CN219552866U - Networked control system for comprehensive disposal of construction removing/decorating garbage - Google Patents

Networked control system for comprehensive disposal of construction removing/decorating garbage Download PDF

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Publication number
CN219552866U
CN219552866U CN202120819724.4U CN202120819724U CN219552866U CN 219552866 U CN219552866 U CN 219552866U CN 202120819724 U CN202120819724 U CN 202120819724U CN 219552866 U CN219552866 U CN 219552866U
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layer
substation
control layer
remote
communication connection
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CN202120819724.4U
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任珊
杨志猛
曹志勇
赵振波
徐双立
郭睿
王炎杰
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Luoyang Zhichao Electro Mechanical Technology Co ltd
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Luoyang Zhichao Electro Mechanical Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The networked control system for comprehensively disposing the construction removing/decorating garbage comprises an operator station layer, a centralized control layer and a field control layer, wherein the field control layer is in communication connection with the centralized control layer, and the centralized control layer is in communication connection with the operator station layer; the on-site control layer comprises a plurality of remote substations, each remote substation is internally provided with a PLC controller and a data acquisition module, the data acquisition module is in communication connection with the PLC controllers in the corresponding substations through AS-i communication, and the data acquisition module comprises an electric quantity detection system and a physical quantity detection system; the centralized control layer is internally provided with an MCC master station which processes information fed back by the field control layer and transmits the information to the operator station layer and simultaneously transmits a command issued by the operator station layer to each remote substation; an SCADA system is arranged in the operator station layer; the networked control system for comprehensively disposing the construction removing/decorating garbage can be used for comprehensively disposing the removing garbage and the decorating garbage, so that the investment cost can be saved, and the production efficiency can be improved.

Description

Networked control system for comprehensive disposal of construction removing/decorating garbage
Technical Field
The utility model belongs to the technical field of recycling and regenerating treatment of construction waste, and particularly relates to a networked control system for comprehensively disposing construction removal/decoration waste.
Background
Under the current historical conditions of accelerating urban construction and socialization new rural construction and road construction in China, a large amount of construction demolition garbage or decoration garbage is likely to be generated. The main components of the demolition waste are brick blocks, concrete blocks and rubble, a small amount of the demolition waste is timber, broken glass, lime, clay slag and the like, and metal, plastic products, glass, organic paint and the like, and the main components of the decoration waste are timber, broken glass, lime, clay slag and the like, and metal, plastic products, glass, organic paint and the like, and a small amount of the demolition waste is brick blocks, concrete blocks, rubble and the like. Therefore, the construction demolition waste and the decoration waste are generally treated by mutually independent production lines respectively, so that the equipment investment is large and the utilization rate is low.
Disclosure of Invention
Aiming at the technical problems, the utility model aims to provide a networked control system for comprehensively disposing construction removing/decorating garbage.
The aim of the utility model is realized by the following technical scheme: the networked control system comprises an operator station layer, a centralized control layer and a site control layer, wherein the site control layer is in communication connection with the centralized control layer in a Profinet communication mode, and the centralized control layer is in communication connection with the operator station layer in the Profinet communication mode;
the on-site control layer comprises a plurality of remote substations, each remote substation is internally provided with a PLC controller, the PLC controllers arranged in the remote substations are directly in communication connection with equipment arranged in the substations and used for processing materials, each remote substation is internally provided with a data acquisition module used for acquiring operation information of the equipment used for processing the materials in the substation, the data acquisition module is in communication connection with the PLC controllers in the corresponding substations through AS-i communication, and the data acquisition module comprises an electric quantity detection system and a physical quantity detection system;
the centralized control layer is internally provided with an MCC master station which processes information fed back by the field control layer and transmits the information to the operator station layer and simultaneously transmits a command issued by the operator station layer to each remote substation; and a SCADA system is arranged in the operator station layer.
Preferably, the number of remote substations is 5.
Preferably, the centralized control layer is further provided with an MCC1 substation and an MCC2 substation, the MCC1 substation and the MCC2 substation are respectively in communication connection with the MCC master station, and the MCC1 substation and the MCC2 substation are in communication connection with equipment for processing materials on site.
The utility model has the following advantages:
1. the networked control system for comprehensively disposing the construction removing/decorating garbage can be used for comprehensively disposing the removing garbage and the decorating garbage, so that the investment cost can be saved, the production efficiency can be improved, the environment can be protected, the purposes of energy conservation and emission reduction can be achieved, and the social benefit is better.
2. The networked control system for comprehensively disposing the construction removing/decorating garbage can realize the functions of 'one-key start and stop', counter-current start/forward-current stop, first failure judgment and the like, realize the automation and the intellectualization of the system and improve the safety and the reliability of enterprise production.
The foregoing description is only an overview of the present utility model, and is intended to be implemented in accordance with the teachings of the present utility model, as well as to provide further clarity and understanding of the above and other objects, features and advantages of the present utility model, as exemplified by the following detailed description of the preferred embodiments, which is provided herein in the appended claims:
drawings
Fig. 1 is a schematic diagram of a networked control system for integrated disposal of construction waste for removing/decorating the building according to the present embodiment.
Detailed Description
In order to further describe the technical means and effects adopted by the utility model to achieve the preset purpose, the following is a comprehensive treatment networked control system for construction removing/decorating garbage, which is provided by the utility model, and the specific implementation, structure, characteristics and effects thereof are described in detail below with reference to the accompanying drawings and preferred examples.
Referring to fig. 1, the utility model provides a networked control system for comprehensively disposing construction removing/decorating garbage, which comprises an operator station layer, a centralized control layer and a field control layer, wherein the operator station layer comprises a SCADA system, the centralized control layer comprises an MCC master station, the field control layer comprises a plurality of remote substations, each remote substation is internally provided with a PLC controller and a data acquisition module in communication connection with the PLC controller in the substation, the data acquisition module comprises an electric quantity detection system and a physical quantity detection system, the PLC controller in each remote substation is directly in communication connection with equipment in the substation, the number of remote substations is 5 in the utility model, and of course, in other embodiments of the utility model, the number of remote substations is not limited to 5; in the embodiment, the remote substation comprises a No. 1 remote substation, a No. 2 remote substation, a No. 3 remote substation, a No. 4 remote substation and a No. 5 remote substation, wherein a first PLC (programmable logic controller) and a first data acquisition module in communication connection with the first PLC are arranged in the No. 1 remote substation, a second PLC and a second data acquisition module in communication connection with the second PLC are arranged in the No. 2 remote substation, a third PLC and a third data acquisition module in communication connection with the third PLC are arranged in the No. 3 remote substation, a fourth PLC and a fourth data acquisition module in communication connection with the fourth PLC are arranged in the No. 4 remote substation, and a fifth PLC and a fifth data acquisition module in communication connection with the fifth PLC are arranged in the No. 5 remote substation;
the MCC master station is internally provided with a sixth PLC controller and a switch, and the first PLC controller, the second PLC controller, the third PLC controller, the fourth PLC controller and the fifth PLC controller are respectively in communication connection with the sixth PLC controller through the switch.
Because the field devices are more, the field device motor main loop control gauge is arranged in the MCC master station, in order to lighten the workload of the MCC master station, an MCC No. 1 substation and an MCC No. 2 substation can be arranged in the centralized control layer, a seventh PLC (programmable logic controller) which is in communication connection with a sixth PLC is arranged in the MCC No. 1 substation, an eighth PLC which is in communication connection with the sixth PLC is arranged in the MCC No. 2 substation, in the use process, the seventh PLC and the eighth PLC can be directly in communication connection with the nearby field devices so as to send mechanical start-stop signals to the MCC master station, the seventh PLC and the eighth PLC can also directly acquire the running state and fault signals of the motor main loop in the MCC master station, and the seventh PLC and the eighth PLC process and analyze the signals and then send the signals to the operator station layer through the MCC master station.
The SCADA system of the operator station layer mainly comprises a three-layer architecture of an acquisition layer, a data layer and a visualization layer. The acquisition layer supports the communication between the Ethernet network mode and the remote field device to realize the acquisition of the field device data; the data layer adopts a real-time database, can perform some operation processing on the acquired data, and provides functions of alarming, historical data storage, statistics and the like, and other application programs or functional modules realize functions and expansion by interacting with the real-time database; the visualization layer provides rich secondary development tools and configurable configuration environments, and the monitoring and operation of the field devices are realized through interaction with the real-time database.
The control object of the first PLC mainly comprises a three-phase winnowing machine, an optical screening device, a screw screening device and a belt conveyor, wherein the three-phase winnowing machine, the optical screening device and the screw screening device are arranged in a No. 1 remote substation, the belt conveyor is arranged in the substation and used for conveying materials, the three-phase winnowing machine, the optical screening device and the screw screening device are connected with the first PLC in a Profinet communication mode to complete data exchange, the first data acquisition module is mainly used for acquiring temperature, running conditions, start and stop and other information of the three-phase winnowing machine, the optical screening device and the screw screening device, the first data acquisition module is also used for acquiring start and stop signals of a start and stop control box and belt deflection/pull rope fault signals of the belt conveyor on site by using cable conveying equipment, and the first data acquisition module transmits the acquired information to the PLC in an MCC master station by the first PLC.
The control object of the second PLC mainly comprises a two-phase winnowing machine, a double-layer relaxation sieve and a compression device which are arranged in a No. 2 remote substation and a belt conveyor which is arranged in the substation and used for conveying materials, wherein the two-phase winnowing machine, the double-layer relaxation sieve and the compression device are connected with the second PLC in a Profinet communication mode to complete data exchange, a second data acquisition module is used for acquiring temperature, running conditions, start and stop and other information of the two-phase winnowing machine, the double-layer relaxation sieve and the compression device, the second data acquisition module is also used for acquiring start and stop signals of a start and stop control box and signals of belt deflection, rope pulling faults and the like of the belt conveyor which is arranged in the substation by using cable transmission equipment, and the second data acquisition module transmits the acquired information to the PLC in an MCC master station by the second PLC.
The third PLC controller control object mainly comprises an eccentric vortex separator, a folded plate winnowing machine and a belt conveyor, wherein the eccentric vortex separator and the folded plate winnowing machine are arranged in a No. 3 remote substation, the belt conveyor is arranged in the substation and used for conveying materials, the eccentric vortex separator and the folded plate winnowing machine are connected with the third PLC controller in a Profinet communication mode to complete data exchange, a third data acquisition module is used for acquiring temperature, running conditions, start and stop information and the like of the eccentric vortex separator and the folded plate winnowing machine, the third data acquisition module is further used for measuring start and stop signals, belt deviation, rope faults and the like of a start and stop control box of the belt conveyor arranged in the substation on site by using cable conveying equipment, and the third data acquisition module sends acquired information to the PLC controller in an MCC master station through the third PLC controller.
The control object of the fourth PLC mainly comprises a self-synchronizing feeder arranged in a No. 4 remote substation and a belt conveyor arranged in the substation and used for conveying materials. The fourth data acquisition module is used for acquiring fault signals such as start-stop signals, belt deviation and pull ropes of a control box which is started/stopped on site by using cable transmission equipment by the belt conveyor and the self-synchronous feeder, and the fourth data acquisition module sends acquired information to a PLC (programmable logic controller) in the MCC master station through the fourth PLC.
The remote substation No. 5 is internally provided with a plate chain conveyor for conveying the removed garbage, a plate chain conveyor for conveying the decoration garbage, a belt conveyor arranged in the substation and used for conveying materials, a plate chain conveyor for conveying the decoration garbage and a main loop driving frequency converter of the belt conveyor, wherein the driving frequency converter is provided with an RJ45 interface and supports Profinet communication, and can complete data exchange with a PLC (programmable logic controller) in an MCC (master control) station through the interface, and can also complete data exchange with the PLC in the MCC master control station through a fifth PLC; the fifth PLC is used for controlling the plate chain conveyor and the belt conveyor for conveying the removed garbage, the fifth data acquisition module is used for acquiring start-stop signals, belt deviation and stay cord fault signals of the on-site start-stop control box of the belt conveyor by using the cable conveying equipment, the fifth data acquisition module is used for acquiring start-stop signals, sectional speed control signals and the like of the on-site start-stop control box of the plate chain conveyor by using the cable conveying equipment, and the fifth data acquisition module sends acquired information to the PLC in the MCC master station through the fifth PLC.
The data acquisition module in the remote substation is mainly used for acquiring signals such AS voltage, current, temperature, stay ropes/deflection and the like of a main loop of each device on site, the data acquisition module transmits acquired information to the PLC controller in the remote substation through AS-i communication, the PLC controller in the remote substation is used for transmitting parameters to the sixth PLC controller in the centralized control layer through Profinet communication after finishing the data acquired by the data acquisition module, the sixth PLC controller is used for transmitting the data to the SCADA system of the operator station layer through Profinet communication, the SCADA system is used for realizing operations such AS start-stop state detection and fault alarm recording of the devices according to feedback information of the PLC controller in the MCC master station, and then a start-stop command is issued to the devices in the remote substation through the PLC controller in the MCC master station.
If the temperature of the optical screening device in the No. 1 remote substation is too high, the first data acquisition module acquires the temperature parameters of the optical screening device, then the temperature parameters are sequentially transmitted to a sixth PLC (programmable logic controller) of the centralized control layer through a first PLC (programmable logic controller) of the field control layer, the sixth PLC processes and analyzes the signals and feeds the information back to the operator station layer, if the temperature is too high, the operator station layer sends a signal that the optical screening device needs to stop running to the centralized control layer, the centralized control layer closes a switch of the optical screening device through the first PLC of the field control layer, and the optical screening device stops running and waits for restoration. The SCADA system realizes the function of one-key start and stop of the whole production line through data analysis, and realizes countercurrent start/downstream stop of each device according to the working procedures; when a certain device fails, an alarm signal is automatically sent, then the equipment is controlled to stop suddenly, and the equipment is controlled to stop after the material is emptied; or when a plurality of devices are in fault alarm, the SCADA system can automatically judge the first fault signal.
The networked control system for comprehensively disposing the construction removing/decorating garbage can be used for comprehensively disposing the removing garbage and the decorating garbage, so that the investment cost can be saved, the production efficiency can be improved, the environment can be protected, the purposes of energy conservation and emission reduction can be achieved, and the social benefit is better.
The present utility model is not limited to the preferred embodiments, and any simple modification, equivalent variation and modification of the above embodiments according to the technical principles of the present utility model will fall within the scope of the technical principles of the present utility model, as will be apparent to those skilled in the art without departing from the scope of the technical principles of the present utility model.

Claims (3)

1. The utility model provides a building is removed/decoration rubbish and is handled networking control system comprehensively which characterized in that: the system comprises an operator station layer, a centralized control layer and a field control layer, wherein the field control layer is in communication connection with the centralized control layer in a Profinet communication mode, and the centralized control layer is in communication connection with the operator station layer in the Profinet communication mode;
the on-site control layer comprises a plurality of remote substations, each remote substation is internally provided with a PLC controller, the PLC controllers arranged in the remote substations are directly in communication connection with equipment arranged in the substations and used for processing materials, each remote substation is internally provided with a data acquisition module used for acquiring operation information of the equipment used for processing the materials in the substation, the data acquisition module is in communication connection with the PLC controllers in the corresponding substations through AS-i communication, and the data acquisition module comprises an electric quantity detection system and a physical quantity detection system;
the centralized control layer is internally provided with an MCC master station which processes information fed back by the field control layer and transmits the information to the operator station layer and simultaneously transmits a command issued by the operator station layer to each remote substation; and a SCADA system is arranged in the operator station layer.
2. A networked control system for integrated disposal of construction waste in accordance with claim 1, wherein: the number of remote substations is 5.
3. A networked control system for integrated disposal of construction waste in accordance with claim 1, wherein: the centralized control layer is also provided with an MCC1 number substation and an MCC2 number substation, the MCC1 number substation and the MCC2 number substation are respectively in communication connection with the MCC master station, and the MCC1 number substation and the MCC2 number substation are in communication connection with equipment for processing materials on site.
CN202120819724.4U 2021-04-20 2021-04-20 Networked control system for comprehensive disposal of construction removing/decorating garbage Active CN219552866U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120819724.4U CN219552866U (en) 2021-04-20 2021-04-20 Networked control system for comprehensive disposal of construction removing/decorating garbage

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120819724.4U CN219552866U (en) 2021-04-20 2021-04-20 Networked control system for comprehensive disposal of construction removing/decorating garbage

Publications (1)

Publication Number Publication Date
CN219552866U true CN219552866U (en) 2023-08-18

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ID=87736469

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202120819724.4U Active CN219552866U (en) 2021-04-20 2021-04-20 Networked control system for comprehensive disposal of construction removing/decorating garbage

Country Status (1)

Country Link
CN (1) CN219552866U (en)

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