN 201153062Y CN U2008200309000 U CNU2008200309000 U CN U2008200309000U CN 200820030900 U CN200820030900 U CN 200820030900U CN 201153062 Y CN201153062 Y CN 201153062Y
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China
Prior art keywords
fire
wrapped
refuge floor
signal cable
quad
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Expired - Lifetime
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CNU2008200309000U
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Chinese (zh)
Inventor
王子纯
姚勰
陈子洪
袁华侠
邵秀芹
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Jiangsu Dongqiang Co Ltd
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Jiangsu Dongqiang Co Ltd
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Priority to CNU2008200309000U priority Critical patent/CN201153062Y/en
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Publication of CN201153062Y publication Critical patent/CN201153062Y/en
Anticipated expiration legal-status Critical
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Abstract

The utility model relates to a fireproof signal cable with a fire insulation layer used for underground railways and light rails, belonging to the technical field of cables. A foamed polyethylene material insulation layer is extruded and packed on an oxygen-free round copper wire conductor via the three-layer co-extrusion method of sheath-foam-sheath, four insulation wire cores are stranded into a stranded quad, and gauze is bound outside the quad; a plurality of quads are stranded into a cable core, an aluminum hydroxide rubber inner fire insulation layer is extruded and packed on the cable core, a mica tape fire retardant coating is wound and wrapped on the inner fire insulation layer, aluminum hydride rubber outer fire insulation layer is extruded and wrapped outside the mica tape fire retardant coating; the outer fire insulation layer is successively wound and wrapped by an anti-flaming binding belt, squeezed and wrapped by a halogen-free low-fume anti-flaming polyolefine inner sheath, wound and wrapped by an aluminum plastic compound belt shielding layer and squeezed and wrapped by a halogen-free low-fume anti-flaming polyolefine outer sheath. The fireproof signal cable with a fire insulation layer has the advantages of novel and reasonable structure, scientific material selection, strong electromagnetic interference resistance, high usage frequency, low transmission attenuation, low capacity, accurate and stable signal transmission, thereby being suitable to be used by the system devices of underground railways and light rails.

Description

The fire-resistant subway light rail signal cable of refuge floor
Technical field
The utility model relates to the signal cable of a kind of structure of cable, particularly fire safe type, belongs to the cable technology field.
Background technology
Along with the arrival of information age, greatly developing information technology and extensive use electronic computer has been the modern important symbol of track traffic.As track traffic is that the track circuit technology of main body has been upgraded notion and enlarged development and range of application thereof, in rail traffic signal system, adopt computer control, detection technique, to realize multitask, many information real-time automatic collecting and processing, guaranteeing under the safe prerequisite, improve automatization level and transportation dispatching commander efficient, to satisfy the requirement that track traffic at a high speed, efficiently reaches safe operation better.
Current, urban track traffic generally rises in China, but because its environment particularity, and this just requires to build units such as merchant, operator, design and installation and pays attention to and consider its fail safe.Because track traffic has characteristics such as personnel concentrate, the volume of the flow of passengers is big, channel outlet is restricted, an amount has an accident, and consequence is hardly imaginable.Show according to the interrelated data statistics, in the accident that subway takes place, the most serious in recent years with fire.In case the subway breaking out of fire, power communication system is interrupted at once, and illumination, communication are all interrupted, and this not only will make the people in the fire be difficult to flee from dangerous situation, also implements rescue to the fire fighter and makes troubles.Ground is underground can't be linked up, and allows causality loss increase virtually.
Formations such as traditional fire resistance signal cable, insulating barrier, flame retardant coating, screen and oversheath, wrapped mica brings the realization fire resistance on the flame retardant coating employing insulated wire cores, this structural requirement thickness of insulating layer thickening, high material consumption.In addition, cable is in burning, and flame retardant coating is intact, but insulating barrier (PE material) all burnouts, and the structure of cable can change, thereby has changed the right fixedly pitch size of line, the dielectric constant of cable makes cable can not guarantee the signal transmission accurately in burning also along with change.
The utility model content
It is good that the purpose of this utility model provides a kind of fire resistance, and the signal transmission is the stable fire-resistant subway signal cable of refuge floor accurately.
The purpose of this utility model is to realize like this, the fire-resistant subway signal cable of refuge floor, comprise conductor, insulating barrier, comprehensive flame retardant coating, screen and oversheath, it is characterized in that being provided with the quad of the position quadrate that insulated electric conductor (insulated wire cores) is twisted into, the cable core that quad is twisted into is provided with the aluminium hydroxide sizing material that adopts plsitive mold to extrude and makes interior refuge floor, the mica tape flame retardant coating is wrapped on interior refuge floor, on the mica tape flame retardant coating, be provided with and adopt refuge floor outside the aluminium hydroxide sizing material that plsitive mold extrudes, refuge floor is provided with wrapped fire-retardant band outside, on fire-retardant band, be provided with the halogen-free and low-smoke flame-retardant polyolefin inner sheath that extrudes, the aluminium-plastic tape screen is wrapped on inner sheath, extrudes the halogen-free and low-smoke flame-retardant polyolefin oversheath on the aluminium-plastic tape screen.
Described insulated electric conductor is that the anaerobic round copper wire is provided with the polyethylene foamed insulated with material layer that the three-layer co-extruded physical foam insulation technology of employing skin-bubble-Pi extrudes.Described quad is provided with polyester and pricks yarn.Described quad is provided with polyester and pricks the vertical covering of yarn, internal shield and interior polyester band, outer polyester band lapping layer, and polyester bundle yarn, the vertical covering of interior polyester band, internal shield, outer polyester band lapping layer are successively set on the quad surface.Red, green, white, Lan Si kind color that the insulating barrier of the insulated electric conductor of described quad is provided with.Cable core in described in the refuge floor is provided with the band that fine pith is tied up.Wrapped mica tape flame retardant coating is double-deck mica tape on the described interior refuge floor, and the rate of putting up is 45-55%.
The conductor of the fire-resistant subway signal cable of refuge floor adopts the anaerobic round copper wire, guarantees that the transmission performance of cable is stable; Adopt the insulation of polyethylene foamed Insulation Material, utilize the three-layer co-extruded physical foam insulation technology of skin-bubble-Pi, make insulated wire cores have high foaming rate, and mechanical strength is higher, make cable have low electric capacity, low decay, insulated wire cores dividend simultaneously, green, white, Lan Si kind color are convenient to identifying operation; The line group adopts the quad structure, makes four single line position quadrates, thereby guarantees the electric property of line group, satisfies the different transmission performance requirements of cable; Internal shield adopts the copper strips shielding construction, to satisfy the requirement that cable transmits same signal simultaneously; The line group is twisted into cable core, and adopts suitable twisting pitch, with band cable core is carried out fine pith and tie up,, help improving the cross-talk index and the interference free performance of cable to stablize the structure of each line group of cable core; Adopt double-deck crystallization water sizing material refuge floor, play dual fire insulation effect, decompose when this sizing material is heated, discharge the crystallization water and heat absorption, and form a cover layer at the cable core laminar surface, effect heat insulation, oxygen barrier that cover layer can play, the primary insulation organic substance is protected, and interior refuge floor adopts plsitive mold to extrude, and is beneficial to fill all clearance spaces, outer refuge floor adopts plsitive mold to extrude, and surface thickness is even; Flame retardant coating adopts wrapped double-deck mica tape, and the rate of putting up is 50%, and whole cable is played fire-resistant effect; Screen adopts the aluminium-plastic tape shielding both to play total shielding action and has also played good heat insulation, oxygen barrier effect, this screen is except stoping heat to internal delivery, also delay the impact of external flame burning and the internal portion of air-flow, strengthened the fire resistance of cable; Inside and outside sheath all adopts halogen-free and low-smoke flame-retardant polyolefin to extrude, rate of fire travel when this material can slow down cable fire, the operating time of prolongation fire-resisting cable.
The utility model is rational in infrastructure simple, manufactures easily, and cost is low.Product satisfies the requirement and relevant index of track traffic with the fire safe type digital signal cable:
One, fire-resistant combustibility meets the regulation of GB/T19216.11 and GB/T19216.23, and promptly cable guarantees that not only digital data transmission is accurate when flame temperature is not less than 750 ℃ of burnings, also will guarantee its energising ability of 90 minutes simultaneously;
Two, conductor DC resistance: 22.5 ± 1.0 Ω/km 20 ℃ the time;
Three, insulation resistance (100-500V) 〉=10000M Ω km;
Four, two lines are to D.C. resistance imbalance≤1.0%;
Five, cable capacitance: (non-shield type) quad 28 ± 3nF/km, (shield type) quad 28 ± 3nF/km, single insulated wire cores is to being connected to electric capacity≤70nF/km between other insulated wire cores of ground;
Six, capacitive coupling coefficient k1: mean value≤81pF/1000km; Maximum≤330pF/1000km;
Seven, near-end crosstalk attenuation: 150KHz :≤61dB/km; 1000KHz :≤40dB/km;
Eight, far-end crosstalk attentuation: 150KHz :≤68dB/km; 1000KHz :≤40dB/km;
Nine, shielding factor (50Hz): composite sheath≤0.8, aluminium sheath≤0.2.
The advantage that the fire-resistant subway light rail signal cable of refuge floor has:
The voltage loads height; Can satisfy the requirement of transmitting audio signal and digital signal simultaneously; Have characteristics such as anti-strong electromagnetic, frequency of utilization height, low, the low electric capacity of transmission attenuation, stable signal transmission; Cross-talk is little between quad shielded cable group; Cable can be lower than the signal transmission capabilities that kept under 750 ℃ of high-temp combustion conditions 90 minutes under flame temperature, and accurate.Economic environmental protection, from product to using the overall process environmentally safe.
Test shows that the fire-resistant subway light rail signal cable of refuge floor is behind 815 ℃ of flame jet 90min, and the polyethylene layer of its cable is intact substantially, guaranteed cable stranding cable core structure no change, thereby the electric property that has guaranteed cable is reliable.The successful realization of this structure has solved there is distorted signals in other fire resistance signal cable structure when flame combustion a difficult problem.This cable is applicable to the connection between the control device of relevant devices in the rail traffic signal system, can realize that 1MHz (analog signal), 2Mbit/s (digital signal) and rated voltage exchange the transmission of 750V or direct current 1100V and following system control information and electric energy, and in breaking out of fire, can keep the normal signal transmission of 90min.Be specially adapted to inside fire safety system equipment such as light rail, subway and the place safety system equipment of the crowd is dense sealing.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Among the figure: 1, conductor, 2, insulating barrier, 3, bundle yarn, 4, the vertical covering, 5 of insulating tape, internal shield, 6, insulating tape lapping layer, 7, interior refuge floor, 8, flame retardant coating, 9, outer refuge floor, 10, fire-retardant band, 11, inner sheath, 12, screen, 13, oversheath.
Embodiment
On anaerobic round copper wire conductor 1, adopt the three-layer co-extruded physical foam insulation technology of skin-bubble-Pi to extrude polyethylene foamed insulated with material layer 2 and constitute single insulated wire cores, thoroughly do away with the edge core with every group four and be twisted into the twisted wire group, four of twisted wire group is thoroughly done away with the dividend of edge core, green, white, Lan Si kind color, position quadrate.Wrapped polyester is pricked yarn and is pricked the yarn group for 3 one-tenth on the twisted wire group.After wrapped polyester is pricked yarn 3 on the twisted wire group, the vertical covering (the polyester band is indulged covering) 4 of insulating tape is set thereon again, wrapped copper strips internal shield 5 on the vertical covering 4 of insulating tape, lapped insulation band lapping layer on internal shield 5 (polyester band lapping layer) 6 constitutes inner shield line group.Pricking yarn groups and two groups of inner shield line groups with two groups intersects to be symmetrical arranged and is twisted into cable core and (adopts how many quad twisted cable core, be needs according to design, should meet TB/T 3100 railway digital signal cable standard-requireds, can be 8,12,14,16,19,21,24,28,30,33,37,42,44,48 cores), on cable core, carry out pitch 30-100mm and tie up with band.Adopt plsitive mold on cable core, to extrude refuge floor 7 in the aluminium hydroxide sizing material, wrapped double-deck mica tape flame retardant coating 8 on interior refuge floor 7, the rate of putting up reaches 50%.Adopt plsitive mold on mica tape flame retardant coating 8, to extrude refuge floor 9 outside the aluminium hydroxide sizing material, wrapped fire-retardant band 10 on the refuge floor outside, extrude halogen-free and low-smoke flame-retardant polyolefin inner sheath 11 on the fire-retardant band, wrapped aluminium-plastic tape screen 12 extrudes halogen-free and low-smoke flame-retardant polyolefin oversheath 13 on the inner sheath on the composite band screen.

Claims (7)

1, the fire-resistant subway light rail signal cable of a kind of refuge floor, comprise conductor, insulating barrier, flame retardant coating, screen and oversheath, it is characterized in that being provided with the quad of the position quadrate that insulated electric conductor is twisted into, the cable core that quad is twisted into is provided with and adopts aluminium hydroxide sizing material that extrusion die extrudes as refuge floor, wrapped mica tape flame retardant coating on interior refuge floor, on the mica tape flame retardant coating, be provided with aluminium hydroxide sizing material that plsitive mold extrudes do outside refuge floor, refuge floor is provided with wrapped fire-retardant band outside, on fire-retardant band, be provided with and extrude the halogen-free and low-smoke flame-retardant polyolefin inner sheath, aluminum plastic composite band screen is wrapped on inner sheath, extrudes the halogen-free and low-smoke flame-retardant polyolefin oversheath on the aluminium-plastic tape screen.
2, the fire-resistant subway light rail signal cable of refuge floor according to claim 1 is characterized in that described insulated electric conductor is that the anaerobic round copper wire is provided with the polyethylene foamed insulated with material layer that the three-layer co-extruded physical foam insulation technology of employing skin-bubble-Pi extrudes.
3, the fire-resistant subway light rail signal cable of refuge floor according to claim 1 is characterized in that described quad is provided with polyester and pricks yarn.
4, the fire-resistant subway light rail signal cable of refuge floor according to claim 1, it is characterized in that described quad is provided with polyester and pricks the vertical covering of yarn, internal shield and polyester band, polyester band lapping layer, polyester bundle yarn, the vertical covering of polyester band, internal shield, polyester band lapping layer are successively set on the quad surface.
5, the fire-resistant subway light rail signal cable of refuge floor according to claim 1 is characterized in that the insulating barrier of the insulated electric conductor of described quad is provided with red, green, white, Lan Si kind color.
6, the fire-resistant subway light rail signal cable of refuge floor according to claim 1 is characterized in that the cable core in the described interior refuge floor is provided with the band that fine pith is tied up.
7, the fire-resistant subway light rail signal cable of refuge floor according to claim 1 is characterized in that wrapped mica tape flame retardant coating is double-deck mica tape on the described interior refuge floor, and the rate of putting up is 45-55%.
CNU2008200309000U 2008-01-10 2008-01-10 Fire isolation layer fire-proof subway and light rail signal cable Expired - Lifetime CN201153062Y (en)

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Application Number Priority Date Filing Date Title
CNU2008200309000U CN201153062Y (en) 2008-01-10 2008-01-10 Fire isolation layer fire-proof subway and light rail signal cable

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Application Number Priority Date Filing Date Title
CNU2008200309000U CN201153062Y (en) 2008-01-10 2008-01-10 Fire isolation layer fire-proof subway and light rail signal cable

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CN201153062Y true CN201153062Y (en) 2008-11-19

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101789285A (en) * 2009-11-13 2010-07-28 曹洪波 Shielding communication signal cable for subway
CN103871620A (en) * 2014-03-04 2014-06-18 安徽复兴电缆集团有限公司 Marine control cable
CN104112517A (en) * 2014-07-04 2014-10-22 安徽华电线缆集团有限公司 Environment-friendly and safe water-blocking fireproof cable
CN106448913A (en) * 2016-12-15 2017-02-22 江苏戴普科技有限公司 Double joint cable for rail traffic
CN113096877A (en) * 2021-04-02 2021-07-09 浙江一舟电子科技股份有限公司 Non-shielding cable structure with heat dissipation function and manufacturing method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101789285A (en) * 2009-11-13 2010-07-28 曹洪波 Shielding communication signal cable for subway
CN103871620A (en) * 2014-03-04 2014-06-18 安徽复兴电缆集团有限公司 Marine control cable
CN104112517A (en) * 2014-07-04 2014-10-22 安徽华电线缆集团有限公司 Environment-friendly and safe water-blocking fireproof cable
CN106448913A (en) * 2016-12-15 2017-02-22 江苏戴普科技有限公司 Double joint cable for rail traffic
CN113096877A (en) * 2021-04-02 2021-07-09 浙江一舟电子科技股份有限公司 Non-shielding cable structure with heat dissipation function and manufacturing method

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Granted publication date: 20081119