CN201098916Y - Automatic pipe-cutting machine - Google Patents
Automatic pipe-cutting machine Download PDFInfo
- Publication number
- CN201098916Y CN201098916Y CNU2007200592762U CN200720059276U CN201098916Y CN 201098916 Y CN201098916 Y CN 201098916Y CN U2007200592762 U CNU2007200592762 U CN U2007200592762U CN 200720059276 U CN200720059276 U CN 200720059276U CN 201098916 Y CN201098916 Y CN 201098916Y
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- pipe
- driving wheel
- cutter
- contact roller
- automatic
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Abstract
The utility model discloses an automatic pipe cutting machine which comprises a frame and a control unit; the frame is provided with a pipe fittings guide channel as well as a pipe fittings conveying mechanism and an automatic cutter which are controlled by the control unit; the pipe fittings conveying mechanism sequentially comprises an intermittent tube feeding device, an auxiliary pipe delivering device and a speed-increasing exit tube device along the direction of advance of the pipe fittings; the automatic cutter is arranged between the intermittent tube feeding device and the auxiliary pipe delivering device; an induction system connected with the control unit is arranged between the auxiliary pipe delivering device and the speed-increasing exit tube device, and the distance between the induction system and the automatic cutter is consistent with the preset cut length of the pipe fittings. Compared with the prior art, the automatic pipe cutting machine has high work efficiency, stablility in transporting the pipe fittings, and precision in the control of the cutting length and good cutting quality.
Description
Technical field
The utility model relates to a kind of lathe or device that is used to cut pipe or Pipe Cutting.
Background technology
The charging roller surface coverage of using in the Delevoping cartridge of laser printer has one deck PCR bipeltate flexible pipe, and mostly the production of this PCR bipeltate flexible pipe is at first to make long continuous pipe fitting, cuts according to the required size of actual production then.Take the artificial traditional approach that cuts with scissors toward contact in the production practices, there is following problem in it: 1) labor strength is big; 2) product quality can not get guaranteeing; 3) production technology is lack of standardization, inefficiency.
Inefficient manual operations can not be satisfied large batch of suitability for industrialized production far away, so pipe cutting machine just occurred, present pipe cutting machine generally all is to be made of feeding roller, motor and cutting knife.But because some intrinsic characteristics of PCR bipeltate flexible pipe, use existing pipe cutting machine to cut also and need solve relevant technical barrier, for example: 1) PCR bipeltate pipe fitting material is soft and have adhesive, carry and the length control ratio difficult; 2) the discharging speed instability of PCR bipeltate pipe, the action of cutting knife and its are difficult to synchronously; Otch easy deformation when 3) cutting, PCR bipeltate tube-surface is pulled easily, is damaged.
Summary of the invention
The purpose of this utility model is the deficiency that overcomes existing pipe cutting machine, provide that a kind of high efficiency, pipe fitting are carried steadily, cutoff length control accurately and cut the measured automatic pipe-cutter of matter.
For achieving the above object, the utility model provides a kind of automatic pipe-cutter, and it comprises frame and control module, pipe fitting conveying mechanism and automatic cutting means that described frame is provided with the pipe fitting guide channel and is controlled by described control module; Along the pipe fitting direction of advance, described pipe fitting conveying mechanism comprises that successively intermittently inlet pipe device, auxiliary pipe-conveying device and speedup go out pipe unit; Described automatic cutting means be located at described intermittence the inlet pipe device and auxiliary pipe-conveying device between; Described auxiliary pipe-conveying device and speedup go out to be provided with the induction installation that is connected in described control module between the pipe unit, and this induction installation is consistent with the pipe fitting cutoff length of being scheduled to the distance of automatic cutting means.
Further, described intermittence, the inlet pipe device comprised inlet pipe driving wheel and liftable inlet pipe contact roller, and described auxiliary pipe-conveying device comprises sending the pipe driving wheel and sending pipe contact roller, described speedup to go out pipe unit and comprises the pipe driving wheel and go out to manage contact roller; Described inlet pipe driving wheel, send the pipe driving wheel and go out to manage driving wheel and be connected by transmission mechanism with the main drive that is controlled by described control module, described inlet pipe contact roller is connected with the drive unit that compresses that is controlled by described control module; The described rotational line speed of sending the rotational line speed of managing driving wheel to equal the inlet pipe driving wheel, and less than the rotational line speed that goes out to manage driving wheel.
Described transmission mechanism comprises and coaxially respectively is arranged at described inlet pipe driving wheel, send the pipe driving wheel and goes out to manage the synchronizing wheel of driving wheel, and tensioning is arranged at synchronous belt and a plurality of synchronous belt tensioner pulley between each synchronizing wheel.
Describedly send the pipe contact roller and go out to manage contact roller and be installed on the Height Adjustable support, can send the pipe contact roller and send the pipe driving wheel, go out to manage contact roller and the spacing that goes out to manage driving wheel according to the thickness adjustment of pipe fitting.
Described sending managed driving wheel and sent the pipe contact roller respectively to have two.
The described drive unit that compresses is a lift cylinder, and described inlet pipe contact roller is located on the rotation pedestal that is subjected to described lift cylinder driving.
Preferably, described automatic cutting means comprises the chopper that a blade is curved.Described chopper can comprise that a static knife rack and that is fixed with fixed blade is fixed with the movable knife rack of cutting blade, and described movable knife rack is connected with the knife rack driving mechanism that is controlled by control module; The blade of described cutting blade is crescent.
Described induction installation is arranged on the described frame movably by apparatus for adjusting position; This induction installation mainly comprises a photoelectric sensor.
The automatic pipe-cutter of the utility model has following advantage:
1. on the pipe fitting guide channel, auxiliary pipe-conveying device has been installed, has been guaranteed the straight conveying of pipe fitting;
2. adopt intermittently inlet pipe device, convert the continuous feeding of traditional pipe cutting machine to intermittently feed, make when cutting the pipe fitting can crimp;
3. use the induction installation that has photoelectric sensor to measure, can accurately control cutoff length;
4. in order to ensure the photoelectric sensor stable performance, adopt the speedup mode to go out pipe, make the pipeline section of cutting-out and do not draw back a segment distance between the Pipe Cutting part, be convenient to the long induction of next section meter.
5. adopt the chopper of crescent blade to carry out high speed and cut, the pipe fitting surface is stressed even in the time of can guaranteeing to cut, and avoids occurring pulling vestige.
Description of drawings
Fig. 1 is the front view of a kind of preferred embodiment of the utility model;
Fig. 2 is a transmission schematic diagram embodiment illustrated in fig. 1;
Fig. 3 is an A-A cutaway view embodiment illustrated in fig. 1;
Fig. 4 is that automatic cutting means in embodiment illustrated in fig. 1 is along the view of inlet pipe direction;
Fig. 5 is the first duty side view of automatic cutting means shown in Figure 4;
Fig. 6 is the second duty side view of automatic cutting means shown in Figure 4.
Below in conjunction with accompanying drawing and preferred embodiment, describe automatic pipe-cutter of the present utility model in detail.
The specific embodiment
Referring to Fig. 1, a kind of preferred embodiment of the automatic pipe-cutter of the utility model comprises frame 1 and unshowned control module, frame 1 is provided with the lower carriage 102 of Height Adjustable upper bracket 101 and fixed-site, upper bracket 101 has the roughly guide groove of semicircular in shape respectively with lower carriage 102, upper rail cooperates with lower guide channel and is formed with the pipe fitting guide channel 3 that can the time pass through in transmission for pipe fitting 102, and an end of pipe fitting guide channel 3 has feed nozzle 31.Along the pipe fitting direction of advance, this pipe fitting guide channel 3 is provided with the inlet pipe device 4 at intermittence, auxiliary pipe-conveying device 5 and the speedup that are used for that pipe fitting carries successively and goes out pipe unit 6, be provided with the automatic cutting means 7 that is controlled by described control module between inlet pipe device 4 and the auxiliary pipe-conveying device 5 at intermittence, be used for pipe fitting 2 is cut.In order to realize control to the pipe fitting cutoff length, go out also to be provided with induction installation 8 between the pipe unit 6 at auxiliary pipe-conveying device 5 and speedup, this induction installation 8 has the photoelectric sensor that is connected in control module.This induction installation 8 is consistent with the pipe fitting cutoff length of being scheduled to the distance of automatic cutting means 7.Because the pipe fitting cutoff length can change to some extent according to the requirement of specific product, therefore this induction installation 8 has adopted adjustable fixedly connected mode, the apparatus for adjusting position that constitutes by pilot pin 81 and guide groove 82 is arranged on the described frame 1, thereby the induction installation 8 and the distance of automatic cutting means 7 can be adjusted to be consistent according to required pipe fitting cutoff length.
Continuation is referring to Fig. 1, and intermittently inlet pipe device 4 comprises inlet pipe driving wheel 41 that is positioned at pipe fitting guide channel 3 belows and the inlet pipe contact roller 42 that is positioned at pipe fitting guide channel 3 tops, is to guarantee to carry stability, inlet pipe contact roller 42 to adopt knurled wheels to skid preventing.Inlet pipe contact roller 42 is located at and is subjected on the rotation pedestal that lift cylinder 43 drives, with liftable mode be arranged on inlet pipe driving wheel 41 directly over.Lift cylinder 43 is under the control of control module, as required inlet pipe contact roller 42 is lifted or presses down, spacing by changing inlet pipe contact roller 42 and inlet pipe driving wheel 41 is to regulate them and to be transferred frictional force between the pipe fitting 2, inlet pipe when inlet pipe contact roller 42 presses down, suspend inlet pipe when lifting, thereby reach the intermittently purpose of inlet pipe.
See Fig. 1, auxiliary pipe-conveying device 5 comprises that two are sent 51,52 and two of driving wheels of pipe to send pipe contact roller 53,54, carries for guaranteeing stability, send pipe contact roller 53,54 to adopt knurled wheels to skid preventing.Send pipe driving wheel 51,52 and inlet pipe driving wheel 41 levels, send inlet pipe contact roller 42 levels of managing contact roller 53,54 and pressing down when.Send pipe driving wheel 51 and below and the top of sending pipe contact roller 53 positions relatively to be arranged at pipe fitting guide channel 3, send pipe driving wheel 52 relatively to be arranged at the below and the top of pipe fitting guide channel 3 with sending pipe contact roller 54 positions.
See Fig. 1, speedup goes out pipe unit 6 and comprises pipe driving wheel 61 and go out to manage contact roller 62, is to guarantee to carry stability, goes out to manage contact roller 62 and adopts knurled wheels to skid preventing.Go out to manage driving wheel 61 and inlet pipe driving wheel 41 levels, go out to manage contact roller 62 and send the pipe contact roller 53,54 levels, go out to manage driving wheel 61 and go out to manage below and the top that contact roller 62 positions relatively are arranged at pipe fitting guide channel 3.
See Fig. 1, send pipe contact roller 53,54 and go out to manage contact roller 62 and be installed on the Height Adjustable upper bracket 101, can change by the height of regulating upper bracket 101 and send pipe contact roller 53,54 and go out to manage the spacing that contact roller 62 and corresponding sending are managed driving wheel 51,52 and gone out to manage driving wheel 61, to adapt to the pipe fitting of different tube diameters.
Referring to Fig. 2 and Fig. 3, be coaxially arranged with inlet pipe synchronizing wheel 411 on the inlet pipe driving wheel 41, shown in Figure 1 two are sent pipe driving wheel 51, be coaxially arranged with respectively on 52 and send pipe synchronizing wheel 511,521, shown in Figure 1 go out to manage be coaxially arranged with out pipe synchronizing wheel 611 on the driving wheel 61, by synchronous belt 11 and inlet pipe synchronizing wheel 411, send pipe synchronizing wheel 511,521 and the cooperation that goes out to manage synchronizing wheel 611, simultaneously under the tension of a plurality of synchronous belt tensioner pulleys 12, main drive motor 10 utilizes motor wheel 13 to drive inlet pipe driving wheel 41 under the control of described control module, send pipe driving wheel 51,52 and go out to manage driving wheel 61 and do to rotate synchronously.The diameter that goes out to manage synchronizing wheel 611 is compared less with other synchronizing wheel, therefore the angular velocity of rotation that goes out to manage driving wheel 61 is bigger, and under the situation of each driving wheel diameter basically identical, the rotational line speed that goes out to manage driving wheel 61 is also bigger, to reach the purpose that speedup goes out pipe.The rotational line speed of sending the rotational line speed of managing driving wheel 51,52 then to equal inlet pipe driving wheel 41, and less than the rotational line speed that goes out to manage driving wheel 61.
Referring to Fig. 4 to Fig. 6, automatic cutting means 7 comprises the chopper that a blade is curved, this chopper comprises that a static knife rack 72 and that is fixed with fixed blade 71 is fixed with the movable knife rack 74 of cutting blade 73, movable knife rack 74 drives cylinder 75 with the knife rest that is controlled by control module and is connected, and drives cylinder 75 by knife rest and drives the reciprocating motion of doing vertical direction; The blade of fixed blade 71 is rounded, and the blade of cutting blade 73 is crescent, adopts the blade of this shape, and the pipe fitting surface is stressed evenly in the time of can guaranteeing to cut, and avoids occurring pulling vestige.
To cut the bipeltate flexible pipe is its course of work of example simple declaration: referring to Fig. 1, the bipeltate flexible pipe that comes out from production line enters automatic pipe-cutter by feed nozzle 31, inlet pipe contact roller 42 is pushed down flexible pipe with its forward impelling, and flexible pipe at the uniform velocity arrives the induction point of induction installation 8 through automatic cutting means 7 and auxiliary pipe-conveying device 5 in pipe fitting guide channel 3.After control module receives the induced signal that photoelectric sensor transmits, send instruction and give automatic cutting means 7, make chopper cut action.Control module also sends instruction and gives lift cylinder 43 simultaneously, and inlet pipe contact roller 42 is lifted rapidly, to suspend feed, prevents the flexible pipe extruding influence cutting of back.Cut the action finish after, chopper and inlet pipe contact roller 42 reset simultaneously.Cut flexible tube section continues to be carried forward by auxiliary pipe-conveying device 5, when its front end arrival speedup goes out pipe unit 6, going out to manage driving wheel 61 and go out to manage to draw back a segment distance very soon under the effect of contact roller 62, so that induction installation 8 is done the long induction of next section meter with the flexible pipe back.Parameter such as speed of cut, product length all can be adjusted voluntarily according to technological requirement.
Above-described only is preferred implementation of the present utility model, should be pointed out that for the person of ordinary skill of the art, under the prerequisite that does not break away from the present utility model design, can also make some distortion and improvement.Although mainly be to describe with the bipeltate flexible pipe in the foregoing description, the utility model is not limited to cutting of bipeltate flexible pipe, and any type of pipe fitting is all applicable.When the metal tube that is used for rigidity cut, available rubber wheel constituted each driving wheel and contact roller, and adopted the chopper of sufficient intensity, to be suitable for cutting of metal tube.
Claims (10)
1, automatic pipe-cutter comprises
Frame and control module;
Pipe fitting conveying mechanism and automatic cutting means that described frame is provided with the pipe fitting guide channel and is controlled by described control module;
It is characterized in that:
Along the pipe fitting direction of advance, described pipe fitting conveying mechanism comprises that successively intermittently inlet pipe device, auxiliary pipe-conveying device and speedup go out pipe unit;
Described automatic cutting means be located at described intermittence the inlet pipe device and auxiliary pipe-conveying device between;
Described auxiliary pipe-conveying device and speedup go out to be provided with the induction installation that is connected in described control module between the pipe unit, and this induction installation is consistent with the pipe fitting cutoff length of being scheduled to the distance of automatic cutting means.
2, according to the described automatic pipe-cutter of claim 1, it is characterized in that:
Described intermittence, the inlet pipe device comprised inlet pipe driving wheel and liftable inlet pipe contact roller;
Described auxiliary pipe-conveying device comprises sending manages driving wheel and send the pipe contact roller;
Described speedup goes out pipe unit and comprises the pipe driving wheel and go out to manage contact roller;
Described inlet pipe driving wheel, send the pipe driving wheel and go out to manage driving wheel and be connected by transmission mechanism with the main drive that is controlled by described control module, described inlet pipe contact roller is connected with the drive unit that compresses that is controlled by described control module;
The described rotational line speed of sending the rotational line speed of managing driving wheel to equal the inlet pipe driving wheel, and less than the rotational line speed that goes out to manage driving wheel.
3, according to the described automatic pipe-cutter of claim 2, it is characterized in that:
Described transmission mechanism comprises and coaxially respectively is arranged at described inlet pipe driving wheel, send the pipe driving wheel and goes out to manage the synchronizing wheel of driving wheel, and tensioning is arranged at synchronous belt and a plurality of synchronous belt tensioner pulley between each synchronizing wheel.
4, according to the described automatic pipe-cutter of claim 3, it is characterized in that:
Describedly send the pipe contact roller and go out to manage contact roller and be installed on the Height Adjustable support.
5, according to the described automatic pipe-cutter of claim 4, it is characterized in that:
Described sending managed driving wheel and sent the pipe contact roller respectively to have two.
6, according to the described automatic pipe-cutter of claim 5, it is characterized in that:
The described drive unit that compresses is a lift cylinder;
Described inlet pipe contact roller is located on the rotation pedestal that is subjected to described lift cylinder driving.
7, according to each described automatic pipe-cutter of claim 1 to 6, it is characterized in that:
Described automatic cutting means comprises the chopper that a blade is curved.
8, according to the described automatic pipe-cutter of claim 7, it is characterized in that:
Described chopper comprises that a static knife rack and that is fixed with fixed blade is fixed with the movable knife rack of cutting blade, and described movable knife rack is connected with the knife rack driving mechanism that is controlled by control module;
The blade of described cutting blade is crescent.
9, according to each described automatic pipe-cutter of claim 1 to 6, it is characterized in that:
Described induction installation is arranged on the described frame movably by apparatus for adjusting position.
10, according to the described automatic pipe-cutter of claim 9, it is characterized in that:
Described induction installation comprises a photoelectric sensor.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNU2007200592762U CN201098916Y (en) | 2007-11-01 | 2007-11-01 | Automatic pipe-cutting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CNU2007200592762U CN201098916Y (en) | 2007-11-01 | 2007-11-01 | Automatic pipe-cutting machine |
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CNU2007200592762U Expired - Fee Related CN201098916Y (en) | 2007-11-01 | 2007-11-01 | Automatic pipe-cutting machine |
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CN102501260A (en) * | 2011-10-10 | 2012-06-20 | 莱州市得利安数控机械有限公司 | Automatic fixed-length cutting machine for soft rubber hose |
CN102615494A (en) * | 2012-03-30 | 2012-08-01 | 臻越自动化技术(上海)有限公司 | Pipe sheathing equipment and pipe sheathing method thereof |
CN102699948A (en) * | 2012-05-28 | 2012-10-03 | 武汉金牛经济发展有限公司 | Tube material storage device for coil tube production |
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CN102765105A (en) * | 2012-06-26 | 2012-11-07 | 全椒海丰印刷包装有限公司 | Full-automatic die-cutting machine |
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CN109015794A (en) * | 2018-08-24 | 2018-12-18 | 韶关丸仁电子有限公司 | A kind of closed tolerance coiled pipe cutting machine |
CN109049040A (en) * | 2018-08-29 | 2018-12-21 | 安徽中鼎胶管制品有限公司 | A kind of electric car silicone tube processing cutting machine |
CN110385739A (en) * | 2019-08-01 | 2019-10-29 | 上海航天电子通讯设备研究所 | A kind of Portable sleeve automatic-shearing device |
CN110744631A (en) * | 2019-10-25 | 2020-02-04 | 徐州鼎元机械有限公司 | Intelligent plastic cutting equipment for automobile part production |
CN110919292A (en) * | 2019-11-11 | 2020-03-27 | 沈阳捷通消防车有限公司 | Stainless steel edge knurling machine |
CN111002353A (en) * | 2019-12-30 | 2020-04-14 | 谢富玉 | Production and processing technology for preparing and dicing regenerated plastic |
CN111002353B (en) * | 2019-12-30 | 2021-05-04 | 浙江大晋新材料科技有限公司 | Production and processing technology for preparing and dicing regenerated plastic |
CN112372719A (en) * | 2020-10-20 | 2021-02-19 | 中山市保珑橡塑制品有限公司 | Cutting device of online foaming pipe |
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