CN201124135Y - Diaphragm type glue-spraying valve - Google Patents
Diaphragm type glue-spraying valve Download PDFInfo
- Publication number
- CN201124135Y CN201124135Y CNU2007201708431U CN200720170843U CN201124135Y CN 201124135 Y CN201124135 Y CN 201124135Y CN U2007201708431 U CNU2007201708431 U CN U2007201708431U CN 200720170843 U CN200720170843 U CN 200720170843U CN 201124135 Y CN201124135 Y CN 201124135Y
- Authority
- CN
- China
- Prior art keywords
- air chamber
- diaphragm
- diaphragm type
- spray glue
- glue
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000005507 spraying Methods 0.000 title abstract description 9
- 239000003292 glue Substances 0.000 claims abstract description 58
- 239000007921 spray Substances 0.000 claims description 38
- 239000000853 adhesive Substances 0.000 claims description 8
- 230000001070 adhesive effect Effects 0.000 claims description 8
- 239000004744 fabric Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 abstract description 5
- 210000004027 cell Anatomy 0.000 abstract 5
- 210000003850 cellular structure Anatomy 0.000 abstract 3
- 238000010304 firing Methods 0.000 abstract 2
- 239000000306 component Substances 0.000 description 5
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 239000000084 colloidal system Substances 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000000741 silica gel Substances 0.000 description 3
- 229910002027 silica gel Inorganic materials 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000009533 lab test Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
The utility model discloses a film type glue spraying valve and provides a film type glue spraying valve with rapid glue dispensing speed and smaller glue droplets to solve the technical problems; to solve the technical problems, the utility model adopts the following technical proposal: the film type glue spraying valve comprises a glue spraying component, a gas cell component, a resetting component and an adjustment component which are connected in sequence; two sides of the gas cell component are respectively provided with a glue inlet device and an air inlet device; the gas cell component consists of an upper cover of the gas cell, a lower cover of the gas cell, films, an upper chuck ring, a lower chuck ring and nuts; the films and the upper and the lower chuck rings are fixed on an upper end of a firing pin by the nuts; the lower cover of the gas cell and an outer ring of the films are fixed on the lower end of the upper cover of the gas cell; an O-shaped sealing ring is arranged between the firing pin and the lower cover of the gas cell. Compared with the prior art, the utility model shortens the working cycle time to 5 millisecond per time and the glue droplets to 0.1 micro-milliliter (one to ten thousand milliliter) below.
Description
Technical field
The utility model relates to a kind of glue dispensing valve, and especially a kind of colloid (as silica gel and epoxy resin etc.) that is used to be mixed with the different formulations phosphor powder carries out the diaphragm type spray glue valve of precise glue dispensing.
Background technology
The existing manufacturing sealing operation of semiconductor lighting (LED) is that the colloid (as silica gel and epoxy resin etc.) that is mixed with the phosphor powder of different formulations is covered on the carrier cup of consolidating crystalline substance and bonding wire even, micro-ly, this procedure common name encapsulation.The key equipment that influences package quality and speed is the automatic glue-spraying machine, and its core component is a spray glue valve." injecting type glue dispensing valve " utility model patent (application number: disclose a kind of injecting type glue dispensing valve 200720118722.2) that the applicant is applying for, comprise nozzle, cylinder, advance adhesive dispenser and inlet duct, describedly advance adhesive dispenser and be connected with cylinder respectively with inlet duct, be provided with striker in the described cylinder, the striker below is provided with nozzle and nozzle fixed cap, the nozzle fixed cap is connected locking with cylinder, be furnished with into glue connecting pin between described cylinder and the nozzle, the upper end of described striker is connected with piston and return spring.This technical scheme is to drive spool (claiming striker again) switch nozzle with piston type cylinder to realize spraying glue, and net cycle time is about 15 milliseconds/time.Yet, how to make operating rate faster? how to realize more micro-spray colloidality energy? this is to make the problem of the performance boost of automatic glue-spraying machine to the new required solution of level.
Summary of the invention
The technical problems to be solved in the utility model is to provide that a kind of glue speed is faster, glue drips littler diaphragm type spray glue valve.
Adopt following technical scheme for solving the problems of the technologies described above the utility model: a kind of diaphragm type spray glue valve, comprise the spray glue assembly that is linked in sequence, air chamber component, reset assembly and adjustment assembly, described air chamber component both sides are respectively equipped with into adhesive dispenser and inlet duct, described air chamber component is by the air chamber loam cake, the air chamber lower cover, diaphragm, upper press ring, following pressure ring and nut are formed, described nut is diaphragm and last, following pressure ring is fixed on the upper end of striker, the outer ring of described air chamber lower cover and diaphragm is fixed on the lower end of air chamber loam cake, is provided with an O RunddichtringO between described striker and air chamber lower cover.
Diaphragm described in the utility model is folder cloth pressure-resistant rubber diaphragm, thick 0.5 millimeter.
The gap that forms between air chamber lower cover described in the utility model and the following pressure ring is between 0.4 millimeter～0.8 millimeter.
Spray glue assembly described in the utility model is made up of nozzle, striker, fixed cap and two alignment pins, and described nozzle and striker are precision-fit idol parts, by fixed cap nozzle are pressed on the following transverse plane of air chamber lower cover.
There is spray orifice in spray nozzle front end described in the utility model axle center, and diameter is between 0.1 millimeter～0.5 millimeter.
Reset assembly described in the utility model is made up of spring and spring base.
Adjustment assembly described in the utility model is made up of friction top, adjustment screw, calibration loop and two O type circles, and described spring and spring socket sleeve are at the afterbody of striker, and described friction top is screwed into the air chamber loam cake through fine thread, and pressing spring.
Adjustment screw described in the utility model and spring base have 0.2 millimeter～3 millimeters adjustable clearance, are fixed with calibration loop on the described friction top.
Described in the utility modelly advance adhesive dispenser and comprise cemented joint into and the sebific duct, barrel and the rabbling mechanism that stretch out and connect.
Air inlet pipe and electromagnetic gas valve that inlet duct described in the utility model comprises inlet suction port and stretches out and connect.
The utility model compared with prior art, its progressive the following aspects that is embodied in:
1, owing to reduce friction between moving component and very little air chamber cavity volume to greatest extent, the response speed to the control signal is exceedingly fast, working cycles speed is reduced to 5 milliseconds/time from about 15 milliseconds/time.
2, the elasticity of diaphragm chamber connects, and can reduce the required precision of each mating parts, and manufacturing cost descends.Improved response speed, dwindled the motion assembly quality the control signal; The power of reducing friction (O type circle reduces to one from three); , little from the air valve exhaust outlet to the inflation total measurement (volume) of air chamber inner chamber through connecting pipe.
3, can independently adjusting of Ling Min reaction speed, elastic force and stroke when making laboratory test, can spray stable, the uniform glue that is lower than below 0.1 little milliliter (i.e. ten thousand/milliliter) and drip.
4, special-purpose diaphragm working life surpasses 4,000,000 times, and is more durable than the sealing cone of striker.
5, the operating noise of spray glue valve obviously descends.
Description of drawings
Fig. 1 is the cutaway view of the utility model diaphragm type spray glue valve.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is described in further detail.
As shown in Figure 1, the spray glue assembly of diaphragm type spray glue valve of the present utility model is made up of nozzle 2, striker 3, fixed cap 1 and two alignment pins 4.The sealing of nozzle 2 and striker 3 is accurate mated pair with the face of cylinder and the conical surface, and pairing is used, and can not exchange.There is spray orifice in nozzle 2 front end axle center, and diameter is between 0.1 millimeter～0.5 millimeter, can adapt to the needs of different colloids and different spray glue amounts.The spray orifice inwall is through specially treated, and is shaped, smooth, must not be jagged.Two alignment pins 4 securely are contained on the back plane of nozzle 2.When the connection of fixed cap 1 usefulness fine thread, when nozzle 2 was pressed on air chamber lower cover 5, the plane of two precisions closely contacted and guarantees that sealing, alignment pin 4 guarantee that again the glue passage that advances of two parts docks.
Air chamber component described in the utility model is made up of air chamber loam cake 13, air chamber lower cover 5, diaphragm 10, upper press ring 11, following pressure ring 8 and nut 12.Nut 12 is fixed on diaphragm 10 and upper and lower pressure ring 11 and 8 upper end of striker 3, four screws 9 are fixed on the outer ring of air chamber lower cover 5 and diaphragm 10 lower end of air chamber loam cake 13,5 of striker 3 and air chamber lower covers also have an O RunddichtringO 6, airtight air chamber around so just forming.Diaphragm 10 is folder cloth pressure-resistant rubber diaphragms of special manufacturing, stands ± 1.5 millimeters vibration at high speed that scope is interior millions of times.What the utility model adopted is the diaphragm of 0.5 millimeters thick.Compressed air can enter into the sealed gas chamber of diaphragm 10 belows from lower cover 5, compressed-air actuated expansive force can promote striker 3 by diaphragm 10, following pressure ring 11, upper press ring 8 and nut 12 and move upward, described diaphragm 10 is bulged by air pressure, just drives striker 3 and moves upward, and opens described nozzle 2.At this moment, the glue that advances the glue passage just can flow to nozzle and striker in the cavity that the lower end forms, for spray glue is got ready.
Reset assembly described in the utility model is made up of spring 15 and spring base 17.Adjustment assembly of the present utility model is made up of friction top 18, adjustment screw 20, calibration loop 16 and two O type circles 14 and 19.Spring 15 and spring base 17 are enclosed within the afterbody of striker 3.When the striker 3 of opening, rely on compressed spring 15 and spring base 17 to transmit elastic force striker 3 is moved downward rapidly, the glues in the nozzle 2 are sprayed from spray orifice, when the lower end of striker 3 conical surface knocks the inner conical surface of nozzle, the glued bundle of spray.Friction top 18 is screwed into air chamber loam cake 13 through fine thread, pressing spring 15, the pretightning force of adjustable reduction position spring.Adjustment screw 20 can transfer to spring base 0.2～3 mm clearance, and this gap is exactly the impulse stroke of striker 3, and calibration loop is fixed on the friction top 18, and calibration loop indicates the size of pretension elastic force, makes things convenient for the commissioning staff to operate.
Described in the utility modelly advance adhesive dispenser and be fingering cemented joint 7 and stretch out, connect sebific duct, barrel and rabbling mechanism again.Described inlet duct is meant inlet suction port 21 and stretches out, and connects air inlet pipe and electromagnetic gas valve again.
When the utility model used, two sides respectively established into glue and air inlet screw about the air chamber lower cover, wherein, glue feeding opening screw on into cemented joint, glue inlet tube, barrel and rabbling mechanism, composition advances adhesive dispenser.Air admission hole screw on inlet suction port, air inlet pipe and electromagnetic gas valve connect source of the gas, form inlet duct.The air inlet screw inwardly leads to the gap that forms between the gentle chamber of the following pressure ring lower cover of described diaphragm.Compressed air expands in this space, and the power of pressuring film plate just drives striker and moves upward.The gap is very little herein, remains between 0.4～0.8 millimeter.Very little cavity volume guarantees that air pressure produces enough power rapidly, and the motion of striker just takes place in moment.After the air chamber exhaust of below, reseat pressure presses striker to move downward rapidly, can make the glue in the nozzle produce high pressure, and glue just sprays from nozzle bore.
The utility model focuses on that spray glue valve is quick, the raising of sensitivity.Because the impulse stroke of spray glue valve is as short as in 0.2～3 millimeter, the reciprocating frequence height, the possibility of gas leakage is little, therefore piston type is changed into diaphragm type, and the O type circle that envelope gas is used changes into one from three.Simultaneously, the response speed to the control signal also must improve.On the other hand, at present the glue kind of packaged LED is various, for example silica gel, epoxy resin or the like, its range of viscosities from 100CPS to 20000CPS or more than, glue drip volume be low to moderate 0.1 little milliliter or below, and phosphor powder and other special additive have different viscosities and different hardness.Because the opening travel and the spring reset power of the utility model spray glue valve are adjustable respectively, therefore also more can adapt to the glue and the different glue amounts of ejection of different viscosities, the performance boost that makes the automatic glue-spraying machine is to new level.
Claims (10)
1. a diaphragm type sprays the glue valve, comprise the spray glue assembly that is linked in sequence, air chamber component, reset assembly and adjustment assembly, described air chamber component both sides are respectively equipped with into adhesive dispenser and inlet duct, it is characterized in that: described air chamber component is by air chamber loam cake (13), air chamber lower cover (5), diaphragm (10), upper press ring (11), following pressure ring (8) and nut (12) are formed, described nut (12) is diaphragm (10) and last, following pressure ring (11,8) be fixed on the upper end of striker (3), the outer ring of described air chamber lower cover (5) and diaphragm (10) is fixed on the lower end of air chamber loam cake (13), is provided with an O RunddichtringO (6) between described striker (3) and air chamber lower cover (5).
2. diaphragm type spray glue valve according to claim 1 is characterized in that: described diaphragm (10) is folder cloth pressure-resistant rubber diaphragm, thick 0.5 millimeter.
3. diaphragm type spray glue valve according to claim 2, it is characterized in that: the gap that forms between described air chamber lower cover (5) and the following pressure ring (8) is between 0.4 millimeter～0.8 millimeter.
4. according to claim 1 or 3 described diaphragm type spray glue valves, it is characterized in that: described spray glue assembly is made up of nozzle (2), striker (3), fixed cap (1) and two alignment pins (4), described nozzle (2) and striker (3) are precision-fit idol parts, by fixed cap (1) nozzle (2) are pressed on the following transverse plane of air chamber lower cover (5).
5. diaphragm type spray glue valve according to claim 4, it is characterized in that: there is spray orifice in described nozzle (2) front end axle center, and diameter is between 0.1 millimeter～0.5 millimeter.
6. diaphragm type spray glue valve according to claim 1, it is characterized in that: described reset assembly is made up of spring (15) and spring base (17).
7. diaphragm type spray glue valve according to claim 6, it is characterized in that: described adjustment assembly is made up of friction top (18), adjustment screw (20), calibration loop (16) and two O type circles (14,19), described spring (15) and spring base (17) are enclosed within the afterbody of striker (3), described friction top (18) is screwed into air chamber loam cake (13) through fine thread, and pressing spring (15).
8. diaphragm type spray glue valve according to claim 7, it is characterized in that: described adjustment screw (20) has 0.2 millimeter～3 millimeters adjustable clearance with spring base, and described friction top is fixed with calibration loop on (18).
9. diaphragm type according to claim 1 spray glue valve is characterized in that: describedly advance adhesive dispenser and comprise cemented joint (7) into and the sebific duct, barrel and the rabbling mechanism that stretch out and connect.
10. diaphragm type spray glue valve according to claim 1, it is characterized in that: described inlet duct comprises inlet suction port (21) and the air inlet pipe and the electromagnetic gas valve that stretch out and connect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201708431U CN201124135Y (en) | 2007-11-16 | 2007-11-16 | Diaphragm type glue-spraying valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201708431U CN201124135Y (en) | 2007-11-16 | 2007-11-16 | Diaphragm type glue-spraying valve |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201124135Y true CN201124135Y (en) | 2008-10-01 |
Family
ID=39997549
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007201708431U Expired - Fee Related CN201124135Y (en) | 2007-11-16 | 2007-11-16 | Diaphragm type glue-spraying valve |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201124135Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103623980A (en) * | 2013-11-29 | 2014-03-12 | 北京半导体照明科技促进中心 | LED (light emitting diode) spray device and method for supplementing powder through spraying by using same |
| CN105964489A (en) * | 2016-06-27 | 2016-09-28 | 宁波以赛亚气动成套有限公司 | Dispensing cylinder |
| CN106140573A (en) * | 2016-07-06 | 2016-11-23 | 深圳市泰达机器人有限公司 | A kind of coating filters pressure regulation set composite |
| WO2023035403A1 (en) * | 2021-09-10 | 2023-03-16 | 长鑫存储技术有限公司 | Coating device, and apparatus and method for coating semiconductor structure with colloid |
-
2007
- 2007-11-16 CN CNU2007201708431U patent/CN201124135Y/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103623980A (en) * | 2013-11-29 | 2014-03-12 | 北京半导体照明科技促进中心 | LED (light emitting diode) spray device and method for supplementing powder through spraying by using same |
| CN103623980B (en) * | 2013-11-29 | 2016-08-17 | 北京半导体照明科技促进中心 | A kind of LED spray equipment and use its carry out spraying mend powder method |
| CN105964489A (en) * | 2016-06-27 | 2016-09-28 | 宁波以赛亚气动成套有限公司 | Dispensing cylinder |
| CN106140573A (en) * | 2016-07-06 | 2016-11-23 | 深圳市泰达机器人有限公司 | A kind of coating filters pressure regulation set composite |
| CN106140573B (en) * | 2016-07-06 | 2019-11-29 | 深圳市泰达机器人有限公司 | A kind of coating filtering pressure regulation set composite |
| WO2023035403A1 (en) * | 2021-09-10 | 2023-03-16 | 长鑫存储技术有限公司 | Coating device, and apparatus and method for coating semiconductor structure with colloid |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: SHENZHEN YIJIBONG EQUIPMENT CO., LTD. Free format text: FORMER OWNER: DENG CHUSHU Effective date: 20101207 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 518048 DITINGXUAN, DUSHI GARDEN, XINZHOU ROAD, FUTIAN DISTRICT, SHENZHEN CITY, GUANGDONG PROVINCE TO: 518112 W. SIDE OF 7/F, BUILDING 6B, JINGNAN INDUSTRIAL AREA, JINGNAN ROAD, BUJI, LONGGANG DISTRICT, SHENZHEN CITY, GUANGDONG PROVINCE |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20101207 Address after: Buji Longgang District of Shenzhen City, Guangdong province 518112 Beijing Road South Industrial Zone 6B building seven floor West Patentee after: Shenzhen Yijibang Equipment Co., Ltd. Address before: 518048, Shenzhen City, Guangdong province Xinzhou road Futian District City Garden emperor Ting Patentee before: Deng Chushu |
|
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20081001 Termination date: 20111116 |