CN201113894Y - Oil pump energy-saving device - Google Patents

Oil pump energy-saving device Download PDF

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Publication number
CN201113894Y
CN201113894Y CNU2007200583782U CN200720058378U CN201113894Y CN 201113894 Y CN201113894 Y CN 201113894Y CN U2007200583782 U CNU2007200583782 U CN U2007200583782U CN 200720058378 U CN200720058378 U CN 200720058378U CN 201113894 Y CN201113894 Y CN 201113894Y
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CN
China
Prior art keywords
module
switching module
automatic switching
links
operation system
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNU2007200583782U
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Chinese (zh)
Inventor
邵立秋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHUHAI SUNWISE ENERGY SOURCE TECHNOLOGY Co Ltd
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ZHUHAI SUNWISE ENERGY SOURCE TECHNOLOGY Co Ltd
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Priority to CNU2007200583782U priority Critical patent/CN201113894Y/en
Application granted granted Critical
Publication of CN201113894Y publication Critical patent/CN201113894Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses an energy saving device for an oil pumping unit, comprising an automatic switching module, a bypass circuit contactor, an external interface module and an external operation system, wherein the automatic switching module is connected between a 380V bus line and a motor of the oil pumping unit and is provided inside with a thyristor switching module, an electric parameter detection module and a judgment control switching module; the bypass circuit contactor and the automatic switching module are connected in parallel, and the external interface module is connected with the automatic switching module, the bypass circuit contactor and the external operation system respectively. The utility model can sample and detect electric parameters of the load factor, the voltage, the electric current and power factor of a power utilization system by a sensing device, judge the working state of the system by calculation, further accurately detect the 'motor generating electricity' phenomenon within each working cycle, and dynamically control the working state of the switching module; therefore, the utility model can make a response to every 'motor generating electricity' of the system and then cut off the connection between the oil pumping unit and the power grid, which achieves an aim of saving power.

Description

A kind of oil pump energy-saving device
Technical field:
The utility model relates to the automatic control equipment technical field, especially relates to a kind of oil-field oil pumper energy saver.
Background technology:
More than totally eight ten thousand of the total Petroleum Production oil well in sea, China land that is to say that petroleum industry has more than 80,000 oil pumper in operation, and not foot phenomenon of feed flow appears in the oil well in the reasonable time that major part having been exploited, and causes the long-term poor efficiency running of oil pumper.In the process that oil well extracts, the quantitative design of oil pumper can't be made response to the load that changes, and oil pumper usually is in extremely light load condition.
The oil pumper of most of petroleum crude oil producing well of past directly with alternating current machine as prime mover, pass through belt transmission, cam mechanism is converted into rotatablely moving of motor the upper and lower reciprocating of sucker rod, and the control of alternating current machine only is a switch, this control mode has following shortcoming, directly causes the huge waste of electric energy.
(1), the motor across-the-line starting, starting current is big;
(2), phase shortage and overload can't protect, and often causes motor to burn out, and can't monitor whether phase-deficient operation of motor, when the electrical network phase shortage, motor burnt out;
(3), power factor is very low, " falling to generate electricity " phenomenon that occurs in long-term underload and the motor operation course makes the power factor of oil pumper pace up and down in 0.2~0.3 such level, and clearly stipulate in the electric industry method of the new promulgation of China: the power factor of electrical appliance must reach more than 0.85, otherwise will be in 120% fine, this is concerning the oil district of the electrification energy, the power factor that improves oil pumper is extremely urgent, is the problem of standing in the breach and solve " falling to generate electricity " problem.
The utility model content:
The purpose of this utility model provides a kind of oil pump energy-saving device with regard to being the weak point that exists at prior art, it can make under system's situation that " generating " takes place each time and make response, the cut-out oil pumper is connected with electrical network, reaches purpose of energy saving.
For achieving the above object, the utility model comprises automatic switching module, bypass contactor, external interface module and peripheral operation system; Wherein, the automatic switching module is connected between 380V bus and the pumping-unit motor, be provided with thuristor throw-in and throw-off module, parameters of electric power detection module in it and judge control switching module, bypass contactor is in parallel with the automatic switching module, and external interface module links to each other with automatic switching module, bypass contactor and peripheral operation system respectively.
Also be connected with the overload protection thermal relay between described automatic switching module and the pumping-unit motor.
Be provided with auxiliary relay pack module, running status indicating module, voltage-stabilizing protection module, operation knob interface module in the described external interface module; wherein; the auxiliary relay pack module links to each other with bypass contactor by holding wire; the running status indicating module links to each other with indicator light on the peripheral operation system control panel via holding wire, and the operation knob interface module then links to each other with operation knob on the peripheral operation system control panel via holding wire.
Described auxiliary relay pack module also links to each other with buzzer siren via holding wire.
After adopting technique scheme, the beneficial effects of the utility model are: it detect to gather the parameters of electric power such as using electricity system load factor, electric current and voltage, power factor of oil pumper by sensing device, judge working state of system by calculating, " falling to generate electricity " of detecting each work period exactly is to take place, and dynamically control the operating state of switching module, make and to make response under system's situation that " fall generating " takes place each time, the cut-out oil pumper is connected with electrical network, thereby reach the purpose of economize on electricity, remarkable in economical benefits.In addition, but in the automatic switching module thuristor throw-in and throw-off module also have and use function stable, long reduced-voltage starting of life-span.
Description of drawings:
Below in conjunction with accompanying drawing the utility model is described further;
Accompanying drawing 1 is an electrical schematic diagram of the present utility model;
Accompanying drawing 2 is an electric hookup of the present utility model;
Accompanying drawing 3 is the circuit theory diagrams of automatic switching module.
Embodiment:
The following stated only is preferred embodiment of the present utility model, does not therefore limit protection range of the present utility model.
See shown in accompanying drawing 1~accompanying drawing 3: oil pump energy-saving device of the present utility model comprises automatic switching module 10, bypass contactor 20, external interface module 30 and peripheral operation system; Wherein, automatic switching module 10 is connected between 380V bus and the pumping-unit motor 50, and it has and detect electric moter voltage electric current and power factor, judge whether motor is in the function of " fall generating " state and control thuristor throw-in and throw-off; In addition, also be connected with overload protection thermal relay 60 between automatic switching module 10 and the pumping-unit motor 50.Be provided with thuristor throw-in and throw-off module, parameters of electric power detection module in the automatic switching module 10 and judge control switching module, bypass contactor 20 is in parallel with automatic switching module 10, and external interface module 30 links to each other with automatic switching module 10, bypass contactor 20 and peripheral operation system respectively.
Be provided with auxiliary relay pack module 31 in the external interface module 30; running status indicating module 32; voltage-stabilizing protection module 33; operation knob interface module 34; wherein; auxiliary relay pack module 31 links to each other with bypass contactor 20 and a buzzer siren 70 by holding wire; running status indicating module 22 is via the power supply indicator on holding wire and the peripheral operation system control panel 40; run indicator; the bypass indicator light links to each other, and 34 of operation knob interface modules are via the startup on holding wire and the peripheral operation system control panel 40/stop knob; take out/take out knob entirely; automatically/the bypass knob is continuous.
Automatic switching module 10 operation principles of the present utility model are as follows: it detects parameters of electric power such as electric current and voltage, power factor by detecting unit, by identifying unit " the fall generating " state of judging whether oil pumper is in, the judgement made of operation signal that transmits by the comprehensive external interface module 30 of control unit and identifying unit at last, the work of control thyristor and bypass contactor 20.
The utility model peripheral operation system control panel 40 operation principles are as follows: when starting/stopping knob 44 and go to " startup ", energy saver puts into operation, and oil pumper is started working; When going to " stopping ", then energy saver is out of service.Taking out/take out knob 45 entirely goes to " full when taking out, then no matter have or not oil in the oil well, oil pumper is reciprocal reciprocating oil pumping ceaselessly all; Go to " between take out " time, then between setting on the switching module board, find time, by the oil pumping of automatic switching module 10 control fixed time intervals.When automatically/when bypass knob 46 goes to " automatically ", by automatic switching module 10 determining apparatus ruuning situations, then switching thyristor work of normal condition, bypass contactor 20 disconnects; Have unusually as automatic switching module 10, then disconnect the switching thyristor, bypass work; When automatically/when bypass knob 46 went to " bypass ", then the switching thyristor quit work, bypass contactor 20 connection work.
External interface module 30 operation principles of the present utility model are as follows: the knob-operated signal that operation knob interface module 34 receives on the control panel 40 is input to automatic switching module 10 through 40 pin data wires with this signal; Running status indicating module 32 receives the operating state signal that automatic switching module 10 sends over, and shows running status by each LED light on the control panel 40; Auxiliary relay pack module 31 receives 3 signals from automatic switching module 10, is respectively failure alarm signal, pump timing pip, bypass contactor actuating signal at interval; The voltage-stabilizing protection module is made up of some voltage stabilizing IC and electric capacity of voltage regulation, guarantees that circuit board is stable, and antijamming capability is strong.

Claims (4)

1. oil pump energy-saving device, it is characterized in that: it comprises automatic switching module, bypass contactor, external interface module and peripheral operation system; Wherein, the automatic switching module is connected between 380V bus and the pumping-unit motor, be provided with thuristor throw-in and throw-off module, parameters of electric power detection module in it and judge control switching module, bypass contactor is in parallel with the automatic switching module, and external interface module links to each other with automatic switching module, bypass contactor and peripheral operation system respectively.
2. oil pump energy-saving device according to claim 1 is characterized in that: also be connected with the overload protection thermal relay between described automatic switching module and the pumping-unit motor.
3. oil pump energy-saving device according to claim 2; it is characterized in that: be provided with auxiliary relay pack module, running status indicating module, voltage-stabilizing protection module, operation knob interface module in the described external interface module; wherein; the auxiliary relay pack module links to each other with bypass contactor by holding wire; the running status indicating module links to each other with indicator light on the peripheral operation system control panel via holding wire, and the operation knob interface module then links to each other with operation knob on the peripheral operation system control panel via holding wire.
4. oil pump energy-saving device according to claim 3 is characterized in that: described auxiliary relay pack module also links to each other with buzzer siren via holding wire.
CNU2007200583782U 2007-10-17 2007-10-17 Oil pump energy-saving device Expired - Fee Related CN201113894Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2007200583782U CN201113894Y (en) 2007-10-17 2007-10-17 Oil pump energy-saving device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2007200583782U CN201113894Y (en) 2007-10-17 2007-10-17 Oil pump energy-saving device

Publications (1)

Publication Number Publication Date
CN201113894Y true CN201113894Y (en) 2008-09-10

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Family Applications (1)

Application Number Title Priority Date Filing Date
CNU2007200583782U Expired - Fee Related CN201113894Y (en) 2007-10-17 2007-10-17 Oil pump energy-saving device

Country Status (1)

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CN (1) CN201113894Y (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101924515A (en) * 2010-08-23 2010-12-22 夏大洪 Hovering speed regulation technology for oil pumping unit
CN105958888A (en) * 2016-06-08 2016-09-21 浙江炬诺电器股份有限公司 Multifunctional controller in motor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101924515A (en) * 2010-08-23 2010-12-22 夏大洪 Hovering speed regulation technology for oil pumping unit
CN105958888A (en) * 2016-06-08 2016-09-21 浙江炬诺电器股份有限公司 Multifunctional controller in motor

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20080910

Termination date: 20121017