CN201149745Y - Simulation bench for process pipeline installation - Google Patents

Abstract

Disclosed is a process pipe mounting simulation platform which belongs to the manufacturing technical field of the simulation training equipments for the process pipe mounting technique training and comprises a simulation frame and an operating condition simulation head; the simulation frame comprises a base plate and a column arranged on the base plate; the simulation head comprises a sleeve and a simulation joint welded on the sleeve; connecting flange discs with different angles are arranged on the front end of the simulation head; the process pipe mounting simulation platform adopts the indoor simulation of the preparation, assembly, flange assembly mounting and the modes of mounting joints of the pipe fittings of various pipes to design the adjustable process pipe mounting training simulation platform which solves the problems that the simple assembly practice can be processed only within the room; the practical learning in the construction site cannot guarantee the quality of the project found in the prior art. The process pipe mounting simulation platform can rotate leftwards and rightwards, adjust the positions and process a plurality of times of indoor simulation trainings according the practical operating conditions and the requirements; the learners can improve the accuracy in cutting the pipe materials and the assembly ability.

Description

Process pipe is installed simulation table

Technical field:

A kind of process pipe is installed the training simulation platform, is used for the simulated training that on-the-spot process pipe such as petrochemical plant, heating power power plant, waterworks is installed, and belongs to the manufacturing technology field of process pipe field engineering training simulation training system in the engineering construction.

Background technology:

It is one of groundwork of all kinds of factory constructions that process pipe is installed, special factory at petroleum chemical industry, on field or the station, process pipe is crisscross especially, for the installation that makes process pipe can be carried out smoothly, with the assurance installation quality, for a long time, in the training that pipeline is installed, process pipe is installed can only simply assemble exercise, owing to do not have simulation training system, and also angle and position that process pipe is installed change, so train very abstract, the difficult grasp usually can not be understood after the training or at all and not grasp, and can only arrive open-air working-yard and continue religion by the master worker; Therefore, in order on actual engineering, to ensure the quality of products and progress, the process pipe of factory is installed and can only be operated by the tradesman with suitable technical merit at present, the shortcoming of work-place study is at present: need the technical merit that auditing a class of several years just can reach to be needed on the one hand, and the tradesman with this level of grasp is less, and the workload of on-the-spot Process Piping Construction is big, therefore there is not the too many time to carry out on-the-spot teaching, on the other hand, because the situation that install the everywhere is different, this the work by experience tends to cause waste to engineering, also can miss tubing down because of misjudgment even have the workman of this technical ability, therefore and cause the waste of tubing and pipe fitting, cause very big economic loss to construction.

Summary of the invention:

The purpose of this utility model is in order to solve the deficiency of existing welding technology pipeline on-site training mode, the blanking, groove processing, pipeline group of adopting the various pipelines of lab simulation to, flange group to, valve is installed and the mode of pipe fitting erection joint, design a kind of adjustable process pipe the training simulation platform be installed.

The technical solution of the utility model is: the utility model comprises simulation frame and Work condition analogue head, it is characterized in that: the simulation frame comprises bedplate and column, dummy head comprises sleeve pipe and the simulation joint that is welded on the sleeve pipe, sleeve pipe is by being bolted on the column, column is arranged on the bedplate, and the dummy head front end that welds on sleeve pipe is provided with horizontal mounting flange, has the mounting flange and the threeway mounting flange at inclination angle; Bedplate thickness is between 10～20mm, and the length of side is an equilateral triangle, and drift angle is led circle, and radius of the radian is greater than 50mm; 3 root posts are set on base, and column is fixed on the position at three angles of bedplate; Casing inner diameter is provided with nut bore greater than the external diameter of column at the back side of sleeve pipe, and is furnished with bolt; The ring flange that is arranged on front end on the Work condition analogue head can be adjusted specification, setting range DN25～DN100 as required; Before the simulated training, to need the drawing content setting of training earlier, move or rotate the sleeve pipe that is welded with mounting flange and arrive the position that needs, live with bolt, then that specification, model, the quantity of materials such as the process pipe of needs, elbow, flange, valve is ready, train installation according to the content of setting; This process pipe is installed the flange simulation connection that has pipe fitting that the training simulation platform can be complementary, and also can carry out being connected with the simulation of valve; Can use two in three root posts during training, also can three all use; In order to satisfy the needs of actual installation operating mode, the mounting flange that is arranged on each sleeve pipe front end simulation table can be one, also can be a plurality of, and being provided with before and after can be of each ring flange, can upper and lower settings also can be adjusted the angle at inclination angle.

Advantage of the present utility model and beneficial effect are: the sleeve pipe that this process pipe is installed the training simulation platform can carry out the adjustment of left-right rotation and upper-lower position, ring flange have different towards installation, therefore indoor just can be according to the condition of the actual condition and the needs at scene, survey and draw earlier and Theoretical Calculation, and then tubing carried out cutting, finished edge, then with threeway, elbow, flange, spot welding and assemblings such as valve, on simulation table, install at last, owing to be simulated training, can use the tubing of exercise and can not waste on-the-spot tubing, and the tubing of exercise usefulness can reuse, after simulated training repeatedly, can improve the accuracy rate and the pipe of student's cutting tubing fast, the assembling ability of valve member, the time of shortening workshop practice.

Description of drawings:

Fig. 1 is a scheme of installation of the present utility model.

Embodiment:

Be that example provides embodiment of the present utility model three root posts to be set on a bedplate and to have 45 ° of inclination angle joint flanges below: the utility model comprises simulation frame and Work condition analogue head, the simulation frame comprises bedplate 13 and column 7, column 7 is arranged on the bedplate 13, dummy head comprises sleeve pipe 6 and the simulation joint that is welded on the sleeve pipe 6, sleeve pipe 6 is fixed on the column by bolt 11, and the simulation joint front end that welds on sleeve pipe 6 is provided with horizontal tube mounting flange 4, has mounting flange 8 and three-way pipe 2 mounting flanges 1 and 3 at 45 ° of inclination angles; Bedplate 13 is made by steel plate, and thickness is between 10～20mm, and the length of side is the equilateral triangle of 2m, and drift angle is led circle, and radius of the radian is greater than 50mm; Bedplate 13 is provided with three root posts 7, and the caliber of column 7 is Φ 89 * 5mm, and high 1.50m, column 7 are fixed on the position at three angles of bedplate 13; The internal diameter of sleeve pipe 6 is greater than the external diameter of column 7, and the length of sleeve pipe 6 is 100～150mm, and sleeve pipe 6 is provided with nut bore 10, and is furnished with bolt 11, and the sleeve pipe 6 that is welded with dummy head is by being bolted on the column; The ring flange that is arranged on front end on the dummy head can be adjusted specification as required, and setting range is DN25～DN100; Can put three～15 sleeve pipes 6 on the column 7 as required; 5,45 ° of inclination angle pipes 9 of the horizontal tube of welding on the sleeve pipe 6 can be simulated with the ring flange 4,8,1 and 3 of threeway 2 front ends and are connected the flange connection that station equipment is imported and exported, wherein the flange of horizontal direction comprises 4 and 12, flange 1 is for vertically downward, flange 3 is for vertically upward, flange 8 is upward 45 ° of inclination angles, if needs are arranged, flange 8 towards changing oblique following 45 ° of inclination angles into by changing pack into the direction of column of sleeve pipe;

Before the simulated training, to need the content setting of training earlier, then according to the process pipe content of setting, the technical conditions such as position of the size of caliber, pipe, valve member are carried out different designing and calculating, then according to the tubing of design-calculated data cutting different size, if come back bending training, just the straight tube that cuts and pipe fitting, ring flange group are carried out the exercise of docking of reality to the ring flange of the horizontal direction on the ring flange on the simulation table 4 and other columns; If carry out the curved exercise of yaw, just use the ring flange of the horizontal direction on ring flange 1,3 and other columns to be connected, straight tube and the pipe fitting, ring flange, the valve member group that cut are docked exercise to being placed on the simulation table; If carry out process pipe exercise at any angle, just be enclosed within the position of the sleeve pipe on the column according to the set angle adjustment, perhaps use the ring flange 8 that has 45 ° of inclination angles, elbow and the pipe fitting, flange, the valve member group that cut are docked exercise to being placed on the simulation table; In operating process, if straight tube that cuts and pipe fitting, flange, the valve member group to after can not with the simulation factory that sets, the flange that station equipment is imported and exported is consistent, illustrate that the data of calculating are wrong, pipe, the installation site of valve member is wrong or direction is wrong, the simulation process pipeline of cutting just with not the meeting of reality, whether the data that will check design are correct, whether the size of cutting is correct, pipe, whether the installation site of valve member and direction be correct, correct then, again cutting tubing again, adjust pipe, the position and the direction of valve member are put into practice assembling, till qualified.

Claims (3)

1, a kind of process pipe is installed the training simulation platform, comprise simulation frame and Work condition analogue head, its spy just is: described simulation frame comprises bedplate and column, column is arranged on the bedplate, dummy head comprises sleeve pipe and the simulation joint that is welded on the sleeve pipe, sleeve pipe is by being bolted on the column, and the dummy head front end that welds on sleeve pipe is provided with horizontal mounting flange, has the mounting flange and the threeway mounting flange at inclination angle.

2, process pipe according to claim 1 is installed the training simulation platform, and its spy just is: described bedplate thickness is 10～20mm, and the length of side is an equilateral triangle, and drift angle is led circle, and radius of the radian is greater than 50mm.

3, process pipe according to claim 1 is installed the training simulation platform, and its spy just is: described casing inner diameter is provided with nut bore greater than the external diameter of column at the back side of sleeve pipe.

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