CN201106017Y - Metal halide damp arc tube necking bubble interlocking machine - Google Patents
Metal halide damp arc tube necking bubble interlocking machine Download PDFInfo
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- CN201106017Y CN201106017Y CNU2007200433709U CN200720043370U CN201106017Y CN 201106017 Y CN201106017 Y CN 201106017Y CN U2007200433709 U CNU2007200433709 U CN U2007200433709U CN 200720043370 U CN200720043370 U CN 200720043370U CN 201106017 Y CN201106017 Y CN 201106017Y
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- necking down
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Abstract
The utility model discloses an electric arc tube necking bulb shell interlocking machine of a metal halide lamp. The interlocking machine comprises a frame (1), a chuck and driving and reversing mechanism (2), a die driving and reversing and matched-mold forming mechanism (3), a fire head travel mechanism (4), an automatic unloading mechanism (5), an automatic loading mechanism (6), a necking roller driving and reversing mechanism (7) and a fire head gas supply mechanism (8). The adoption of the interlocking machine and a forming and necking method thereof can lead to good compactness of bulb shell external dimensions, even wall thickness, controllable dimensions of an inner hole at the necking part, high consistency, high production efficiency and high rate of finished products.
Description
Technical field
The utility model relates to a kind of equipment of cell-shell, relates in particular to a kind of equipment of metal halide lamp electric arc tube necking down cell-shell.
Background technology
At present, a kind of method of metal halide lamp electric arc tube necking down quartz arc tube forming technology is after being shaped on the blowing machine both at home and abroad, the necking down machine is processed the necking down position at cell-shell two ends by hand again, but, after the cell-shell cooling again the necking down meeting cause the distortion of cell-shell shape, and the endoporus dimensional uniformity at two ends is bad; Another kind method is that cell-shell and necking down position all adopt roller to be shaped, because the size of the control of cell-shell bubbling air pressure, the speed of roller feeding, flame all can influence the size behind the quartz arc tube forming, so this method can cause quartz arc tube forming external diameter error bigger, the phenomenon that inhomogeneity of wall thickness is even.
The utility model content
Technical problem: the utility model purpose provides a kind of metal halide lamp electric arc tube necking down cell-shell gear, makes that causing property of cell-shell physical dimension is good, and wall thickness is even, necking down position endoporus controllable size system, high conformity, production efficiency and yield rate height.
Technical scheme: for reaching above-mentioned technical purpose, the technical solution adopted in the utility model is as follows:
A kind of metal halide lamp electric arc tube necking down cell-shell gear, this metal halide lamp electric arc tube necking down cell-shell gear comprises frame, chuck and driving and reversing mechanism, mould advance and retreat and matched moulds builder, duration and degree of heating travel mechanism, feeding manipulator, automatic feed mechanism, necking down roller driving and reversing mechanism and duration and degree of heating gas supply mechanism, wherein chuck and driving and reversing mechanism, mould advance and retreat and matched moulds builder, necking down roller driving and reversing mechanism all is fixedly connected on the deck plate of frame, and matched moulds builder and necking down roller driving and reversing mechanism lay respectively at the both sides of chuck and driving and reversing mechanism, automatic feed mechanism is arranged on the top of necking down roller driving and reversing mechanism, duration and degree of heating travel mechanism is arranged between chuck and driving and reversing mechanism and the automatic feed mechanism, feeding manipulator is located at the top of mould advance and retreat and matched moulds builder, the duration and degree of heating gas supply mechanism be located at frame deck plate below, and be connected with duration and degree of heating travel mechanism.
A kind of shaping and necking method that uses the described metal halide lamp necking down of claim 1 cell-shell gear, this method comprises the steps:
71) glass-tube automatic charging: the glass-tube in the feed bin is told to chute feeder by the separated material device, and deliver between moving chuck and the quiet chuck, delivered on the glass-tube guide frame between the dynamic and static chuck by the clamping of mechanical manipulator upper gripper jaw, moving collet body feeding realizes the glass-tube material loading;
72) glass-tube preheating: wide duration and degree of heating is opened weak fire, the quartz arc tube forming place of pre-thermal ampoule;
73) windrow: the windrow duration and degree of heating is opened, and makes starting point from an end of quartz arc tube forming, the scorification glass-tube, duration and degree of heating is done feeding at a slow speed, moving simultaneously chuck component band glass-tube and is done windrow feeding at a slow speed, and duration and degree of heating feed shaft and moving chuck component feed shaft are numerical control linked, becomes dolioform after making the glass-tube windrow;
74) the strong burning: wide duration and degree of heating is opened strong fire, forces thermal ampoule windrow place;
75) matched moulds quartz arc tube forming: advance and retreat cylinder band mould and is entered glass-tube windrow place, and mould parallelly opening-and-closing gas pawl closes the mold closing tool, and feeds the nitrogen of certain pressure in glass-tube, and the cell-shell bubbling is shaped;
76) necking down heating: two necking down duration and degree of heatings enter into the bottleneck at cell-shell two ends, the bottleneck at scorification cell-shell two ends;
77) necking down: the feeding of necking down roller, drive servomotor by roller simultaneously and drive the rotation of necking down roller, the speed of rotating speed and glass-tube rotation is complementary, and carries out the cell-shell necking down;
78) automatic blanking: quiet chuck component is opened, moving chuck component band cell-shell and is withdrawed from, and by mechanical manipulator jaw clamping cell-shell, moving chuck component is opened and withdrawed from, mechanical manipulator clamping cell-shell withdraws from and cell-shell is put in the blanking stock pan, finishes the circulation of a necking down quartz arc tube forming.
Beneficial effect: the beneficial effects of the utility model are:
1, even, the physical dimension high conformity of wall thickness behind the quartz arc tube forming.In the utility model at each step in cell-shell technology, the mechanism that realizes the energy automatic production of each step respectively is integrated in the utility model, the work of complete assembly is controlled by the set parameter that sets fully, the good stability of total system, and avoided manual drawback in each step in the past, according to different glass-tubes different parameters is set, not only realize automatic production easily, enhance productivity and also can guarantee after the product shaping wall thickness evenly, the physical dimension high conformity.
2, two ends necking down position profile high conformity, interior hole dimension is easy to control, and behind high conformity and the quartz arc tube forming, linearity is good, intensity height, qualification rate height.Be provided with necking down roller driving and reversing mechanism in the utility model, in the necking down technological process in cell-shell, control the advance and retreat motion of necking down roller with servomotor, manual operation as compared with the past, the utility model is realized this processing step with equipment that can automatic production, just can carry out the necking down step automatically after setting corresponding processing parameter, makes necking down position, two ends profile high conformity, linearity is good after the product shaping, and qualification rate also improves greatly.
4, can realize automatic production, the production efficiency height.Use the utility model to carry out the cell-shell explained hereafter, behind the connection power supply, the utility model just can begin action according to set processing step, finish corresponding technical process, can break away from fully and manually carry out technological cycle, realize automatic production, production efficiency is greatly improved simultaneously.
Description of drawings
Fig. 1 is the technological process synoptic diagram of the utility model quartz arc tube forming and necking down.
Fig. 2 is the front view of shaping of the utility model bulb of electric arc tube and necking down gear.
Fig. 3 is the left view of Fig. 2.
Fig. 4 is the structural representation of chuck of the present utility model and driving and reversing mechanism.
Fig. 5 is quiet chuck structure synoptic diagram.
Fig. 6 is the chuck structure synoptic diagram.
Fig. 7 is the structural representation of automatic feed mechanism of the present utility model.
Fig. 8 is the structural representation of automatic blanking of the present utility model mechanism.
Fig. 9 is the structural representation of mould advance and retreat of the present utility model and matched moulds builder.
Figure 10 is the structural representation of necking down roller of the present utility model rotation and driving and reversing mechanism.
Have among the above figure: frame 1, chuck and driving and reversing mechanism 2, mould advance and retreat and matched moulds builder 3, duration and degree of heating travel mechanism 4, automatic blanking mechanism 5, feed bin and automatic feed mechanism 6, necking down roller driving and reversing mechanism 7, duration and degree of heating airing system 8; Base plate 300, moving chuck feed servo motor 301, motor cabinet 302, flexible connection 303, ball screw assembly, 304, moving collet body 305, transition gear 306, moving chuck component 307, female splined shaft 308, splined shaft 309, glass-tube guide frame 310, rolling guide-rail pairs 311, quiet collet body 312, driving toothed gear 313, rotation servomotor 314, quiet chuck component 315; Collet body angular contact bearing 401, gear 402, collet body carrying cylinder 403, spring collet 404, labyrinth red copper sealing 405, breather line 406, guide sleeve 407, pull bar 408, compression spring 409, guide pin 410, tommy 411, shift fork ring 412, rotary hydraulic quick coupler 413; Move chuck ventpipe 501, locating sleeve 502, hold out against glass-tube little spring 503, spring stop collar 504; Feed bin support 601, feed bin base plate 602, following hinge 603, hinge pin 604, upper hinge 605, separated material device oscillating cylinder 606, feed bin board support 607, feed bin plate 608, coupling shaft 609, loose metal fork 610, twin shaft cylinder 611, cylinder cushion block 612, separated material device 613, chute feeder support 614, chute feeder 615; Feeding manipulator support 701, knee braced trestle 702, rebound 703, twin shaft cylinder 704, contiguous block 705, gear type open and close type gas pawl 706, jaw 707; Clamping base 801, left pressing plate 802, right pressing plate 803, the iron 804 of stopping, cross saddle 805, advance and retreat cylinder 806, positive stop 807, rebound 808, parallelly opening-and-closing gas pawl 809, blanking stock pan 810, mould fagging 811, mould 812, spacing adjusting 813, matched moulds gas pawl altitude mixture control screw 814, set screw support plate 815, support coulisse 816, gas pawl are installed slide block 817, mould left and right sides position control lever 818, set screw 819, setscrew nut 820; Necking down mechanism base 901, rolling guide 902, slide block 903, roller left and right adjusting device 904, necking down roller 905, roller transition gear 906, roller drive servomotor 907, feeding ball screw assembly, 908, end cap 909, angular contact ball bearing 910, flexible connection 911, motor cabinet 912, roller feed servo motor 913.
Embodiment
Below in conjunction with accompanying drawing to its structure of implementation of the present utility model and working process, a kind of metal halide lamp electric arc tube necking down cell-shell gear, this metal halide lamp electric arc tube necking down cell-shell gear comprises frame 1, chuck and driving and reversing mechanism 2, mould advance and retreat and matched moulds builder 3, duration and degree of heating travel mechanism 4, feeding manipulator 5, automatic feed mechanism 6, necking down roller driving and reversing mechanism 7 and duration and degree of heating gas supply mechanism 8, wherein chuck and driving and reversing mechanism 2, mould advance and retreat and matched moulds builder 3, necking down roller driving and reversing mechanism 7 all is fixedly connected on the deck plate of frame 1, and matched moulds builder 3 and necking down roller driving and reversing mechanism 7 lay respectively at the both sides of chuck and driving and reversing mechanism 2, automatic feed mechanism 6 is arranged on the top of necking down roller driving and reversing mechanism 7, duration and degree of heating travel mechanism 4 is arranged between chuck and driving and reversing mechanism 2 and the automatic feed mechanism 6, feeding manipulator 5 is located at the top of mould advance and retreat and matched moulds builder 3, duration and degree of heating gas supply mechanism 8 be located at frame 1 deck plate below, and be connected with duration and degree of heating travel mechanism 4.
One end of the deck plate 300 of chuck and driving and reversing mechanism 2 is fixedly connected with quiet collet body 312, the upper end of quiet collet body 312 is rotatably connected to quiet chuck component 315, on deck plate 300, be fixedly connected with rolling guide-rail pairs 311, rolling guide-rail pairs 311 is provided with can be along the moving collet body 305 of rolling guide-rail pairs 311 slips, be rotatably connected to moving chuck component 307 in the upper end of moving collet body 305, between quiet collet body 312 and moving collet body 305, be provided with synchronous device of rotation driving, on deck plate 300, be fixedly connected with the control device of the moving collet body advance and retreat of control, described synchronous device of rotation driving comprises splined shaft 309 and the female splined shaft 308 that connects quiet collet body 312 and moving collet body 305, and both are meshing with each other, end at splined shaft 309 is fixedly connected with rotation servomotor 314, between splined shaft 309 and quiet chuck component 315, be fixedly connected with first gear pair 313, between splined shaft 309 and moving chuck component 307, be fixedly connected with second gear pair 306, and first gear pair 313 equates with the transmitting ratio of second gear pair 306, the described motor cabinet 302 that is used to control the control device that moves the collet body advance and retreat is fixedly connected on deck plate 300, on motor cabinet 302, be fixedly connected with motor 301, output terminal at motor 301 is fixedly connected with ball screw assembly, 304, the nut of ball screw assembly, 304 is threaded with moving collet body 305, outside the collet body support tube 403 on the quiet chuck component 315 angular contact ball bearing 401 being set is connected with quiet collet body 312, compression spring 409 is set in the support tube 403, pull bar 408 is fixedlyed connected with the spring collet 404 that is used for the clamping glass-tube, be provided with guide pin 410 between support tube 403 and the pull bar 408, prevent that support tube 403 and pull bar 408 from rotating mutually; Breather line 406 is fixed on the collet body support tube 403 by tommy 411, the fixedly connected labyrinth seal packing ring 405 that is useful on location glass-tube and sealing glass-tube end face of one end of breather line 406, the other end is installed rotary hydraulic quick coupler 413, and nitrogen enters bubbling in the glass-tube by this rotary hydraulic quick coupler 413 and breather line 406; Shift fork ring 412 is arranged on the pull bar 408, and shift fork ring 412 moves and is used for trip spring chuck 404; Collet body support tube 403 endoporus and spring collet 404 cylindricals are the cone shape, the locating sleeve 502 of described moving chuck component 307, hold out against glass-tube little spring 503 and spring stop collar 504 and constitute active ventpipes 501, the labyrinth seal packing ring is installed on the ventpipe 501.
Chuck and driving and reversing mechanism 2 are installed in frame 1 deck plate middle part, quiet collet body 312, motor cabinet 302 are installed on the base plate 300, moving chuck is installed on two rolling guide-rail pairs 311 of base plate, be convenient to assembling like this, the half-closed loop control system that is made of servomotor 301, motor cabinet 302, flexible connection 303 and ball screw assembly, 304 controls the feeding of moving collet body, and the synchronous rotation of moving chuck component 307 and the quiet clip assembly 315 of folder is realized by first gear pair 313, splined shaft 309, female splined shaft 308, second gear pair 306 by servomotor 314; The spring collet structural shape is adopted in the glass-tube clamping, relies on the collet body carrying cylinder 403 front end conical surfaces and the chuck 404 front end conical surfaces to relatively move, and makes spring collet 404 tighten up the clamping glass-tube; By pull bar 408 tension chucks 404, chuck is shunk with spring 409, by leverage promotion shift fork ring 412, pull bar 409 spring collet 404 is unclamped with cylinder, the direction of extension bar is by pin 410 guiding; Ventpipe 408 is fixed on the carrying cylinder 403 by tommy 410, its front end is installed red copper labyrinth seal 405 and is located glass-tube, make the glass-tube mechanical seal simultaneously, nitrogen enters bubbling in the glass-tube by swivel joint 413 and ventpipe 406, labyrinth seal in the moving chuck component is contained on the ventpipe 501, constitute the active ventpipe by locating sleeve 502, little spring 503 and spring stop collar 504, make labyrinth seal compress the glass-tube two ends in order to avoid gas leakage.
Be fixedly connected with feed bin base plate 602 on the feed bin support 601 of automatic feed mechanism, on feed bin base plate 602, be fixedly connected with feed bin board support 607, on feed bin board support 607, be rotatably connected to feed bin plate 608, between feed bin plate 608 and feed bin base plate 602, be provided with the feed bin pendulous device, between the front end of feed bin plate 608 and feed bin base plate 602, be provided with pay-off, described feed bin pendulous device comprises the following hinge 603 that is arranged on the feed bin base plate 602, be connected with upper hinge 605 at following hinge 603 upper hinges, on upper hinge 605, be fixedly connected with separated material device oscillating cylinder 606, output terminal at separated material device oscillating cylinder 606 is fixedly connected with coupling shaft 609, end at coupling shaft 609 is rotatably connected to loose metal fork 610, and loose metal fork 610 is rotatably connected on the feed bin board support 607, end at loose metal fork 610 is fixedly connected with separated material device 613, and separated material device 613 is terminal vertical with loose metal fork 610, described pay-off comprises twin shaft cylinder 611, chute feeder support 614, chute feeder 615, wherein twin shaft cylinder 611 is fixedly connected on the feed bin base plate 602, chute feeder support 614 is fixedly connected on the output terminal of twin shaft cylinder 611, and chute feeder 615 is fixedly connected on the chute feeder support 614.
Feed bin is arranged in chuck driving and reversing mechanism back, in the lower left of feed bin the necking down feed mechanism is installed, and the duration and degree of heating running gear is installed between feed bin and chuck driving and reversing mechanism.Feed bin plate 608 is installed on two axles of feed bin base plate 602 and bearing 607, left and right sides feed bin distance between plates is adjustable, to satisfy the glass-tube of different lengths, the outlet of feed bin is blocked glass-tube by separated material device 613, in the 606 every swings of separated material device oscillating cylinder once, the separated material device is just sent a glass-tube to chute feeder 615, by the twin shaft cylinder glass-tube is sent to two sound chucks top, and by feeding manipulator open and close type gas pawl 706 and jaw 707 clamping glass-tubes, glass-tube is sent on the glass-tube guide frame between the two dynamic and static chucks, finishes automatic charging.The necking down roller is installed on the carriage, is transmitted by roller transition gear 906 by servomotor 907, and its rotating speed is adjustable; Carriage is installed on the slide block 903 of rolling guide-rail pairs 902, is advanced and retreat by the semiclosed loop feed control system control that servomotor 913, flexible connection 911, ball screw assembly, 908 constitute.
The mould advance and retreat are provided with cross saddle 805 with the clamping base 801 of matched moulds builder; and cross saddle 805 can move along the guide rail at clamping base 801 tops; the fixedly connected control device that is useful on control mould advance and retreat on cross saddle 805; on this control device, be fixedly connected with rebound 808; on rebound 808, flexibly connect the clamping that is useful on mould open/close; bottom in the left and right sides of described cross saddle 805 is fixedly connected with left pressing plate 802 and the right pressing plate 803 that is used for fixing cross saddle 805; between the guide rail at clamping base 801 tops and cross saddle 805, be fixedly connected with the iron 804 of stopping; the described control device that is used to control the mould advance and retreat comprises advance and retreat cylinder 806 and the rolling guide-rail pairs 821 that is fixedly connected on the cross saddle 805; rebound 808 is fixedly connected on the nut seat of rolling guide-rail pairs 821; below rebound 808, be fixedly connected with positive stop 807; the front end of rolling guide-rail pairs 821 is fixedly connected with spacing regulating block 813; and positive stop 807 is between spacing regulating block 813 and advance and retreat cylinder 806; on the front end face of cross saddle 805, be fixedly connected with micro-adjusting mechanism; this micro-adjusting mechanism is used to adjust the position of cross saddle 805 on clamping base 801; the described clamping that is used for mould open/close comprises cylinder 809; end at cylinder 809 is fixedly connected with parallelly opening-and-closing gas pawl 811; on parallelly opening-and-closing gas pawl 811, be fixedly connected with mould 812; one side of cylinder 809 is fixedly connected with the gas pawl slide block 817 is installed; supporting coulisse 816 is fixedly connected on the rebound 808; and cylinder 809 lays respectively at the both sides that the gas pawl is installed slide block 817 with support coulisse 816; set screw is propped up seat board 815 and is fixedly connected on the top of supporting coulisse 816; matched moulds gas pawl altitude mixture control screw 814 is installed slide block 817 screw threads with the gas pawl and is linked to each other; be used to adjust the height of cylinder 809; described micro-adjusting mechanism comprises regulating handle 818; set screw 819; setscrew nut 820; wherein setscrew nut 820 is fixedly connected on the guide rail at clamping base 801 tops; set screw 819 and setscrew nut 820 are threaded, and are fixedly connected with regulating handle 818 in the end of set screw 819.
The matched moulds builder is arranged in chuck driving and reversing mechanism front, and loading and unloading manipulator is installed in the right side of matched moulds builder.Mould 812 is contained on the mould fagging 811 of parallelly opening-and-closing gas pawl 809, the front end of cylinder is a rolling guide-rail pairs, guarantee the precision of matched moulds, and parallelly opening-and-closing gas pawl 809 is contained on the rolling guide-rail pairs, by cylinder 806 mould is sent to or withdrawed from, front end is spacing to be made of spacing adjusting 813 and positive stop 807, guarantees mould positional precision foremost.The height of mould by set screw 814, set screw prop up seat board 815, support coulisse 816, the gas pawl installs the rectangular guideway setting device that slide block 817 constitutes and regulates, and the position, the left and right sides of mould is regulated by the rectangular guideway setting device that mould left and right sides position control lever 818, set screw 819, setscrew nut 820 constitute.Blanking stock pan 810 is installed in the right of matched moulds gas pawl, utilizes mould advance and retreat cylinder to send to and connect material and withdraw from connecing dish, finishes automatic blanking.Feeding manipulator constitutes mechanical manipulator knee-action and gear type open and close type gas pawl 706, jaw 707 clamping glass-tubes by support 701, knee braced trestle 702, rebound 703, twin shaft cylinder 704, on can delivering to glass-tube guide frame 310 between two chucks to glass-tube from chute feeder 615, simultaneously the cell-shell after being shaped is delivered on the blanking stock pan 810 from glass-tube guide frame 310.
The output terminal of the twin shaft cylinder 704 of feeding manipulator is fixedly connected with contiguous block 705, contiguous block 705 is fixedly connected on the gear type open and close type gas pawl 706, end at gear type open and close type gas pawl 706 is provided with a pair of jaw 707 that is used for the clamping glass-tube, described twin shaft cylinder 704 is connected on the knee braced trestle 702, and be provided with rebound 703 between knee braced trestle 702 and the twin shaft cylinder 704, knee braced trestle 702 is arranged on the feeding manipulator support 701, and above-mentioned knee braced trestle 702, rebound 703, feeding manipulator support 701 have formed the bracing or strutting arrangement of feeding manipulator.
Duration and degree of heating travel mechanism 4 comprises preheating duration and degree of heating, make a fire head, windrow duration and degree of heating, necking down duration and degree of heating and igniting duration and degree of heating kept burning day and night by force, all duration and degree of heatings move to be installed on the rolling guide-rail pairs, pass through flexible connection, ball screw assembly, by servomotor, formations such as mobile cylinder, the preheating duration and degree of heating is made up of a cover duration and degree of heating body, duration and degree of heating cover plate and two cover duration and degree of heating controls with the head that makes a fire by force, and other duration and degree of heating is made of the single hole nozzles; Each duration and degree of heating has formations such as ball valve, flash-back preventer, reducing valve, under meter, two-position two-way solenoid valve, built-up type handle, mixing tank respectively, and the size of duration and degree of heating can be regulated under meter, also can regulate the built-up type handle.Compressed-air actuated supply is by formations such as ball valve, source of the gas processing element, two-position five-way electromagnetism manifold valve, dividing plate joint, prionotron joint, cylinders.
Its working process is: press start button, automated cycle begins, the action of separated material device oscillating cylinder, glass-tube gets off a glass-tube to the feeding frid by the separated material device from feed bin, by the twin shaft cylinder glass-tube is sent between the dynamic and static chuck, open and close type gas pawl closes up the clamping glass-tube, the feeding frid withdraws from, mechanical manipulator twin shaft cylinder descends and opens the gas pawl, glass-tube is placed on the glass-tube guide frame between the dynamic and static chuck, and moving collet body feeding puts in place, and glass-tube places between the intravital labyrinth seal of dynamic and static chuck, spring collet closes and closes the clamping glass-tube, finishes automatic charging; Behind the preheating duration and degree of heating combustion preheater glass-tube, the windrow duration and degree of heating moves on to glass-tube windrow initiating terminal and igniting, the feeding of windrow duration and degree of heating, moving simultaneously chuck feed reversing windrow, duration and degree of heating feeding and moving chuck feeding are numerical control linked, after windrow is finished, close the windrow fire, force showing tremendous enthusiasm move on to heating zone and igniting, force the stockpiling area of thermal ampoule, the matched moulds cylinder is opened, the feeding cylinder is sent mould to and is closed up mould, be blown into the nitrogen of certain pressure in glass-tube, the stockpiling area bubbling is shaped, mould is opened and is withdrawed from; Two necking down duration and degree of heatings move to the cell-shell both ends of the surface, and igniting, scorification necking down district, after the fast feed of necking down roller, the roller rotation, its rotating speed and glass-tube rotational velocity are complementary, both point of contact linear speeds equate that roller feeding at a slow speed carries out necking down to the cell-shell two ends, and necking down is finished rear roller and withdrawed from fast; Quiet chuck unclamps, and moving chuck clamping glass-tube also withdraws from the clamping feeding; utilize the lateral flexure strip of mould fagging to clamp cell-shell, the spring collet of moving collet body unclamps, and withdraws from; cell-shell is parked on the dynamic and static chuck cell-shell guide frame, and clamping withdraws from, and mechanical manipulator twin shaft cylinder descends; the pass pawl clamping cell-shell of holding one's breath; the twin shaft cylinder rises, and the feeding of blanking stock pan is opened the gas pawl cell-shell is placed in the stock pan; stock pan withdraws from, and finishes a circulation.
Have knob to divide retaining on the housing, the quartz arc tube forming of different capacity is with different programs, and each action all has independent toggle to control during equipment debugging, also can use single circulation; Can use continuous circulation during formal production.
Claims (6)
1, a kind of metal halide lamp electric arc tube necking down cell-shell gear, it is characterized in that this metal halide lamp electric arc tube necking down cell-shell gear comprises frame (1), chuck and driving and reversing mechanism (2), mould advance and retreat and matched moulds builder (3), duration and degree of heating travel mechanism (4), feeding manipulator (5), automatic feed mechanism (6), necking down roller driving and reversing mechanism (7) and duration and degree of heating gas supply mechanism (8), wherein chuck and driving and reversing mechanism (2), mould advance and retreat and matched moulds builder (3), necking down roller driving and reversing mechanism (7) all is fixedly connected on the deck plate of frame (1), and matched moulds builder (3) and necking down roller driving and reversing mechanism (7) lay respectively at the both sides of chuck and driving and reversing mechanism (2), automatic feed mechanism (6) is arranged on the top of necking down roller driving and reversing mechanism (7), duration and degree of heating travel mechanism (4) is arranged between chuck and driving and reversing mechanism (2) and the automatic feed mechanism (6), feeding manipulator (5) is located at the top of mould advance and retreat and matched moulds builder (3), duration and degree of heating gas supply mechanism (8) be located at frame (1) deck plate below, and be connected with duration and degree of heating travel mechanism (4).
2, metal halide lamp electric arc tube necking down cell-shell gear according to claim 1, it is characterized in that, end at the deck plate (300) of described chuck and driving and reversing mechanism (2) is fixedly connected with quiet collet body (312), the upper end of quiet collet body (312) is rotatably connected to quiet chuck component (315), on deck plate (300), be fixedly connected with rolling guide-rail pairs (311), rolling guide-rail pairs (311) is provided with can be along the moving collet body (305) of rolling guide-rail pairs (311) slip, upper end at moving collet body (305) is rotatably connected to moving chuck component (307), between quiet collet body (312) and moving collet body (305), be provided with synchronous device of rotation driving, on deck plate (300), be fixedly connected with the control device of the moving collet body advance and retreat of control.
3, metal halide lamp electric arc tube necking down cell-shell gear according to claim 1; it is characterized in that; on the clamping base (801) of described mould advance and retreat and matched moulds builder (3), be provided with cross saddle (805); and cross saddle (805) can move along the guide rail at clamping base (801) top; go up the fixedly connected control device that is useful on control mould advance and retreat at cross saddle (805); on this control device, be fixedly connected with rebound (808), go up at rebound (808) and flexibly connect the clamping that is useful on mould open/close.
4, metal halide lamp electric arc tube necking down cell-shell gear according to claim 1, it is characterized in that, described feeding manipulator (5) the output terminal of twin shaft cylinder (704) be fixedly connected with contiguous block (705), contiguous block (705) is fixedly connected on the gear type open and close type gas pawl (706), is provided with a pair of jaw (707) that is used for the clamping glass-tube at the end of gear type open and close type gas pawl (706).
5, metal halide lamp electric arc tube necking down cell-shell gear according to claim 1, it is characterized in that, on the feed bin support (601) of described automatic feed mechanism (6), be fixedly connected with feed bin base plate (602), on feed bin base plate (602), be fixedly connected with feed bin board support (607), on feed bin board support (607), be rotatably connected to feed bin plate (608), between feed bin plate (608) and feed bin base plate (602), be provided with the feed bin pendulous device, between the front end of feed bin plate (608) and feed bin base plate (602), be provided with pay-off.
6, metal halide lamp electric arc tube necking down cell-shell gear according to claim 1, it is characterized in that, on the necking down mechanism base (901) of described necking down roller driving and reversing mechanism (7), be fixedly connected with rolling guide (902), on rolling guide (902), slidely connect slide block (903), on slide block (903), be fixedly connected with carriage (907), necking down roller (905) is installed on carriage (907), and go up the fixedly connected setting device (904) of regulating necking down roller (905) position, the left and right sides that is useful at slide block (903), go up the fixedly connected drive unit that drives necking down roller (905) feeding movement that is useful at necking down mechanism base (901).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200433709U CN201106017Y (en) | 2007-10-23 | 2007-10-23 | Metal halide damp arc tube necking bubble interlocking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200433709U CN201106017Y (en) | 2007-10-23 | 2007-10-23 | Metal halide damp arc tube necking bubble interlocking machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201106017Y true CN201106017Y (en) | 2008-08-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200433709U Expired - Fee Related CN201106017Y (en) | 2007-10-23 | 2007-10-23 | Metal halide damp arc tube necking bubble interlocking machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201106017Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108314298A (en) * | 2018-02-28 | 2018-07-24 | 东南大学 | Cartridge device and bulb of electric arc tube manufacturing process for bulb of electric arc tube forming |
| CN109160719A (en) * | 2018-02-28 | 2019-01-08 | 东南大学 | The method and apparatus of glass automatic stockpiling forming glass-tube |
-
2007
- 2007-10-23 CN CNU2007200433709U patent/CN201106017Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108314298A (en) * | 2018-02-28 | 2018-07-24 | 东南大学 | Cartridge device and bulb of electric arc tube manufacturing process for bulb of electric arc tube forming |
| CN109160719A (en) * | 2018-02-28 | 2019-01-08 | 东南大学 | The method and apparatus of glass automatic stockpiling forming glass-tube |
| CN109160719B (en) * | 2018-02-28 | 2022-11-18 | 东南大学 | Method and equipment for forming glass tube by automatic stacking of glass |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080827 Termination date: 20111023 |