CN201143523Y - Slitter edge automatic processing system - Google Patents
Slitter edge automatic processing system Download PDFInfo
- Publication number
- CN201143523Y CN201143523Y CNU2007200890494U CN200720089049U CN201143523Y CN 201143523 Y CN201143523 Y CN 201143523Y CN U2007200890494 U CNU2007200890494 U CN U2007200890494U CN 200720089049 U CN200720089049 U CN 200720089049U CN 201143523 Y CN201143523 Y CN 201143523Y
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- chute
- frame
- hydraulic cylinder
- mandrel
- slitter edge
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Abstract
The utility model relates to a waste material disposal system. The waste edge automatic disposal system is characterized in that the waste edge automatic disposal system comprises a waste edge chute mechanism, a waste edge coiler and a waste material lifting device; the waste edge chute mechanism comprises a chute (1), a swing guide plate (2) and a swing hydraulic cylinder (13); an inlet of the chute (1) is arranged below the trimming outlet of a disc cutting device; the waste edge coiler comprises a frame (4), a taper core shaft (5), a core shaft transverse translation mechanism, a core shaft rotation mechanism, a turnover mechanism and a roller mechanism; the left part of the taper core shaft (5) passes through the taper core shaft through hole of a right end plate (6) and is arranged in a coiling waste edge space between the right end plate (6) and a left end plate (19); the waste material lifting device consists of a lifting hopper (9), a dual-layer track (10), a hoisting device (11) and a waste material box (12); the lifting hopper (9) is arranged below the outlet side of the waste edge coiler; the waste material box (12) is arranged at the front side of the arc-shaped section of the dual-layer track (10). The waste material disposal system is characterized by high automation, safety and reliability, and high efficiency.
Description
Technical field
The utility model relates to the system that in a kind of strip Workshop Production unit metal course of conveying the waste material after shearing is handled.
Background technology
At present in metal plate and belt is produced, to strip processings of cutting edge, the slitter edge that downcuts through circle shear is adopted the following manner processing usually: scrap cutter shreds, briquetting device is squeezed into piece or slitter edge batches according to technology and product requirement needs.The equipment failure rate of first kind of mode and maintenance cost height; Being used for Large Scale and Continuous high speed unit second kind, equipment bulky complex, investment and maintenance cost height more; The third mode is used in discontinuous unit or normal fast unit.But the independent coiler for trimmings of the many employings of the third processing mode of selecting for use, need artificial auxiliary draw material, discharging and handling, manually or semi-automatic operation, the configuration associative operation personnel handle, and slitter edge batches with the waste material handling and need finish in underground or semi-underground position, production operation is poor, and production efficiency is low, and security incident easily takes place.
Summary of the invention
The purpose of this utility model is to provide a kind of automaticity height, safe and reliable, slitter edge automated processing system that efficient is high.
For achieving the above object, the technical solution of the utility model is: the slitter edge automated processing system is characterized in that it comprises slitter edge chute mechanism, coiler for trimmings, waste material lifting device;
Slitter edge chute mechanism comprises chute, swing guide, oscillating motor, lower hinge in the upper end of swing guide and the chute, the lower end of swing guide is positioned at outside the outlet of chute, and the cylinder body of oscillating motor is fixedlyed connected with chute, and the piston rod of oscillating motor and the bottom surface of swing guide are hinged; The inlet of chute is positioned at the side cut outlet below of disk shearing equipment, and chute is fixed on the left part of frame of coiler for trimmings, and the outlet of chute communicates with the slitter edge space of batching of coiler for trimmings;
Coiler for trimmings comprises frame, taper mandrel, mandrel transverse-moving mechanism, mandrel rotating mechanism, switching mechanism, pressing roll mechanism; The left part of frame is fixed with right end plate, first member plate, and right end plate is provided with the tapered core shaft through-hole; Constitute between the pressure roller of right end plate, first member plate, pressing roll mechanism, the turnover panel of switching mechanism and batch the slitter edge space; The left part of taper mandrel passes tapered core shaft through-hole the batching in the slitter edge space between right end plate, first member plate of right end plate, and the right part of taper mandrel is linked to each other by the middle part of second bearing with the connecting plate of mandrel transverse-moving mechanism; The right part of taper mandrel is provided with clutch, and the left side of clutch is provided with the end face tooth, and the end face tooth of clutch is meshed with end face tooth on the right side of the axle sleeve of mandrel rotating mechanism;
Switching mechanism comprises turnover panel, upset hydraulic cylinder, turnover panel below the taper mandrel between right end plate, the first member plate, the turnover panel forming V-shape, the bottom of turnover panel is hinged by hinge and frame, the cylinder body and the frame of upset hydraulic cylinder are hinged, and the piston rod and the turnover panel of upset hydraulic cylinder are hinged;
The waste material lifting device is made up of lifting hopper, double-deck track, winding plant, ash can, promote the below that hopper is positioned at the outlet side of coiler for trimmings, the pull rope of winding plant links to each other with the lifting hopper through the pulley of double-deck track upper end, the front side wheel that promotes hopper is positioned on lower floor's track of double-deck track, and the rear side wheel that promotes hopper is positioned on the upper strata track of double-deck track; The upper strata track of double-deck track is a straight rail, and the lower floor track upper end of double-deck track is an arc; The ash can setting on the ground, ash can is located at double-deck track segmental arc front side.
Slitter edge after the shearing is relied on from reentering coiler for trimmings by chute and carries out freely batching, and batches and finishes the back automatic discharging of waste material, realizes automatically that through the waste material lifting device waste material rises to the position, ground by underground position, realizes automatic handling.
The beneficial effects of the utility model are:
1, cost is saved in production operation and easy to maintenance;
2, need not artificial assisting, finish the material that draws of slitter edge automatically, batch, discharging and lifting processing procedure, the production security height, labour intensity is low, the production efficiency height.
In a word, the utlity model has simple in structurely, can realize automated production, safe and reliable, the efficient advantages of higher.
Description of drawings
Fig. 1 is a structural representation of the present utility model; Arrow among the figure is represented the slitter edge direction of motion.
Fig. 2 is the coiler for trimmings right view among Fig. 1.
Among the figure: 1-chute, 2-swing guide, 3-transmission device, the 4-frame, 5-taper mandrel, 6-right end plate, the 7-turnover panel, the 8-pressure roller, 9-promotes hopper, the double-deck track of 10-, 11-winding plant, 12-ash can, 13-oscillating motor (or cylinder), 14-transmission device pedestal, the 15-hydraulic cylinder (or cylinder) that overturns, the 16-hinge, 17-pressure roller hydraulic cylinder, 18-roller frame, the 19-first member plate, the 20-first traversing hydraulic cylinder (or cylinder), the 21-second traversing hydraulic cylinder (or cylinder), 22-first belt pulley, 23-connecting plate, 24-axle sleeve, the 25-clutch shaft bearing, the 26-clutch, 27-second bearing, 28-the 3rd bearing.
The specific embodiment
The utility model is described in further detail below in conjunction with embodiment and accompanying drawing.
As shown in Figure 1 and Figure 2, the slitter edge automated processing system, it comprises slitter edge chute mechanism, coiler for trimmings, waste material lifting device;
Slitter edge chute mechanism comprises chute 1, swing guide 2, oscillating motor (or cylinder) 13, lower hinge in the upper end of swing guide 2 and the chute 1, the lower end of swing guide 2 is positioned at outside the outlet of chute 1, the cylinder body of oscillating motor 13 is fixedlyed connected with chute 1, and the bottom surface of the piston rod of oscillating motor 13 and swing guide 2 is hinged; Chute adopts welded steel structure, the inlet of chute 1 is positioned at the side cut outlet below of disk shearing equipment, chute 1 is fixed on the left part of frame 4 of coiler for trimmings (with respect to Fig. 2, the left side is a left part), and the outlet of chute 1 communicates with the slitter edge space of batching of coiler for trimmings; Also can establish the slitter edge monitoring means on chute 1, the slitter edge monitoring means is used to shear the status monitoring of back waste material;
Coiler for trimmings comprises frame 4, taper mandrel 5, mandrel transverse-moving mechanism, mandrel rotating mechanism, switching mechanism, pressing roll mechanism; The left part of frame 4 is fixed with right end plate 6, first member plate 19, and right end plate 6 is provided with the tapered core shaft through-hole; Constitute between the pressure roller 8 of right end plate 6, first member plate 19, pressing roll mechanism, the turnover panel 7 of switching mechanism and batch the slitter edge space; The left part of taper mandrel 5 passes tapered core shaft through-hole the batching in the slitter edge space between right end plate 6, first member plate 19 of right end plate 6, and the right part of taper mandrel 5 is linked to each other by the middle part of second bearing 27 with the connecting plate 23 of mandrel transverse-moving mechanism; The right part of taper mandrel 5 is provided with clutch 26, and the left side of clutch 26 is provided with the end face tooth, and the end face tooth on the right side of the end face tooth of clutch 26 and the axle sleeve 24 of mandrel rotating mechanism is meshed; Taper mandrel 5 centers and the machine group switching centre of coiler for trimmings are arranged in parallel;
Switching mechanism comprises turnover panel 7, upset hydraulic cylinder (or cylinder) 15, turnover panel 7 is below the taper mandrel 5 between right end plate 6, the first member plate 19, turnover panel 7 forming V-shapes, the bottom of turnover panel 7 is hinged by hinge 16 and frame 4, the cylinder body and the frame 4 of upset hydraulic cylinder 15 are hinged, and the piston rod and the turnover panel 7 of upset hydraulic cylinder 15 are hinged;
The mandrel transverse-moving mechanism comprises the first traversing hydraulic cylinder (or cylinder), 20, the second traversing hydraulic cylinder (or cylinder) 21, connecting plate 23; The cylinder body of first traversing hydraulic cylinder 20, the second traversing hydraulic cylinder 21 is fixedlyed connected with the right part of frame 4 respectively, and the piston rod of first traversing hydraulic cylinder 20, the second traversing hydraulic cylinder 21 is hinged with connecting plate 23 two ends respectively;
The mandrel rotating mechanism comprises axle sleeve 24, transmission device 3, transmission device pedestal 14, belt, taper mandrel 5 is outer to be with axle sleeve 24 (taper mandrel 5 can free move left and right in axle sleeve 24, the left part that taper mandrel 5 is moved to the left to taper mandrel 5 is positioned at when batching the slitter edge space, taper mandrel 5 is by clutch 26 and axle sleeve 24 engagements, taper mandrel 5 is with axle sleeve 24 rotations), the right part of axle sleeve 24 is linked to each other with frame 4 by clutch shaft bearing 25, the left end of axle sleeve 24 is by the 3rd bearing 28 link to each other with frame 4 (being that axle sleeve 24 is rotatable), the right part of axle sleeve 24 is provided with first belt pulley 22, and first belt pulley 22 on the axle sleeve 24 is linked to each other by second belt pulley on the output shaft of belt and transmission device 3; Transmission device 3 is a motor, and transmission device 3 is fixed on the transmission device pedestal 14; The right side of axle sleeve 24 is provided with the end face tooth; Transmission device 3 is provided with speed and detects and control module;
Pressing roll mechanism comprises pressure roller 8, pressure roller hydraulic cylinder 17, roller frame 18, the both ends of pressure roller 8 are linked to each other with an end of roller frame 18 by bearing respectively, the middle part of roller frame 18 is hinged by hinge and frame 4, and the piston rod of the other end of roller frame 18 and pressure roller hydraulic cylinder 17 is hinged; The cylinder body of pressure roller hydraulic cylinder 17 and frame 4 are hinged, and pressure roller 8 is above the taper mandrel 5 between right end plate 6, the first member plate 19; Pressure roller 8 places are provided with the coil diameter automatic detection unit;
The waste material lifting device is made up of lifting hopper 9, double-deck track 10, winding plant 11, ash can 12, promote the below that hopper 9 is positioned at the outlet side of coiler for trimmings, the pull rope of winding plant 11 links to each other with lifting hopper 9 through the pulley of double-deck track 10 upper ends, take turns on the lower floor's track that is positioned at double-deck track 10 (left side of Fig. 1 is preceding) front side that promotes hopper 9, and the rear side wheel that promotes hopper 9 is positioned on the upper strata track of double-deck track 10; The upper strata track of double-deck track 10 is a straight rail, and the lower floor track upper end of double-deck track 10 is an arc; Ash can 12 is provided with on the ground, and ash can 12 is located at double-deck track 10 segmental arc front sides; The turnover panel 7 upset backs of coiler for trimmings join with the lifting hopper 9 of waste material lifting device; Ash can is the self-tipping type structure.Promote hopper 9 and driven by winding plant 11, the preceding side wheel that promotes hopper 9 is along lower floor's orbital motion, and the back side wheel that promotes hopper 9 is along the upper strata orbital motion.
The course of work of the present utility model is:
Before the work, swing guide 2 swings to top in advance and (is realized by oscillating motor 13, the piston rod of oscillating motor 13 stretches out), pressure roller 8 is in and lifts position (pressure roller hydraulic cylinder 17 realizations, the piston rod of pressure roller hydraulic cylinder 17 reclaims), slitter edge after the shearing relies on deadweight to enter into frame 4 by coiler for trimmings along chute 1 and swing guide 2, right end plate 6, first member plate 19, what turnover panel 7 and pressure roller 8 formed batches in the slitter edge space, taper mandrel 5 enters and batches the slitter edge space and (realized by the mandrel transverse-moving mechanism then, the first traversing hydraulic cylinder 20, the piston rod withdrawal of the second traversing hydraulic cylinder 21), clutch on the taper mandrel 5 and the engagement of mandrel rotating mechanism, transmission device 3 through the mandrel rotating mechanism drives, 5 rotations of taper mandrel, slitter edge is wrapped on the taper mandrel 5, pressure roller 8 is accommodated, packeted scrap, form the waste material pelletizing shape that closely twines, the coil diameter automatic detection unit detects desired location automatically or batches and finish, pressure roller 8 lifts, taper mandrel 5 shifts out (the first traversing hydraulic cylinder 20 from batching the slitter edge space, the piston rod of the second traversing hydraulic cylinder 21 stretches out), clutch and mandrel rotating mechanism on the taper this moment mandrel 5 break away from engagement, the waste material pelletizing falls on the turnover panel 7, after overturning (piston rod of the upset hydraulic cylinder 15 of switching mechanism stretches out), fall in the lifting hopper 9 of waste material lifting device, under winding plant 11 effects, promoting hopper 9 is promoted on the ground along double-deck track 10 by winding plant 11 drivings, automatically tumbling falls in the ash can 12 waste material, is walked by workshop crane handling.
Claims (4)
1. the slitter edge automated processing system is characterized in that it comprises slitter edge chute mechanism, coiler for trimmings, waste material lifting device;
Slitter edge chute mechanism comprises chute (1), swing guide (2), oscillating motor (13), lower hinge in the upper end of swing guide (2) and the chute (1), the lower end of swing guide (2) is positioned at outside the outlet of chute (1), the cylinder body of oscillating motor (13) is fixedlyed connected with chute (1), and the bottom surface of the piston rod of oscillating motor (13) and swing guide (2) is hinged; The inlet of chute (1) is positioned at the side cut outlet below of disk shearing equipment, and chute (1) is fixed on the left part of frame (4) of coiler for trimmings, and the outlet of chute (1) communicates with the slitter edge space of batching of coiler for trimmings;
Coiler for trimmings comprises frame (4), taper mandrel (5), mandrel transverse-moving mechanism, mandrel rotating mechanism, switching mechanism, pressing roll mechanism; The left part of frame (4) is fixed with right end plate (6), first member plate (19), and right end plate (6) is provided with the tapered core shaft through-hole; Constitute between the pressure roller (8) of right end plate (6), first member plate (19), pressing roll mechanism, the turnover panel (7) of switching mechanism and batch the slitter edge space; The tapered core shaft through-hole that the left part of taper mandrel (5) passes right end plate (6) is positioned at and batches the slitter edge space between right end plate (6), the first member plate (19), and the right part of taper mandrel (5) is linked to each other by the middle part of second bearing (27) with the connecting plate (23) of mandrel transverse-moving mechanism; The right part of taper mandrel (5) is provided with clutch (26), and the left side of clutch (26) is provided with the end face tooth, and the end face tooth on the right side of the end face tooth of clutch (26) and the axle sleeve (24) of mandrel rotating mechanism is meshed;
Switching mechanism comprises turnover panel (7), upset hydraulic cylinder (15), turnover panel (7) is positioned at the below of the taper mandrel (5) between right end plate (6), the first member plate (19), turnover panel (7) forming V-shape, the bottom of turnover panel (7) is hinged by hinge (16) and frame (4), the cylinder body and the frame (4) of upset hydraulic cylinder (15) are hinged, and the piston rod and the turnover panel (7) of upset hydraulic cylinder (15) are hinged;
The waste material lifting device is made up of lifting hopper (9), double-deck track (10), winding plant (11), ash can (12), promote the below that hopper (9) is positioned at the outlet side of coiler for trimmings, the pull rope of winding plant (11) links to each other with lifting hopper (9) through the pulley of double-deck track (10) upper end, the front side wheel that promotes hopper (9) is positioned on lower floor's track of double-deck track (10), and the rear side wheel that promotes hopper (9) is positioned on the upper strata track of double-deck track (10); The upper strata track of double-deck track (10) is a straight rail, and the lower floor track upper end of double-deck track (10) is an arc; Ash can (12) is provided with on the ground, and ash can (12) is located at double-deck track (10) segmental arc front side.
2. slitter edge automated processing system according to claim 1 is characterized in that: the mandrel transverse-moving mechanism comprises the first traversing hydraulic cylinder (20), the second traversing hydraulic cylinder (21), connecting plate (23); The cylinder body of the first traversing hydraulic cylinder (20), the second traversing hydraulic cylinder (21) is fixedlyed connected with the right part of frame (4) respectively, and the piston rod of the first traversing hydraulic cylinder (20), the second traversing hydraulic cylinder (21) is hinged with connecting plate (23) two ends respectively.
3. slitter edge automated processing system according to claim 1, it is characterized in that: the mandrel rotating mechanism comprises axle sleeve (24), transmission device (3), transmission device pedestal (14), belt, the outer axle sleeve (24) that is with of taper mandrel (5), the right part of axle sleeve (24) is linked to each other with frame (4) by clutch shaft bearing (25), the left end of axle sleeve (24) is linked to each other with frame (4) by the 3rd bearing (28), the right part of axle sleeve (24) is provided with first belt pulley (22), and first belt pulley (22) on the axle sleeve (24) is linked to each other by second belt pulley on the output shaft of belt and transmission device (3); Transmission device (3) is fixed on the transmission device pedestal (14); The right side of axle sleeve (24) is provided with the end face tooth.
4. slitter edge automated processing system according to claim 1, it is characterized in that: pressing roll mechanism comprises pressure roller (8), pressure roller hydraulic cylinder (17), roller frame (18), the both ends of pressure roller (8) are linked to each other by the end of bearing with roller frame (18) respectively, the middle part of roller frame (18) is hinged by hinge and frame (4), and the piston rod of the other end of roller frame (18) and pressure roller hydraulic cylinder (17) is hinged; The cylinder body of pressure roller hydraulic cylinder (17) and frame (4) are hinged, and pressure roller (8) is positioned at the top of the taper mandrel (5) between right end plate (6), the first member plate (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200890494U CN201143523Y (en) | 2007-12-17 | 2007-12-17 | Slitter edge automatic processing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200890494U CN201143523Y (en) | 2007-12-17 | 2007-12-17 | Slitter edge automatic processing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201143523Y true CN201143523Y (en) | 2008-11-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200890494U Expired - Fee Related CN201143523Y (en) | 2007-12-17 | 2007-12-17 | Slitter edge automatic processing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201143523Y (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102581047A (en) * | 2012-03-06 | 2012-07-18 | 云南昆钢重型装备制造集团有限公司 | Device for trimming, shoveling and then coiling composite material plate |
| CN102615104A (en) * | 2012-03-30 | 2012-08-01 | 郑州市华驰薄板科技有限公司 | Coiler for trimmings of cold-rolling strip steel |
| CN107954256A (en) * | 2017-11-30 | 2018-04-24 | 中冶南方工程技术有限公司 | Devices for taking-up |
| CN108545543A (en) * | 2018-03-28 | 2018-09-18 | 中国重型机械研究院股份公司 | A kind of strip Precise asymptotics edge grinding automatic coiling apparatus and method |
| CN108689210A (en) * | 2018-05-31 | 2018-10-23 | 山西太钢不锈钢股份有限公司 | A kind of band continuous shear stress edge grinding processing system and its edge grinding processing method |
| CN112439808A (en) * | 2019-08-27 | 2021-03-05 | 宝山钢铁股份有限公司 | Non-gripper full-automatic slitter edge ball rolling machine |
| CN114226463A (en) * | 2020-09-09 | 2022-03-25 | 上海梅山钢铁股份有限公司 | Device and method for accurately distributing slitter edges in hopper |
-
2007
- 2007-12-17 CN CNU2007200890494U patent/CN201143523Y/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102581047A (en) * | 2012-03-06 | 2012-07-18 | 云南昆钢重型装备制造集团有限公司 | Device for trimming, shoveling and then coiling composite material plate |
| CN102581047B (en) * | 2012-03-06 | 2014-08-13 | 云南昆钢重型装备制造集团有限公司 | Device for trimming, shoveling and then coiling composite material plate |
| CN102615104A (en) * | 2012-03-30 | 2012-08-01 | 郑州市华驰薄板科技有限公司 | Coiler for trimmings of cold-rolling strip steel |
| CN107954256A (en) * | 2017-11-30 | 2018-04-24 | 中冶南方工程技术有限公司 | Devices for taking-up |
| CN107954256B (en) * | 2017-11-30 | 2024-05-24 | 中冶南方工程技术有限公司 | Coiling device |
| CN108545543A (en) * | 2018-03-28 | 2018-09-18 | 中国重型机械研究院股份公司 | A kind of strip Precise asymptotics edge grinding automatic coiling apparatus and method |
| CN108689210A (en) * | 2018-05-31 | 2018-10-23 | 山西太钢不锈钢股份有限公司 | A kind of band continuous shear stress edge grinding processing system and its edge grinding processing method |
| CN112439808A (en) * | 2019-08-27 | 2021-03-05 | 宝山钢铁股份有限公司 | Non-gripper full-automatic slitter edge ball rolling machine |
| CN114226463A (en) * | 2020-09-09 | 2022-03-25 | 上海梅山钢铁股份有限公司 | Device and method for accurately distributing slitter edges in hopper |
| CN114226463B (en) * | 2020-09-09 | 2024-06-04 | 上海梅山钢铁股份有限公司 | Accurate material distribution device and material distribution method for slitter edges in hopper |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20081105 Termination date: 20131217 |