CN201129945Y - Engine exhaust and air heat exchanger - Google Patents

Engine exhaust and air heat exchanger Download PDF

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Publication number
CN201129945Y
CN201129945Y CNU2007201174364U CN200720117436U CN201129945Y CN 201129945 Y CN201129945 Y CN 201129945Y CN U2007201174364 U CNU2007201174364 U CN U2007201174364U CN 200720117436 U CN200720117436 U CN 200720117436U CN 201129945 Y CN201129945 Y CN 201129945Y
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air
engine exhaust
chamber
heat exchange
exhaust gas
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张立国
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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Abstract

发动机尾气与空气热交换器属于热能交换器械;在壳体总成腔内配装前、后固定板,将壳体总成腔内分隔成前腔室、换热腔室和后腔室,配装散热叶片的散热管配置在换热腔室内,其前、后端分别固接在前、后固定板上,散热管管孔将前、后腔室连通;热风出管安装在壳体总成上,与换热腔室连通;空气输入管两端分别与壳体总成的换热腔室和空气风机连接;在前腔室内配装整体呈空心锥体状的发动机尾气分流锥体;本器充分利用发动机尾气热能与空气进行热交换应用,减少了废弃能量的损失,具有结构简单、热效率高、使用安全可靠、节约能源的特点。

Figure 200720117436

The engine exhaust and air heat exchanger is a heat exchange device; the front and rear fixing plates are installed in the housing assembly cavity to divide the housing assembly cavity into a front chamber, a heat exchange chamber and a rear chamber. The radiating pipes equipped with radiating blades are arranged in the heat exchange chamber, and their front and rear ends are respectively fixed on the front and rear fixing plates. The holes of the radiating pipe connect the front and rear chambers; the hot air outlet pipe is installed in the shell assembly The upper part communicates with the heat exchange chamber; the two ends of the air input pipe are respectively connected with the heat exchange chamber of the shell assembly and the air blower; the engine exhaust diverter cone in the shape of a hollow cone is installed in the front chamber; The device makes full use of the heat energy of engine exhaust and air for heat exchange application, which reduces the loss of waste energy. It has the characteristics of simple structure, high thermal efficiency, safe and reliable use, and energy saving.

Figure 200720117436

Description

发动机尾气与空气热交换器 Engine exhaust and air heat exchanger

技术领域technical field

本实用新型属于热交换器,主要涉及一种利用发动机尾气热量与空气进行热能交换的器具。The utility model belongs to a heat exchanger, and mainly relates to an appliance for exchanging heat energy with air by using engine tail gas heat.

背景技术Background technique

柴油或汽油发动机的尾气排放温度均在500℃左右,在众多机械上,该类高温尾气多数都直接排放在大气中,造成热能的损失浪费。近年来,在我国北方寒冷地区,在普通型长途客车上,冬季采用发动机尾气加热铺放在车厢底板上的散热管,以达到提高车厢内温度的目的,不仅热效率低,而且经常发生烫坏乘客物品的事故,使用不安全。另外,发动机尾气与水换热的换热产品升温慢、换热效果差的缺点也较为突出。The exhaust temperature of diesel or gasoline engines is about 500°C. In many machines, most of these high-temperature exhaust gases are directly discharged into the atmosphere, resulting in the loss and waste of heat energy. In recent years, in the cold regions of northern my country, on ordinary long-distance buses, the exhaust gas of the engine is used to heat the cooling pipes laid on the floor of the carriage in winter to increase the temperature inside the carriage. The accident of the article, the use is not safe. In addition, the heat exchange products of engine exhaust and water heat exchange have the disadvantages of slow temperature rise and poor heat exchange effect.

发明内容Contents of the invention

本实用新型的目的就是针对上述已有技术存在的问题,设计提供一种发动机尾气与空气热交换器,达到充分利用废弃热能、减少热能损失浪费、提高热交换效率、保证使用安全的目的。The purpose of this utility model is to solve the problems existing in the above-mentioned prior art, and design and provide an engine exhaust gas and air heat exchanger, so as to make full use of waste heat energy, reduce heat energy loss and waste, improve heat exchange efficiency, and ensure safe use.

本实用新型的基本设计是,在壳体总成腔内横向配装前固定板和后固定板,将壳体总成腔内依次分隔成前腔室、换热腔室和后腔室;散热管两端分别固接在前固定板和后固定板上,散热管整体配置在换热腔室内,散热管管孔与前腔室和后腔室相互连通;热风出管安装在壳体总成上,与换热腔室连通;空气输入管两端分别与壳体总成和空气风机连接,壳体总成的换热腔室与空气风机相通,至此构成发动机尾气与空气热交换器。The basic design of the utility model is that a front fixed plate and a rear fixed plate are installed horizontally in the cavity of the housing assembly, and the cavity of the housing assembly is divided into a front chamber, a heat exchange chamber and a rear chamber in sequence; The two ends of the tube are respectively fixed on the front fixing plate and the rear fixing plate, and the heat dissipation pipe is arranged in the heat exchange chamber as a whole, and the pipe hole of the heat dissipation pipe communicates with the front chamber and the rear chamber; the hot air outlet pipe is installed in the shell assembly The upper part communicates with the heat exchange chamber; the two ends of the air input pipe are respectively connected with the shell assembly and the air fan, and the heat exchange chamber of the shell assembly communicates with the air fan, thus forming the engine exhaust gas and air heat exchanger.

本实用新型结构简单,换热效率高,升温快,使用安全可靠,节约能源,减少热能的损失。The utility model has the advantages of simple structure, high heat exchange efficiency, fast temperature rise, safe and reliable use, energy saving and reduced heat energy loss.

附图说明Description of drawings

附图是发动机尾气与空气热交换器总体结构示意图。The accompanying drawing is a schematic diagram of the overall structure of the engine exhaust gas and air heat exchanger.

图中件号说明:Description of part number in the figure:

1、通气孔、2、前固定板、3、热风出管、4、热风输出分配罩、5、散热管、6、壳体总成、7、保温层、8、后固定板、9、后腔室、10、空气风机、11、空气输入管、12、换热腔室、13、散热叶片、14、前腔室、15、发动机尾气分流锥体。1. Air vent, 2. Front fixing plate, 3. Hot air outlet pipe, 4. Hot air output distribution cover, 5. Heat dissipation pipe, 6. Shell assembly, 7. Insulation layer, 8. Rear fixing plate, 9. Rear Chamber, 10, air blower, 11, air input pipe, 12, heat exchange chamber, 13, heat dissipation blade, 14, front chamber, 15, engine exhaust diversion cone.

具体实施方式Detailed ways

下面结合附图对本实用新型最佳实施方案进行详细描述。一种发动机尾气与空气热交换器,在壳体总成6腔内横向配装前固定板2和后固定板8,将壳体总成6腔内依次分隔成前腔室14、换热腔室12和后腔室9;散热管5两端分别固接在前固定板2和后固定板8上,散热管5整体配置在换热腔室12内,散热管5管孔与前腔室14和后腔室9相互连通;热风出管3安装在壳体总成6上,与换热腔室12连通;空气输入管11两端分别与壳体总成6和空气风机10连接,壳体总成6的换热腔室12与空气风机10相通。在前腔室14内配装发动机尾气分流锥体15。在散热管5外壁面上配装散热叶片13。在壳体总成6腔内内壁面上配装保温层7。在热风出管3出风口端部配装热风输出分配罩4。发动机尾气分流锥体15整体呈空心锥体状,且在空心锥体状的发动机尾气分流锥体15壁面上开设通气孔1。The best implementation of the utility model will be described in detail below in conjunction with the accompanying drawings. A heat exchanger for engine exhaust gas and air, in which a front fixing plate 2 and a rear fixing plate 8 are installed horizontally in the 6 cavities of the housing assembly, and the 6 cavities of the housing assembly are sequentially divided into a front chamber 14 and a heat exchange chamber chamber 12 and rear chamber 9; both ends of the heat dissipation pipe 5 are fixedly connected to the front fixed plate 2 and the rear fixed plate 8 respectively, the heat dissipation pipe 5 is integrally arranged in the heat exchange chamber 12, and the holes of the heat dissipation pipe 5 are connected to the front chamber 14 and the rear chamber 9 communicate with each other; the hot air outlet pipe 3 is installed on the shell assembly 6 and communicates with the heat exchange chamber 12; the two ends of the air input pipe 11 are respectively connected with the shell assembly 6 and the air fan 10, and the shell The heat exchange chamber 12 of the body assembly 6 communicates with the air blower 10 . An engine exhaust gas splitter cone 15 is fitted in the front chamber 14 . Heat dissipation fins 13 are assembled on the outer wall surface of the heat dissipation pipe 5 . The heat insulating layer 7 is fitted on the inner wall surface of the housing assembly 6 cavities. Fit hot blast output distribution cover 4 at hot blast outlet pipe 3 air outlet ends. The engine exhaust gas distribution cone 15 is in the shape of a hollow cone as a whole, and vent holes 1 are opened on the wall surface of the hollow cone-shaped engine exhaust gas distribution cone 15 .

使用时,将本实用新型配装在发动机排气管路上,高温的发动机尾气依次进入壳体总成6前腔室14、散热管5、后腔室9内,再排出机外。尾气在散热管5内经散热管5和散热叶片13与由空气风机10、空气输入管11进入到换热腔室12的冷空气完成热交换,升温后的热空气经热风出管3进入热风输出分配罩4进行热风供应。发动机尾气分流锥体15将发动机排气管输入至前腔室14内的团状尾气分流引导均布,有利于尾气均匀进入各散热管5内。保温层7减少尾气热量在壳体总成6内的散失。During use, the utility model is fitted on the engine exhaust pipeline, and high-temperature engine exhaust gas enters the housing assembly 6 front chamber 14, cooling pipe 5, rear chamber 9 successively, and then discharges outside the machine. The exhaust gas in the heat dissipation pipe 5 passes through the heat dissipation pipe 5 and the heat dissipation blade 13 to complete the heat exchange with the cold air entering the heat exchange chamber 12 from the air fan 10 and the air input pipe 11, and the heated hot air enters the hot air output through the hot air outlet pipe 3 Distribution cover 4 carries out hot air supply. The engine exhaust diverter cone 15 guides and distributes the mass exhaust gas that the engine exhaust pipe imports into the front chamber 14, so that the exhaust gas evenly enters the heat pipes 5. The insulation layer 7 reduces the heat loss of the exhaust gas in the shell assembly 6 .

Claims (6)

1、一种发动机尾气与空气热交换器,其特征在于在壳体总成(6)腔内横向配装前固定板(2)和后固定板(8),将壳体总成(6)腔内依次分隔成前腔室(14)、换热腔室(12)和后腔室(9);散热管(5)两端分别固接在前固定板(2)和后固定板(8)上,散热管(5)整体配置在换热腔室(12)内,散热管(5)管孔与前腔室(14)和后腔室(9)相互连通;热风出管(3)安装在壳体总成(6)上,与换热腔室(12)连通;空气输入管(11)两端分别与壳体总成(6)和空气风机(10)连接,壳体总成(6)的换热腔室(12)与空气风机(10)相通。1. An engine exhaust gas and air heat exchanger, characterized in that a front fixing plate (2) and a rear fixing plate (8) are installed transversely in the housing assembly (6) cavity, and the housing assembly (6) The cavity is divided into a front chamber (14), a heat exchange chamber (12) and a rear chamber (9) in sequence; the two ends of the heat dissipation pipe (5) are respectively fixed on the front fixing plate (2) and the rear fixing plate (8 ), the heat dissipation pipe (5) is integrally arranged in the heat exchange chamber (12), and the pipe hole of the heat dissipation pipe (5) communicates with the front chamber (14) and the rear chamber (9); the hot air outlet pipe (3) Installed on the shell assembly (6) and communicated with the heat exchange chamber (12); the two ends of the air input pipe (11) are respectively connected with the shell assembly (6) and the air fan (10), and the shell assembly The heat exchange chamber (12) of (6) communicates with the air blower (10). 2、根据权利要求1所述的发动机尾气与空气热交换器,其特征在于在前腔室(14)内配装发动机尾气分流锥体(15)。2. The heat exchanger for engine exhaust gas and air according to claim 1, characterized in that an engine exhaust gas distribution cone (15) is installed in the front chamber (14). 3、根据权利要求1所述的发动机尾气与空气热交换器,其特征在于在散热管(5)外壁面上配装散热叶片(13)。3. The engine exhaust gas and air heat exchanger according to claim 1, characterized in that heat dissipation fins (13) are fitted on the outer wall of the heat dissipation pipe (5). 4、根据权利要求1所述的发动机尾气与空气热交换器,其特征在于在壳体总成(6)腔内内壁面上配装保温层(7)。4. The heat exchanger for engine exhaust gas and air according to claim 1, characterized in that an insulating layer (7) is installed on the inner wall surface of the cavity of the housing assembly (6). 5、根据权利要求1所述的发动机尾气与空气热交换器,其特征在于在热风出管(3)出风口端部配装热风输出分配罩(4)。5. The engine exhaust gas and air heat exchanger according to claim 1, characterized in that a hot air output distribution cover (4) is fitted at the end of the air outlet of the hot air outlet pipe (3). 6、根据权利要求2所述的发动机尾气与空气热交换器,其特征在于发动机尾气分流锥体(15)整体呈空心锥体状,且在空心锥体状的发动机尾气分流锥体(15)壁面上开设通气孔(1)。6. The engine exhaust gas and air heat exchanger according to claim 2, characterized in that the engine exhaust gas distribution cone (15) is in the shape of a hollow cone as a whole, and the hollow cone-shaped engine exhaust gas distribution cone (15) Air vents (1) are provided on the wall.
CNU2007201174364U 2007-11-19 2007-11-19 Engine exhaust and air heat exchanger Expired - Fee Related CN201129945Y (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101943529A (en) * 2010-09-29 2011-01-12 西安航天华威化工生物工程有限公司 Dry cooling device and method for high-temperature gas
CN105889965A (en) * 2012-09-17 2016-08-24 邹玉华 Energy-saving flue suitable for recycling heat energy

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101943529A (en) * 2010-09-29 2011-01-12 西安航天华威化工生物工程有限公司 Dry cooling device and method for high-temperature gas
CN105889965A (en) * 2012-09-17 2016-08-24 邹玉华 Energy-saving flue suitable for recycling heat energy
CN105910469A (en) * 2012-09-17 2016-08-31 邹玉华 Locomotive with heat energy recovering flue

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Granted publication date: 20081008

Termination date: 20091221