CN201122061Y - High temperature flue gas comprehensive processing equipment - Google Patents

High temperature flue gas comprehensive processing equipment Download PDF

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Publication number
CN201122061Y
CN201122061Y CNU2007200282874U CN200720028287U CN201122061Y CN 201122061 Y CN201122061 Y CN 201122061Y CN U2007200282874 U CNU2007200282874 U CN U2007200282874U CN 200720028287 U CN200720028287 U CN 200720028287U CN 201122061 Y CN201122061 Y CN 201122061Y
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CN
China
Prior art keywords
wet scrubber
temperature flue
flue gas
heat exchanger
outlet
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Expired - Fee Related
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CNU2007200282874U
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Chinese (zh)
Inventor
魏春水
刘武斌
牟海霞
郑志强
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Individual
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Separation Of Particles Using Liquids (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

The utility model discloses a comprehensive treating device for high-temperature flue gases, which consists of a heat exchanger connected with a high-temperature flue, an inertial dust separator connected with the stack nozzle of the heat exchanger, a wet dust separator connected with the stack nozzle of the inertial dust separator through a connecting pipeline and a water-gas separating device connected with the gas outlet of the wet dust separator. A set of atomized spray device is arranged inside the connecting pipeline. A filter layer, three sets of atomized spray devices, a set of cleaning spray device and a water filtering device are arranged inside the wet dust separator. The comprehensive treating device for high-temperature flue gases can conduct desulphurizing and dedusting treatments for the high-temperature dusty gases generated by the casting and melting equipment through a comparatively lower economic input and running cost, thereby guaranteeing a normal production, achieving a standardized emission and reducing the environmental pollution.

Description

The high-temperature flue gas comprehensive treatment equipment
Technical field
The utility model relates to fume environment protection treating apparatus technical field, relates in particular to a kind of high temperature dust flue gas that waits equipment to produce to the casting smelting and carries out the equipment that desulfurization and dedusting is handled.
Background technology
Casting smelting equipment can produce the high temperature dust flue gas in process of production, if it is not just handled directly discharging, will cause severe contamination to atmosphere.In China, one ton of molten iron of every production, cast iron smelting furnace will be to the dust of airborne release 6~10kg, in addition in the discharged flue gas, also contain pernicious gases such as sulfur dioxide, carbon monoxide, seriously polluted environment, therefore people attempt with many fume treatment auxiliaries it being handled, but because the gas temperature of cast iron smelting furnace discharging is too high, general flue gas of discharging can make the equipment of smoke treatment melt damage, if the equipment of smoke treatment adopts resistant to elevated temperatures material at 600~1400 ℃, then cost is too high, and general enterprise is difficult to bear.
For normally carrying out of guaranteeing to produce; accomplish to protect environment to realize the target of energy-saving and emission-reduction simultaneously; the applicant has carried out transforming completely to original treatment facility, makes the application can pass through lower economy input and operating cost, solves the contradiction of economical production and environmental protection.
Summary of the invention
Technical problem to be solved in the utility model is: a kind of high-temperature flue gas comprehensive treatment equipment is provided, this equipment can carry out desulfurization and dedusting to the high temperature dust flue gas that equipment such as casting smelting produce by lower economy input and operating cost to be handled, both guaranteed normally carrying out of production, can accomplish qualified discharge again, reduce environmental pollution.
For solving the problems of the technologies described above, the technical solution of the utility model is: the high-temperature flue gas comprehensive treatment equipment, comprise and the channel attached heat exchanger of high-temperature flue gas, the inertial dust separator that is connected with the outlet flue of described heat exchanger, with the wet scrubber that the outlet flue of described inertial dust separator is connected by connecting pipe, the moisture separator that is connected with the gas outlet of described wet scrubber.
As a kind of optimal way, be provided with filter course in the described wet scrubber, described filter course is separated into upper and lower two parts with the inner space of wet scrubber, described connecting pipe stretches in the wet scrubber from described lower space, the outlet flue of described connecting pipe is towards the bottom of wet scrubber, and the gas outlet of described wet scrubber is arranged at the top.
As a kind of optimal way, be provided with first atomizing sprayer that can spray treatment fluid in the described connecting pipe, described connecting pipe tilts, and the position of its smoke inlet is higher than the position of its outlet flue.
As a kind of optimal way, near the outlet flue of the bottom of described wet scrubber, connecting pipe, be provided with second atomizing sprayer of downward spray treatment fluid.
As a kind of optimal way, near the bottom of described wet scrubber, filter course, be provided with the 3rd atomizing sprayer of downward spray treatment fluid.
As a kind of optimal way, be provided with the cleaning spraying device of downward spray water purification on the top of described wet scrubber.
As a kind of optimal way, the position on the top of described wet scrubber near its gas outlet is provided with water treatment plant.
As a kind of optimal way, the housing of described wet scrubber is the cylindrical shape of sealing.
As a kind of optimal way, described heat exchanger is made of gas heat exchanger, and this gas heat exchanger is provided with air inlet that is connected with blower fan and the air outlet that is connected with the casting smelting furnace.
After having adopted technique scheme, the beneficial effects of the utility model are: at first by heat exchanger with cooling high-temperature fume, remove the dust of particle diameter by inertial dust separator again greater than 10um, then in connecting pipe and wet scrubber, utilize the many places atomizing sprayer to produce treatment fluid water smoke, pass through inertial collision, stop, the cohesion of diffusion dissolution and hydrone, make between soot dust granule in the flue gas and the treatment fluid water smoke or mutually combine between particle and the particle, form bigger particle gradually and be captured, drain with treatment fluid, simultaneously the pernicious gas in the flue gas is dissolved in the treatment fluid.In wet scrubber, also be provided with filter course and water treatment plant, the contact area of dust and pernicious gas and water smoke is increased greatly, can capture small dust effectively, again can elimination water smoke, greatly improved the dust-removal and desulfurizing effect.From the gas that wet scrubber is discharged, through the moisture separator dehydration, can realize qualified discharge at last.This equipment can carry out desulfurization and dedusting to the high temperature dust flue gas that equipment such as casting smelting produce by lower economy input and operating cost to be handled, and has both guaranteed normally carrying out of production, can accomplish again to have reduced environmental pollution by qualified discharge.
Described heat exchanger is preferably gas heat exchanger, like this, the air that is preheated in heat exchanger can be sent into by blower fan and be carried out combustion-supportingly in the casting smelting furnace, good effect is played in the abundant burning and the molten iron temperature control of coke, whole fusion process can save energy 8~10%.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further specified.
Accompanying drawing is the structural representation of the utility model embodiment.
The specific embodiment
As shown in drawings, a kind of high-temperature flue gas comprehensive treatment equipment, comprise the heat exchanger 2 that is connected with high-temperature flue gas passage 1, the inertial dust separator 3 that is connected with the outlet flue of described heat exchanger 2, with the wet scrubber 5 that the outlet flue of described inertial dust separator 3 is connected by connecting pipe 4, the moisture separator 6 that is connected with the gas outlet of described wet scrubber 5.
Described heat exchanger 2 is made of gas heat exchanger, and this gas heat exchanger is provided with air inlet that is connected with blower fan and the air outlet that is connected with the casting smelting furnace.
The housing of described wet scrubber 5 is the cylindrical shape of sealing, be provided with filter course 53 in the described wet scrubber 5, described filter course 53 is separated into upper and lower two parts with the inner space of wet scrubber, described connecting pipe 4 stretches in the wet scrubber 5 from described lower space, the outlet flue 42 of described connecting pipe 4 is towards the bottom of wet scrubber, outlet flue 42 flares, the gas outlet of described wet scrubber 5 is arranged at the top.
Be provided with first atomizing sprayer 41 that can spray treatment fluid in the described connecting pipe 4, described connecting pipe 4 tilts, and the position of its smoke inlet is higher than the position of its outlet flue.
Near the outlet flue of the bottom of described wet scrubber 5, connecting pipe 4, be provided with second atomizing sprayer 51 of downward spray treatment fluid.
Near the bottom of described wet scrubber 5, filter course 53, be provided with the 3rd atomizing sprayer 52 of downward spray treatment fluid.
Be provided with the cleaning spraying device 54 of downward spray water purification on the top of described wet scrubber 5.
The preferred entity awl of above-mentioned atomizing sprayer spiral nozzle, liquid pump just can form treatment fluid water smoke after by pipeline treatment fluid being delivered to these nozzle ejections, and treatment fluid can adopt water purification, but the desulfurized effect of water purification is not as limewash.
Position on the top of described wet scrubber 5 near its gas outlet is provided with water treatment plant 55, and the simplest water treatment plant is metallic plate or the plastic plate that intensive aperture is set.
The operation principle of described high-temperature flue gas comprehensive treatment equipment is:
The high-temperature smoke gas of discharging from the casting smelting furnace enters heat exchanger 2 through high-temperature flue gas passage 1, enters inertial dust separator 3 dedustings from the heat exchanger bottom then.The temperature of high-temperature flue gas reduces rapidly after the heat exchange, and this process approximately can be removed 50%~70% the particle diameter dust greater than 10um.
Then, flue gas enters in the wet scrubber 5 by connecting pipe 4.First atomizing sprayer 41 that is installed in this pipeline is preferably 120 ° of entity awl spiral nozzles, and the treatment fluid water smoke of nozzle ejection with the dust absorption of part 5~10um, has also absorbed part heat and the part sulfur dioxide in the flue gas simultaneously for the first time thus.
After flue gas enters wet scrubber 5, tubaeform outlet flue 42 places abrupt release in connecting pipe 4, because inertia rushes at the moisture film in the wet scrubber 5, adsorbed in a large number and collide after return again upwards and flow, at this moment, second atomizing sprayer 51 plays a role, to flue gas spray treatment fluid water smoke, because being the cylindrical design shower nozzle, the wet dust removal chamber adopts the design of all standing formula, so there is not any dead angle herein, improved the efficient of gathering dust and absorbing sulfur dioxide greatly, the dust of 5~10um of 80~90% and 60~80% sulfur dioxide are processed in this course falls.
The flue dust gas of handling continues to rise, treatment fluid water smoke by 52 ejections of the 3rd atomizing sprayer is further handled, whole flue dust air-flow is upset, form parallel airflow stably, filter by filter course 53 then, dust by 2~5um in the flue dust gas after this layer processing is thoroughly removed, and the sulfur dioxide more than 99% is absorbed.
The cleaning spraying device 54 that is used to spray water purification can in time spray cleaning to filter course 53, guarantees that filter course is not blocked, can work long-term effectively.When the flue gas of handling well passed through water treatment plant 55, part moisture wherein was filtered.Flue gas behind the drainage is introduced moisture separator 6 by blower fan, and moisture separator 6 is taken off and do not filtered clean water branch, qualified discharge then.
In addition, the air that is preheated in heat exchanger is sent into by Roots blower and is carried out combustion-supportingly in the body of heater, and good effect is played in the abundant burning of coke and molten iron temperature control, makes whole smelting process energy-conservation 8~10%.Certainly, consider, also can be applied to this part heat energy other the hot cell of using from energy-conservation angle.

Claims (9)

1. the high-temperature flue gas comprehensive treatment equipment is characterized in that, comprises
The heat exchanger (2) that is connected with high-temperature flue gas passage (1),
The inertial dust separator (3) that is connected with the outlet flue of described heat exchanger (2),
The wet scrubber (5) that is connected by connecting pipe (4) with the outlet flue of described inertial dust separator (3),
The moisture separator (6) that is connected with the gas outlet of described wet scrubber (5).
2. high-temperature flue gas comprehensive treatment equipment as claimed in claim 1, it is characterized in that: be provided with filter course (53) in the described wet scrubber (5), described filter course (53) is separated into upper and lower two parts with the inner space of wet scrubber, described connecting pipe (4) stretches in the wet scrubber (5) from described lower space, the outlet flue of described connecting pipe (4) is towards the bottom of wet scrubber, and the gas outlet of described wet scrubber (5) is arranged at the top.
3. high-temperature flue gas comprehensive treatment equipment as claimed in claim 2, it is characterized in that: be provided with first atomizing sprayer (41) that can spray treatment fluid in the described connecting pipe (4), described connecting pipe (4) tilts, and the position of its smoke inlet is higher than the position of its outlet flue.
4. high-temperature flue gas comprehensive treatment equipment as claimed in claim 2 is characterized in that: near second atomizing sprayer (51) that is provided with downward spray treatment fluid the outlet flue of the bottom of described wet scrubber (5), connecting pipe (4).
5. high-temperature flue gas comprehensive treatment equipment as claimed in claim 2 is characterized in that: near the 3rd atomizing sprayer (52) that is provided with downward spray treatment fluid the bottom of described wet scrubber (5), filter course (53).
6. high-temperature flue gas comprehensive treatment equipment as claimed in claim 2 is characterized in that: the cleaning spraying device (54) that is provided with downward spray water purification on the top of described wet scrubber (5).
7. high-temperature flue gas comprehensive treatment equipment as claimed in claim 2 is characterized in that: the position on the top of described wet scrubber (5) near its gas outlet is provided with water treatment plant (55).
8. high-temperature flue gas comprehensive treatment equipment as claimed in claim 2 is characterized in that: the housing of described wet scrubber (5) is the cylindrical shape of sealing.
9. high-temperature flue gas comprehensive treatment equipment as claimed in claim 1 is characterized in that: described heat exchanger (2) is made of gas heat exchanger, and this gas heat exchanger is provided with air inlet that is connected with blower fan and the air outlet that is connected with the casting smelting furnace.
CNU2007200282874U 2007-10-09 2007-10-09 High temperature flue gas comprehensive processing equipment Expired - Fee Related CN201122061Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2007200282874U CN201122061Y (en) 2007-10-09 2007-10-09 High temperature flue gas comprehensive processing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2007200282874U CN201122061Y (en) 2007-10-09 2007-10-09 High temperature flue gas comprehensive processing equipment

Publications (1)

Publication Number Publication Date
CN201122061Y true CN201122061Y (en) 2008-09-24

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101884873A (en) * 2010-06-30 2010-11-17 邵波 Process and facility for dedusting and removing exhaust gas
CN101975510A (en) * 2010-10-13 2011-02-16 湖南东港锑品有限公司 Heat exchange device used for antimony smelting blast furnace
CN103071352A (en) * 2012-04-09 2013-05-01 邵波 Dust removing and waste gas removing apparatus
CN103453779A (en) * 2013-09-29 2013-12-18 成都蜀虹装备制造股份有限公司 Device and method for treating tail gas of smelting furnace
CN103463910A (en) * 2013-09-02 2013-12-25 浙江天蓝环保技术股份有限公司 Comprehensive treatment device and method for cooling desulfurization of high-temperature and high-humidity flue gas
CN104174242A (en) * 2014-08-14 2014-12-03 沈阳鑫博工业技术发展有限公司 High-temperature gas wet type dust removing device
CN104236318A (en) * 2014-08-22 2014-12-24 霍山县新裕炉窑模具有限公司 Exhaust hot air recovery emission reduction system
CN106524757A (en) * 2016-12-26 2017-03-22 郑州天舜电子技术有限公司 Self-pushing metal copper block smelting and melting equipment
CN108159873A (en) * 2018-01-11 2018-06-15 浙江中寰环保科技有限公司 A kind of food garbage stench processing system and its processing method
CN110926223A (en) * 2019-11-19 2020-03-27 安徽枫慧金属股份有限公司 Smelting furnace smoke exhaust device for aluminum processing and operation method thereof

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101884873A (en) * 2010-06-30 2010-11-17 邵波 Process and facility for dedusting and removing exhaust gas
CN101975510A (en) * 2010-10-13 2011-02-16 湖南东港锑品有限公司 Heat exchange device used for antimony smelting blast furnace
CN103071352A (en) * 2012-04-09 2013-05-01 邵波 Dust removing and waste gas removing apparatus
CN103463910A (en) * 2013-09-02 2013-12-25 浙江天蓝环保技术股份有限公司 Comprehensive treatment device and method for cooling desulfurization of high-temperature and high-humidity flue gas
CN103453779A (en) * 2013-09-29 2013-12-18 成都蜀虹装备制造股份有限公司 Device and method for treating tail gas of smelting furnace
CN104174242A (en) * 2014-08-14 2014-12-03 沈阳鑫博工业技术发展有限公司 High-temperature gas wet type dust removing device
CN104174242B (en) * 2014-08-14 2015-12-02 沈阳鑫博工业技术股份有限公司 A kind of high-temperature gas wet dust separater
CN104236318A (en) * 2014-08-22 2014-12-24 霍山县新裕炉窑模具有限公司 Exhaust hot air recovery emission reduction system
CN106524757A (en) * 2016-12-26 2017-03-22 郑州天舜电子技术有限公司 Self-pushing metal copper block smelting and melting equipment
CN108159873A (en) * 2018-01-11 2018-06-15 浙江中寰环保科技有限公司 A kind of food garbage stench processing system and its processing method
CN108159873B (en) * 2018-01-11 2020-04-17 浙江中寰环保科技有限公司 Food waste odor treatment system and treatment method thereof
CN110926223A (en) * 2019-11-19 2020-03-27 安徽枫慧金属股份有限公司 Smelting furnace smoke exhaust device for aluminum processing and operation method thereof

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GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20080924

Termination date: 20101009