CN201102151Y - General quick change device for skeleton process - Google Patents
General quick change device for skeleton process Download PDFInfo
- Publication number
- CN201102151Y CN201102151Y CNU2007201836001U CN200720183600U CN201102151Y CN 201102151 Y CN201102151 Y CN 201102151Y CN U2007201836001 U CNU2007201836001 U CN U2007201836001U CN 200720183600 U CN200720183600 U CN 200720183600U CN 201102151 Y CN201102151 Y CN 201102151Y
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- CN
- China
- Prior art keywords
- mobile base
- firm banking
- replacing device
- framework
- fast replacing
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- Expired - Fee Related
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Abstract
The utility model discloses a universal quick-replacing device for frame processing, which comprises a fixed base, two movable bases and a group of magnechucks, the magnechucks are arranged in gaps on both sides of the fixed base, the upper planes of the magnechucks are higher than the upper plane of the fixed base, a clamping component used to clamp a workpiece is mounted on each movable base, and the movable bases are suitably mounted on the magnechucks by turns and can be tightly sucked by the magnechucks in position. Consequently, the universal quick-replacing device can clamp workpieces in a surrounding area of equipment, namely, auxiliary time does not occupy the working hours of the equipment, thus greatly increasing production efficiency.
Description
Technical field
The utility model is the large-scale general technological equipment in the field of making about a kind of electric locomotive, and especially a kind of framework of the framework of the various engine truck of processing that is applicable to is processed general fast replacing device.
Background technology
At present, the framework of each type locomotive is adding man-hour, all is directly workpiece to be positioned on the workbench of equipment, and former then operation is rule and positioned, centering also clamps, and whole process is not only time-consuming but also require great effort, and production efficiency is low.
For example, before the SS7E type locomotive framework processing, at first on diagonal position on the workbench is placed four the plane at the fixed block of sustained height, as the main locating piece of workpiece; Four jack of middle placement support as floating, and carry out the workpiece centering according to the rule height of adjusting jack, and are suitable up to the location, then the multiple spot clamping workpiece.The whole process time spent is longer, and because this process is to finish on workbench, so equipment is in stopped status, causes production efficiency lower during batch process.
The utility model content
The purpose of this utility model is: provide a kind of framework to process general fast replacing device, utilize this framework to process general fast replacing device and can carry out clamping workpiece outside workbench, to save a large amount of non-cutting times, enhance productivity.
Above-mentioned purpose of the present utility model can adopt following technical scheme to realize, a kind of framework is processed general fast replacing device, it is characterized in that, described device comprises a firm banking, two mobile base and one group of magnechuck, described magnechuck is arranged in the gap of described firm banking both sides, and the last plane of described magnechuck is higher than the last plane of described firm banking, on each described mobile base the clamp assembly that is used for clamping work pieces is installed, described mobile base cooperates by turns and is installed on the described magnechuck, and can be sucked the location by described magnechuck.
In a preferred implementation of the present utility model, described firm banking is provided with first positioning component that matches with above-mentioned mobile base.
In a preferred implementation of the present utility model, described first positioning component comprises four positioning seats and two first alignment pins, described positioning seat is arranged on the diagonal angle of described firm banking, and described first alignment pin is positioned at the two ends of described firm banking length direction.
In a preferred implementation of the present utility model, each described positioning seat has opening, and the upper width of this opening is greater than lower width.
In a preferred implementation of the present utility model, described firm banking is made up of the I shape steel plate, and described firm banking and described magnechuck all are fixed on the workbench.
In a preferred implementation of the present utility model, each described mobile base is a frame structure, and described mobile base is provided with second positioning component that matches with above-mentioned first positioning component.
In a preferred implementation of the present utility model, described second positioning component comprises four second alignment pins that match with above-mentioned positioning seat respectively and two dowel holes, and above-mentioned first alignment pin is established respectively in the described dowel hole.
In a preferred implementation of the present utility model, each described positioning seat has opening, and the upper width of this opening is greater than lower width, described second alignment pin establish from the top of this opening into, and be complementary with the bottom of this opening.
In a preferred implementation of the present utility model, the upper and lower surface of each described mobile base is welded with the steel plate as the location datum level.
In a preferred implementation of the present utility model, the plane is provided with two the 3rd alignment pins that are the diagonally opposing corner layout on each described mobile base.
Therefore, the utlity model has following characteristics and advantage:
1, the utility model can carry out in the peripheral place of equipment when clamping workpiece, that is, no longer take equipment task time non-cutting time, thereby can improve labor productivity greatly;
2, the utility model utilizes electric permanent magnetism technology, makes location, the clamping of the utility model on workbench quick and accurate, thereby has overcome the main in the past manual drawback of leaning on, and further saves non-cutting time, has reduced working strength of workers.
Description of drawings
The following drawings only is intended to the utility model done and schematically illustrates and explain, does not limit scope of the present utility model.Wherein,
Fig. 1 is that the clamping of an embodiment of the present utility model has the assembled state master of workpiece M to look schematic diagram;
Fig. 2 is the assembled state schematic top plan view of an embodiment of the present utility model;
Fig. 3 is the schematic top plan view of the firm banking of an embodiment of the present utility model;
Fig. 4 is that the master of the firm banking of an embodiment of the present utility model looks schematic diagram;
Fig. 5 is the schematic side view of the firm banking of an embodiment of the present utility model;
Fig. 6 is the schematic top plan view of the mobile base of an embodiment of the present utility model;
Fig. 7 is the firm banking and the local mated condition schematic diagram one of mobile base of an embodiment of the present utility model, mainly shows the mated condition of the positioning seat and second alignment pin;
Fig. 8 is the firm banking and the local mated condition schematic diagram two of mobile base of an embodiment of the present utility model, mainly shows the mated condition of the positioning seat and second alignment pin;
Fig. 9 is the firm banking and the local mated condition schematic diagram one of mobile base of an embodiment of the present utility model, mainly shows the mated condition of first alignment pin and dowel hole;
Figure 10 is the firm banking and the local mated condition schematic diagram two of mobile base of an embodiment of the present utility model, mainly shows the mated condition of first alignment pin and dowel hole;
Figure 11 is the mobile base of an embodiment of the present utility model and the location schematic diagram one of clamp assembly;
Figure 12 is the mobile base of an embodiment of the present utility model and the location schematic diagram two of clamp assembly.
The specific embodiment
Understand for technical characterictic of the present utility model, purpose and effect being had more clearly, now contrast the description of drawings specific embodiment of the present utility model.Wherein, identical parts adopt identical label.
The related framework of an embodiment of the present utility model is processed general fast replacing device, and as shown in Figure 1, 2, this device comprises a firm banking 1, one group of magnechuck 2 and two mobile base 3.Wherein:
Shown in Fig. 3-5, described firm banking 1 is made up of large-scale I shape steel plate, this firm banking 1 is provided with first positioning component that matches with mobile base 3, in the present embodiment, described first positioning component comprises four positioning seats 11 and two first alignment pins 12, described positioning seat 11 is arranged on the diagonal angle of firm banking 1, described first alignment pin 12 is positioned at the two ends of the length direction of firm banking 1, and first alignment pin 12 can be rhombus pin (as shown in Figure 9), straight pin (as shown in figure 10) or other suitable alignment pin.Described firm banking 1 can be fixed on the workbench by the fixture of bolt and so on.
Described magnechuck 2 is separately positioned in the gap of firm banking 1 both sides, and the last plane of magnechuck is higher than the last plane of described firm banking 1, so that mobile base 3 finally be drop on magnechuck 2 last plane but not on the firm banking 1, described magnechuck 2 can directly be fixed on the workbench, and it can suck the location with described mobile base 3 by electromagnetic attraction.
As shown in Figure 6, described mobile base 3 can cooperate by turns and is installed on the firm banking 1, each described mobile base 3 is for adopting the frame structure of I-steel welding, mobile base 3 is provided with second positioning component that matches with above-mentioned first positioning component, in the present embodiment, described second positioning component comprises four second alignment pins 31 and two dowel holes 32, described second alignment pin 31 respectively with above-mentioned positioning seat 11 corresponding cooperations.Specifically be, shown in Fig. 7,8, each described positioning seat 11 has opening 111, and the width on these opening 111 tops is greater than the width of bottom, make second alignment pin 31 can be installed with easily in the opening 111 of positioning seat 11, to realize the coarse positioning of mobile base 3 and firm banking 1; Shown in Fig. 9,10, above-mentioned first alignment pin 12 can be established respectively in the described dowel hole 32, to realize the accurate contraposition of mobile base 3 and firm banking 1.The upper and lower surface of each described mobile base 3 is welded with the steel plate as the location datum level.The plane is provided with two the 3rd alignment pins 33 that are the diagonally opposing corner layout on each described mobile base, so that the accurate location of clamp assembly on mobile base 3.
On each described mobile base 3 clamp assembly 4 that is used for clamping work pieces is installed, clamp assembly and mobile base 3 generally are supporting uses, the clamp assembly 4 of present embodiment mainly is made up of a block length square plate 41 and a plurality of clamping seats 42 that is used for clamping work pieces, because clamp assembly is an existing structure, so no longer describe in detail.
The framework that the following describes an embodiment of the present utility model is processed the using method of general fast replacing device:
Be fixed on firm banking 1 and magnechuck 2 on the workbench on request; Then clamp assembly is fixed on the mobile base 3, by this clamp assembly with workpiece M clamping on mobile base 3; Lift mobile base 3 then, mobile base 3 is slowly dropped on the firm banking 1, when treating that mobile base 3 is near firm banking 1, after second alignment pin, 31 correspondences being installed with carry out in the opening 111 of positioning seat 11 coarse positioning of mobile base 3 and firm banking 1, carry out accurate contraposition again, mobile base 3 is dropped on the last plane of magnechuck 2 reposefully; The switch of operation magnechuck 2 magnetizes its energising, turns off power supply after several seconds, and mobile base 3 integral body that clamping workpiece are sucked by magnechuck 2.At this moment, on the one hand the workpiece that can clamping (i.e. the workpiece of mobile base 3 clampings that sucked by magnechuck 2) is processed, and can utilize another mobile base 3 to carry out the clamping of second workpiece simultaneously on the other hand.
Therefore, utilize the utility model can avoid the clamping of framework first being processed must take a large amount of process times, promptly can outside workbench, carry out the clamping of workpiece, that is to say, no longer take the equipment operation time unproductive time, thereby saved a large amount of non-cutting times, enhances productivity.
The above only is the schematic specific embodiment of the utility model, is not in order to limit scope of the present utility model.Any those skilled in the art, equivalent variations of having done under the prerequisite that does not break away from design of the present utility model and principle and modification all should belong to the scope that the utility model is protected.
Claims (10)
1, a kind of framework is processed general fast replacing device, it is characterized in that, described device comprises a firm banking, two mobile base and one group of magnechuck, described magnechuck is arranged in the gap of described firm banking both sides, and the last plane of described magnechuck is higher than the last plane of described firm banking, on each described mobile base the clamp assembly that is used for clamping work pieces is installed, described mobile base cooperates by turns and is installed on the described magnechuck, and can be sucked the location by described magnechuck.
2, framework as claimed in claim 1 is processed general fast replacing device, it is characterized in that, described firm banking is provided with first positioning component that matches with above-mentioned mobile base.
3, framework as claimed in claim 2 is processed general fast replacing device, it is characterized in that, described first positioning component comprises four positioning seats and two first alignment pins, described positioning seat is arranged on the diagonal angle of described firm banking, and described first alignment pin is positioned at the two ends of described firm banking length direction.
4, framework as claimed in claim 3 is processed general fast replacing device, it is characterized in that, each described positioning seat has opening, and the upper width of this opening is greater than lower width.
5, framework as claimed in claim 1 or 2 is processed general fast replacing device, it is characterized in that, described firm banking is made up of the I shape steel plate, and described firm banking and described magnechuck all are fixed on the workbench.
6, framework as claimed in claim 3 is processed general fast replacing device, it is characterized in that, each described mobile base is a frame structure, and described mobile base is provided with second positioning component that matches with above-mentioned first positioning component.
7, framework as claimed in claim 6 is processed general fast replacing device, it is characterized in that, described second positioning component comprises four second alignment pins that match with above-mentioned positioning seat respectively and two dowel holes, and above-mentioned first alignment pin is established respectively in the described dowel hole.
8, framework as claimed in claim 7 is processed general fast replacing device, it is characterized in that, each described positioning seat has opening, and the upper width of this opening is greater than lower width, described second alignment pin establish from the top of this opening into, and be complementary with the bottom of this opening.
9, process general fast replacing device as claim 1,2,3,4,6,7 or 8 described frameworks, it is characterized in that, the upper and lower surface of each described mobile base is welded with the steel plate as the location datum level.
10, process general fast replacing device as claim 1,2,3,4,6,7 or 8 described frameworks, it is characterized in that, the plane is provided with two the 3rd alignment pins that are the diagonally opposing corner layout on each described mobile base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201836001U CN201102151Y (en) | 2007-10-26 | 2007-10-26 | General quick change device for skeleton process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201836001U CN201102151Y (en) | 2007-10-26 | 2007-10-26 | General quick change device for skeleton process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201102151Y true CN201102151Y (en) | 2008-08-20 |
Family
ID=39949169
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007201836001U Expired - Fee Related CN201102151Y (en) | 2007-10-26 | 2007-10-26 | General quick change device for skeleton process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201102151Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102922422A (en) * | 2012-10-18 | 2013-02-13 | 江苏无锡建华机床附件集团有限公司 | Quick positioning electric permanent magnet suction disc system |
| CN103868701A (en) * | 2012-12-13 | 2014-06-18 | 南车洛阳机车有限公司 | Framework platform movable detection unit |
| CN110103039A (en) * | 2019-04-15 | 2019-08-09 | 宁波海迈克精密机械制造有限公司 | A kind of magnetic worktable |
-
2007
- 2007-10-26 CN CNU2007201836001U patent/CN201102151Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102922422A (en) * | 2012-10-18 | 2013-02-13 | 江苏无锡建华机床附件集团有限公司 | Quick positioning electric permanent magnet suction disc system |
| CN103868701A (en) * | 2012-12-13 | 2014-06-18 | 南车洛阳机车有限公司 | Framework platform movable detection unit |
| CN110103039A (en) * | 2019-04-15 | 2019-08-09 | 宁波海迈克精密机械制造有限公司 | A kind of magnetic worktable |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080820 Termination date: 20141026 |
|
| EXPY | Termination of patent right or utility model |