CN201099716Y - Picking and choosing integral electric control cabinet - Google Patents
Picking and choosing integral electric control cabinet Download PDFInfo
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- CN201099716Y CN201099716Y CNU2007200868819U CN200720086881U CN201099716Y CN 201099716 Y CN201099716 Y CN 201099716Y CN U2007200868819 U CNU2007200868819 U CN U2007200868819U CN 200720086881 U CN200720086881 U CN 200720086881U CN 201099716 Y CN201099716 Y CN 201099716Y
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Abstract
A cotton grab separation integrated electric control cabinet is composed of a PLC program controller, a workbench, a cotton picker, a first fan condenser, a second fan condenser, a first conveyor belt, a second conveyor belt and a cotton transmission fan. The utility model is characterized n that a first and a second separation platform are arranged between a picking cart (2) and the fan (7), the rollers at two ends of the first and second separation platforms are respectively mounted with the conveyor belt whose roller shafts are respectively mounted with a first conveyor belt motor M4 and a second conveyor belt motor M5, two fan condenser motors (3, 4) are respectively arranged at the front end of the separation platforms, the PLC program controller is mounted in an electric control cabinet, and control buttons are arranged on the console of the cabinet. The cotton grab separation integrated electric control cabinet integrates electric control of plucker and separation platform, with integrated control, whole process supervision, Chinese accident display, simple and reliable circuit, strong function and stable operation.
Description
Affiliated technical field
The utility model relates to a kind of cotton mill textile machine device, and the bale-plucking and picking integration electric control cabinet in specifically a kind of CROSROL blowing-carding machinery belongs to cotton spinning electrical control equipment technical field.
Background technology
In the online tool electric equipment of the clear comb of prior art, as model is the CROSROL blowing-carding machinery, it has extensively adopted reciprocation bale plucker to grasp cotton, control instruction by operating desk inputs to the former machine PLC cyclelog of comb connection clearly, the PLC cyclelog is grabbed information receiving device on the cotton dolly through after the internal processes computing information being sent to, grab cotton dolly receive the instruction start working, the cotton that grasps directly is sent to subordinate by defeated cotton blower fan handles, but, bring very big hidden danger to the quality of production owing to can not realize the real-time online of cotton is detected monitoring.In order to reduce cloth veil defect effectively, must pick the different fiber in the raw cotton, traditional method of picking adopts artificial ground to pick, manual shredding cotton, not only recruitment is many but also labour intensity is big, and it is also bad to consume a large amount of manpower and materials effects, and also occurs the secondary pollution to raw material in the dealing transportation easily, cause product quality to descend, the performance of enterprises is bad.
Summary of the invention
Pick in the face of the different fiber in the raw cotton in order to overcome existing artificially, the many labour intensity of recruitment are big, the raw cotton secondary pollution problem that occurs in the dealing transportation, the utility model provides a kind of bale-plucking and picking integration electric control cabinet, this bale-plucking and picking integration electric control cabinet adopts modern industry PLC cyclelog (being the programmable controller) as core, variable frequency control driving motor, Whole Process Control, Chinese shows, realized that the electric-controlled mechanical real-time online picks.
The utility model solves the technical scheme that its technology takes, a kind of bale-plucking and picking integration electric control cabinet, by the PLC cyclelog, operating desk, griping cotton machine, the 1# condenser, the 2# condenser, the 1# conveyer belt, the 2# conveyer belt, defeated cotton blower fan constitutes, it is characterized in that: grabbing cotton dolly (2) and failing between cotton blower fan (7) and establish 1#, 2# cross-stitch work platform, be separately installed with conveyer belt on the cylinder at 1# cross-stitch work platform and 2# cross-stitch work platform two ends, 1# conveyer belt motor M 4 is housed respectively on the drum shaft of conveyer belt, 2# conveyer belt motor M 5, two condenser motors (3,4) be contained in the front end of cross-stitch work platform respectively, the PLC cyclelog is installed in the electrical control cubicles, and control button is located on the electrical control cubicles operating desk.
The L+ of the 1# condenser start button SB1 one termination PLC on the electrical control cubicles operating desk wherein, the input 0.0 of another termination PLC; The L+ of 1# condenser stop button SB2 one termination PLC, the input 0.1 of another termination PLC; The L+ of 2# condenser start button SB3 one termination PLC, the input 0.2 of another termination PLC; The output Q1.4 of 1# condenser contactor KM2 one termination PLC, another termination N; The output Q1.5 of 2# condenser contactor KM3 one termination PLC, another termination N; Grab the L+ of cotton dolly stop button SB8 one termination PLC, the input 1.3 of another termination PLC; The L+ of 2# condenser stop button SB9 one termination PLC, the input 1.4 of another termination PLC; The L+ of conveyer belt start button SB10 one termination PLC, the input 1.5 of another termination PLC; The L+ of conveyer belt stop button SB11 one termination PLC, the input 1.6 of another termination PLC; The output Q0.7 of 1# conveyer belt starting relay KA1 one termination PLC, another termination N; The output Q1.0 of 2# conveyer belt starting relay KA2 one termination PLC, another termination N; The L+ of frequency conversion fault output signal switch S 5 one termination PLC, the input 1.7 of another termination PLC; The condenser sky starts the L+ that makes signaling switch S6 one termination PLC, the input 2.0 of another termination PLC.
In major loop, 1# condenser motor M 2,2# condenser motor M 3,1# conveyer belt motor M 4 and 2# conveyer belt motor M 5 shared three-phase five-wire mode power supplys, 380V power line meet U1, V1, W1 and motor KM2 through A.C. contactor KM2 (32A) behind the electrothermal relay KR1 to 1L1,1L2,1L3 through QF3 (sky is opened) and are connected; 2# fibre-condensing motor M 3 is identical with 1# condenser motor M 2 modes of connection.The 380V power line connects QF5 (sky is opened) upper end, QF5 (sky is opened) down termination 3L1,3L2,3L3 to frequency converter 1 after U3, V3, W3 are connected with 1# conveyer belt motor M 4, PE ground protection line is connected on the shell of 1# conveyer belt motor after directly entering frequency converter 1; 2# conveyer belt motor M 5 is identical with the mode of connection of 1# conveyer belt motor M 4.
The beneficial effects of the utility model are, do core control because adopt the PLC cyclelog, man-machine interface adopts Siemens TD400, the control and the cross-stitch work platform of griping cotton machine are organically united centralized Control, whole process supervision, complete Chinese fault shows, circuit is succinctly reliable, and is powerful, working stability.
Description of drawings
Below in conjunction with accompanying drawing the utility model is described further.
Fig. 1 is the utility model circuit block diagram.
Fig. 2 is the utility model equipment schematic diagram.
Fig. 3 is the vertical view of the A of Fig. 2.
Fig. 4 is the circuit diagram of former machine PLC programmable controller.
Fig. 5 is the circuit diagram of former machine electrical control cubicles major loop.
Fig. 6 is the circuit diagram of the utility model PLC programmable controller.
Fig. 7 is the circuit diagram of the utility model electrical control cubicles major loop.
1. operating desks among the figure, 2. griping cotton machine, 3.1# condenser, 4.2# condenser, 5.1# conveyer belt, 6.2# conveyer belt, 7. defeated cotton blower fan.
HL1 is the machine run indicator lamp, HL2 is the fan operation indicator lamp, HL3 is a malfunction indicator lamp, KA3 is the warning output relay, KA4 is the fault output relay, KA5 is the operation relay, KA6 is the carriage walking relay, KA1 is a 1# conveyer belt starting relay, KA2 is a 2# conveyer belt starting relay, KM1 is defeated cotton blower fan main contactor, wye connection contactor when KM4 starts for defeated cotton blower fan low speed, delta-connection contactor when KM5 normally moves for defeated cotton blower fan, KM2 is a platform 1# condenser motor contactor, KM3 is a platform 2# condenser motor contactor, SB1 is a 1# condenser start button, and SB2 is a 1# condenser stop button, and SB3 is a 2# condenser start button, SB4 is the fault SR, SB5 is an emergency stop push button, and SB6 is defeated cotton fan starting button, and SB7 is defeated cotton blower fan stop button, S1 is a driving conditioned signal switch, S2 is that 06 line is wanted cotton signaling switch, and S3 is another active line working signal switch, and S4 is defeated cotton fan operation signaling switch, SB8 is for grabbing cotton dolly stop button, SB9 is a 2# condenser stop button, and SB10 is the conveyer belt start button, and SB11 is the conveyer belt stop button, S5 is a frequency conversion fault output signal switch, S6 makes signaling switch for the condenser sky starts, and S7 is the carriage fault signaling switch, and S8 is that dolly does not have signal of telecommunication switch, S9 manually selects automatically, and SB12 is the fan trouble button.
L1; L2; L3 is a three phase mains; N is a zero line; PE is the protective grounding line; QF1 is defeated cotton blower air switch, and QF2 is former dolly circuit air switch, and QF3 is a 1# condenser air switch; QF4 is a 2# condenser air switch; QF5 is a 1# converter power supply air switch, and QF6 is a 2# converter power supply air switch, and KM1 is defeated cotton blower fan main contactor; KM2 is a platform 1# condenser motor contactor; KR1 is a 1# condenser electrothermal relay, and KR2 is a 2# condenser electrothermal relay, and M1 is defeated cotton blower fan; M2 is a 1# condenser motor; M3 is a 2# condenser motor, and M4 is a 1# conveyer belt motor, and M5 is a 2# conveyer belt motor.
The specific embodiment
In Fig. 4, prior art scheme shown in Figure 5, the control instruction of operating desk inputs to former machine PLC cyclelog, cotton dolly work is grabbed in output order control after the computing of PLC process internal processes, the cotton that grasps directly is sent to subordinate by defeated cotton blower fan and handles, can not realize the real-time online of cotton is detected, bring very big hidden danger to quality.
In the embodiment of the utility model Fig. 4, installed the cross-stitch work platform additional grabbing between cotton dolly (2) and defeated cotton blower fan (7), it is made up of the conveyer belt that transports of two condensers and two Frequency Converter Control, the PLC cyclelog (S7-200CPU226) that circuit control adopts Siemens to produce is done core control, man-machine interface adopts Siemens text display TD400, the switch flow process is restarted the cantilever platform conveyer belt for starting defeated cotton blower fan (7) earlier, restart 1#, the 2# condenser, start at last and grab cotton dolly (2) extracting cotton, wherein in order to realize detecting in real time non-interruptible supply, cantilever platform is divided into 1#, two identical parts of 2#, time-sharing work is started working Yi Bian picked the back another side.The working time of 1#2# conveyer belt can be adjusted, and the speed of service of conveyer belt can be convenient to the staff and rationally adjust according to the situation of picking by the frequency converter adjustment.Circuit will be grabbed the control and the cross-stitch work platform of cotton dolly (2) and organically be united, and can move whole process supervision to equipment, and each input/output terminal fault is provided the Chinese demonstration.
Operation principle: in embodiment illustrated in fig. 2, grab cotton dolly (2) and finish exercises by operating desk (1), grabbing cotton dolly (2) walks in orbit and grasps cotton, the cotton that grasps is transported to the cross-stitch work platform through 1# condenser (3) or 2# condenser (4), the cross-stitch work platform is divided into 1# conveyer belt (5) and 2# conveyer belt (6), detect supply in real time in order to reach real-time online, 1# conveyer belt (5) and 2# conveyer belt (6) time-sharing work, when picking, stop on one side, the cotton that another side work will be chosen send the defeated cotton blower fan (7) by original equipment to be sent to the next stage processing, so go round and begin again, realize non-interruptible supply.
At Fig. 4, among Fig. 5, need press behind the SB6 start button KM1 and KM4 during driving earlier gets electric work and starts defeated cotton blower fan (7), HL2 fan operation indicator lamp is lighted simultaneously, this moment, defeated cotton blower motor ran on star-like duty, KM4 dead electricity KM5 gets after delay after a while, defeated cotton blower fan (7) changes under the triangular form normal operating condition, it is bright that defeated cotton blower fan (7) starts while HL1 machine run indicator lamp, when driving condition S1 satisfies, if subordinate has the cotton signal S2 of wanting to send here, then KA5 and KA6 get electric work, grab cotton dolly (2) and start the extracting cotton, and the cotton of extracting is sent to subordinate through pipeline through defeated cotton blower fan (7).
In Fig. 6, Fig. 7, in former electric appliance circuits, the L+ of the 1# condenser start button SB1 one termination PLC that input increases newly, the input 0.0 of another termination PLC; The L+ of 1# condenser stop button SB2 one termination PLC, the input 0.1 of another termination PLC; The L+ of 2# condenser start button SB3 one termination PLC, the input 0.2 of another termination PLC; Grab the L+ of cotton dolly stop button SB8 one termination PLC, the input 1.3 of another termination PLC; The L+ of 2# condenser stop button SB9 one termination PLC, the input 1.4 of another termination PLC; The L+ of conveyer belt start button SB10 one termination PLC, the input 1.5 of another termination PLC; The L+ of conveyer belt stop button SB11 one termination PLC, the input 1.6 of another termination PLC; The L+ of frequency conversion fault output signal switch S 5 one termination PLC, the input 1.7 of another termination PLC; The condenser sky starts the L+ that makes signaling switch S6 one termination PLC, the input 2.0 of another termination PLC.Output has increased 1# condenser air switch QF3 newly, 2# condenser air switch QF4,1# converter power supply air switch QF5,2# converter power supply air switch QF6, platform 1# condenser motor contactor KM2,1# condenser motor heat relay KR 1, platform 2# condenser motor contactor KM3,2# condenser electrothermal relay KR2,1# conveyer belt motor frequency conversion device 1 and 2# conveyer belt motor frequency conversion device 2, M2 is a 1# condenser motor, M3 is a 2# condenser motor, M4 is a 1# conveyer belt motor, and M5 is a 2# conveyer belt motor.
Need press behind the SB6 start button KM1 and KM4 during driving earlier gets electric work and starts defeated cotton blower fan, HL2 fan operation indicator lamp is lighted simultaneously, this moment, defeated cotton fan operation was in star-like state, KM4 dead electricity KM5 gets after delay after a while, defeated cotton blower fan (7) changes under the triangular form normal operating condition, it is bright that defeated cotton blower fan (7) starts while HL1 machine run lamp, press SB1 then KM2 or KM3 adhesive of SB3 start button in other words again, 1# or 2# condenser electric motor starting, then KA1 or KA2 get electric work to press SB10 at last, the contact adhesive of KA1 or KA2 makes frequency converter 1 or frequency converter 2 obtain enabling signal, frequency converter 1 or frequency converter 2 outputs make the conveyer belt motor get electric work, when driving condition S1 satisfies, if subordinate has the cotton signal S2 of wanting to send here, then KA5 and KA6 get electric work, grab cotton dolly and start the extracting cotton, the cotton that grasps is delivered to cantilever platform through pipeline and picks, and is sent to subordinate through the defeated cotton blower fan of the cotton that picks.S5 is a frequency conversion fault output signal, and S6 makes signal for the condenser sky starts, and S7 is the carriage fault signal, and S8 is that dolly does not have the signal of telecommunication, and S9 is manually automatic selector button, and SB12 is the fan trouble button.L1, L2, L3 are the three-phase main power source, N is a zero line, and PE is an earth connection, and QF3 is a 1# condenser air switch, QF4 is a 2# condenser air switch, QF5 is a 1# converter power supply air switch, and QF6 is a 2# converter power supply air switch, and KR1 is a 1# condenser electrothermal relay, KR2 is a 2# condenser electrothermal relay, the HL3 output indicator is bright when more than breaking down, KA4 adhesive contact action simultaneously, and subordinate's circuit quits work.
Used components and parts
| Title | Model | Specification | Quantity | Remarks |
| Indicator lamp | AD62-25 | |
3 | Red |
| Contactor | CJX1-32 | 220V | 9 | |
| The conveyer belt motor | Y100L 1-4 | 2.2 |
2 | The band reduction box |
| The condenser motor | FX132M 2 | 5.5 |
2 | |
| Button | LAS9D | 660V10A | 20 | Red/green |
| Air switch | DZSB3-20 | |
4 | |
| Relay | JZ7-44 | |
2 | |
| Defeated cotton motor | Y132M-4 | 7.5KW | 1 |
Claims (3)
1, a kind of bale-plucking and picking integration electric control cabinet, by the PLC cyclelog, operating desk, griping cotton machine, the 1# condenser, the 2# condenser, the 1# conveyer belt, the 2# conveyer belt, defeated cotton blower fan constitutes, it is characterized in that: grabbing cotton dolly (2) and failing between cotton blower fan (7) and establish 1#, 2# cross-stitch work platform, be separately installed with conveyer belt on the cylinder at 1# cross-stitch work platform and 2# cross-stitch work platform two ends, 1# conveyer belt motor M 4 is housed respectively on the drum shaft of conveyer belt, 2# conveyer belt motor M 5, two condenser motors (3,4) be contained in the front end of cross-stitch work platform respectively, the PLC cyclelog is installed in the electrical control cubicles, and control button is located on the electrical control cubicles operating desk.
2, according to claim 1 bale-plucking and picking integration electric control cabinet, it is characterized in that: the L+ of the 1# condenser start button SB1 one termination PLC on the electrical control cubicles operating desk, the input 0.0 of another termination PLC; The L+ of 1# condenser stop button SB2 one termination PLC, the input 0.1 of another termination PLC; The L+ of 2# condenser start button SB3 one termination PLC, the input 0.2 of another termination PLC; The output Q1.4 of 1# condenser contactor KM2 one termination PLC, another termination N; The output Q1.5 of 2# condenser contactor KM3 one termination PLC, another termination N; Grab the L+ of cotton dolly stop button SB8 one termination PLC, the input 1.3 of another termination PLC; The L+ of 2# condenser stop button SB9 one termination PLC, the input 1.4 of another termination PLC; The L+ of conveyer belt start button SB10 one termination PLC, the input 1.5 of another termination PLC; The L+ of conveyer belt stop button SB11 one termination PLC, the input 1.6 of another termination PLC; The output Q0.7 of 1# conveyer belt starting relay KA1 one termination PLC, another termination N; The output Q1.0 of 2# conveyer belt starting relay KA2 one termination PLC, another termination N; The L+ of frequency conversion fault output signal switch S 5 one termination PLC, the input 1.7 of another termination PLC; The condenser sky starts the L+ that makes signaling switch S6 one termination PLC, the input 2.0 of another termination PLC.
3,, according to claim 1 bale-plucking and picking integration electric control cabinet, it is characterized in that: in major loop, 1# condenser motor M 2,2# condenser motor M 3,1# conveyer belt motor M 4 and 2# conveyer belt motor M 5 shared three-phase five-wire mode power supplys, 380V power line meet U1, V1, W1 and motor KM2 through A.C. contactor KM2 (32A) behind the electrothermal relay KR1 to 1L1,1L2,1L3 through QF3 (sky is opened) and are connected; 2# fibre-condensing motor M 3 is identical with 1# condenser motor M 2 modes of connection; The 380V power line connects QF5 (sky is opened) upper end, QF5 (sky is opened) down termination 3L1,3L2,3L3 to frequency converter 1 after U3, V3, W3 are connected with 1# conveyer belt motor M 4, PE ground protection line is connected on the shell of 1# conveyer belt motor after directly entering frequency converter 1; 2# conveyer belt motor M 5 is identical with the mode of connection of 1# conveyer belt motor M 4.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200868819U CN201099716Y (en) | 2007-09-05 | 2007-09-05 | Picking and choosing integral electric control cabinet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200868819U CN201099716Y (en) | 2007-09-05 | 2007-09-05 | Picking and choosing integral electric control cabinet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201099716Y true CN201099716Y (en) | 2008-08-13 |
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ID=39936250
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200868819U Expired - Lifetime CN201099716Y (en) | 2007-09-05 | 2007-09-05 | Picking and choosing integral electric control cabinet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201099716Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101381908B (en) * | 2007-09-05 | 2010-11-24 | 际华三五四二纺织有限公司 | Bale-plucking and picking integration electric control cabinet |
| CN105780199A (en) * | 2016-06-01 | 2016-07-20 | 华国洋 | Novel intelligent cotton fluffer |
| CN107991985A (en) * | 2017-12-29 | 2018-05-04 | 盐城日盛纺织仓储有限公司 | A kind of control system of disc bale plucker |
| CN108829054A (en) * | 2018-06-06 | 2018-11-16 | 河南多润实业有限公司 | A kind of artificial intelligence bean-noodle production line |
-
2007
- 2007-09-05 CN CNU2007200868819U patent/CN201099716Y/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101381908B (en) * | 2007-09-05 | 2010-11-24 | 际华三五四二纺织有限公司 | Bale-plucking and picking integration electric control cabinet |
| CN105780199A (en) * | 2016-06-01 | 2016-07-20 | 华国洋 | Novel intelligent cotton fluffer |
| CN107991985A (en) * | 2017-12-29 | 2018-05-04 | 盐城日盛纺织仓储有限公司 | A kind of control system of disc bale plucker |
| CN108829054A (en) * | 2018-06-06 | 2018-11-16 | 河南多润实业有限公司 | A kind of artificial intelligence bean-noodle production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20080813 Effective date of abandoning: 20070905 |