CN201089606Y - Hoisting and stowage structure of container - Google Patents
Hoisting and stowage structure of container Download PDFInfo
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- CN201089606Y CN201089606Y CNU2007201722994U CN200720172299U CN201089606Y CN 201089606 Y CN201089606 Y CN 201089606Y CN U2007201722994 U CNU2007201722994 U CN U2007201722994U CN 200720172299 U CN200720172299 U CN 200720172299U CN 201089606 Y CN201089606 Y CN 201089606Y
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- 210000005069 ears Anatomy 0.000 claims abstract description 32
- 238000003466 welding Methods 0.000 claims abstract description 15
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000005728 strengthening Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 13
- 238000000034 method Methods 0.000 description 11
- 238000005266 casting Methods 0.000 description 5
- 238000005452 bending Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及集装箱领域,更具体地说,涉及集装箱的起吊和堆码结构。The utility model relates to the field of containers, in particular to a container lifting and stacking structure.
背景技术Background technique
传统的集装箱都是按照ISO标准的尺寸要求制造,箱体的宽度都是2438mm,利用箱顶的顶角件进行起吊时,起吊和堆码孔的中心距离都是2260mm。但近年在北美或欧洲地区出现的一些超宽箱,箱体宽度达到了2591mm,甚至是2600mm,为了使用现有的ISO起吊设备,所配角件的起吊和堆码中心距仍然要求是2260mm,这样就导致角件在提升力F和箱重G的作用下所受到的弯矩M增大,这对角件与角柱连接处的焊缝强度提出了更高的要求。如图1、2所示,对比传统ISO集装箱和超宽箱的角件与角柱连接方式,在起吊孔中心距W一定的条件下,箱宽越宽,提升力F与重力G之间的距离越大,即d2>d1,造成顶角件受到的弯矩加大,即M2>M1,角件与角柱间的焊缝越容易遭到破坏。Traditional containers are manufactured according to the size requirements of the ISO standard. The width of the box body is 2438mm. When lifting with the corner fittings on the top of the box, the center distance of the lifting and stacking holes is 2260mm. However, in recent years, some ultra-wide boxes that have appeared in North America or Europe have a box width of 2591mm or even 2600mm. In order to use the existing ISO lifting equipment, the lifting and stacking center distance of the supporting corner parts is still required to be 2260mm. As a result, the bending moment M suffered by the corner fittings under the action of the lifting force F and the weight G of the box increases, which puts forward higher requirements for the strength of the weld at the joint between the corner fittings and the corner columns. As shown in Figures 1 and 2, comparing the connection methods of corner fittings and corner posts of traditional ISO containers and ultra-wide boxes, under the condition of a certain lifting hole center distance W, the wider the box width, the distance between the lifting force F and the gravity G The larger it is, that is, d2>d1, the greater the bending moment on the top corner piece, that is, M2>M1, and the weld between the corner piece and the corner post is more likely to be damaged.
为了保证运输安全,可采用增加角柱与角件焊缝长度的方法,从而提高超宽箱中角件与角柱连接的可靠性。如图3-8所示,现有技术中采用带有耳朵21的角件1、2与角柱3焊接,耳朵21上一体设置小凸台22。组装时,不仅使角件耳朵21插入角柱3内,而且通过小凸台22与角柱3上的缺口23焊接,延长了角件1、2与角柱3之间焊缝的长度,大大地提高了角件1、2与角柱3之间的连接强度,同时也减小了弯矩的影响,从而有效地保证了二者连接的可靠性。In order to ensure the safety of transportation, the method of increasing the length of the weld between the corner post and the corner fitting can be adopted, so as to improve the reliability of the connection between the corner fitting and the corner post in the ultra-wide box. As shown in Figures 3-8, in the prior art,
现有技术中角件1、2与角柱3的这种连接方式因其可靠性高而被广泛使用,但是在集装箱实际生产过程中,角件1、2与角柱3的这种装配方式在工艺上经常会出现一些问题。由于角件1、2都是铸造件,精度不高,并且由于铸造件本身的工艺要求,角件耳朵21与小凸台22的交接处24处会出现较大的工艺圆角。由于圆角的存在,在角件1、2与角柱3装配时,角柱3的内表面25不能很好地贴紧耳朵21的外表面,角柱3的端部26也不能抵到角件表面27上,不能满足装配工艺的要求。假若将角柱缺口23做大,以便在装配时避开圆角,这样焊缝28会很粗,焊接外观很难看,焊接质量也不能保证。有时由于铸造的原因,角件耳朵21不居中,甚至造成了角件耳朵21与角柱缺口23根本无法配合。In the prior art, the connection method between the
实用新型内容Utility model content
本实用新型要解决的技术问题在于,针对现有技术的上述缺陷,提供一种集装箱的起吊和堆码结构,可减小超宽箱在起吊时的弯矩对角件与角柱间焊缝的影响,并解决带耳朵的角件与角柱装配时存在的工艺问题。The technical problem to be solved by the utility model is to provide a container lifting and stacking structure for the above-mentioned defects of the prior art, which can reduce the bending moment of the ultra-wide container when lifting the weld between the corner piece and the corner column. Influence, and solve the process problems existing in the assembly of corner fittings with ears and corner posts.
本实用新型解决其技术问题所采用的技术方案是:构造一种集装箱的起吊和堆码结构,包括角柱、分别位于角柱顶部和底部的顶角件和底角件,所述顶角件上设置有向下延伸的第一耳朵,所述底角件上设置有向上延伸的第二耳朵;所述第一或第二耳朵伸入所述角柱内,并与角柱的内表面焊接在一起;所述的第一和第二耳朵与角柱焊接的面为平面。The technical scheme adopted by the utility model to solve the technical problem is: to construct a container lifting and stacking structure, including corner posts, top corner pieces and bottom corner pieces respectively located at the top and bottom of the corner posts, and the top corner pieces are provided with There is a first ear extending downward, and a second ear extending upward is provided on the bottom corner piece; the first or second ear extends into the corner post and is welded together with the inner surface of the corner post; The surfaces where the first and second ears are welded to the corner post are planes.
在本实用新型所述的集装箱的起吊和堆码结构中,所述角柱包括内角柱和外角柱。In the container lifting and stacking structure described in the utility model, the corner posts include inner corner posts and outer corner posts.
在本实用新型所述的集装箱的起吊和堆码结构中,所述第一、第二耳朵均焊接在所述外角柱的内表面。In the container lifting and stacking structure described in the present invention, the first and second ears are welded to the inner surface of the outer corner post.
在本实用新型所述的集装箱的起吊和堆码结构中,所述外角柱的上、下端分别设置有与所述第一、第二耳朵对应的缺口;所述第一、第二耳朵的外轮廓大于对应的缺口,并沿着缺口焊接在所述外角柱的内表面。In the container lifting and stacking structure described in the utility model, the upper and lower ends of the outer corner columns are respectively provided with gaps corresponding to the first and second ears; the outer ends of the first and second ears The profile is larger than the corresponding notch and is welded to the inner surface of the outer corner post along the notch.
在本实用新型所述的集装箱的起吊和堆码结构中,所述第一、第二耳朵均焊接在所述内角柱的内表面。In the container lifting and stacking structure described in the present invention, the first and second ears are welded to the inner surface of the inner corner post.
在本实用新型所述的集装箱的起吊和堆码结构中,所述内角柱的上、下端分别设置有与所述第一、第二耳朵对应的缺口;所述第一、第二耳朵的外轮廓大于对应的缺口,并沿着缺口焊接在所述内角柱的内表面。In the container lifting and stacking structure described in the utility model, the upper and lower ends of the inner corner columns are respectively provided with notches corresponding to the first and second ears; the outer ends of the first and second ears The profile is larger than the corresponding notch and is welded to the inner surface of the inner corner post along the notch.
在本实用新型所述的集装箱的起吊和堆码结构中,所述第一耳朵与顶角件的外侧面之间留有距离,用于放置外角柱的上端部。In the lifting and stacking structure of the container according to the utility model, there is a distance between the first ear and the outer surface of the top corner piece for placing the upper end of the outer corner post.
在本实用新型所述的集装箱的起吊和堆码结构中,所述第二耳朵与底角件的外侧面之间留有距离,用于放置外角柱的下端部。In the lifting and stacking structure of the container according to the utility model, there is a distance between the second ear and the outer surface of the bottom corner piece for placing the lower end of the outer corner post.
在本实用新型所述的集装箱的起吊和堆码结构中,所述第一耳朵和第二耳朵的形状是梯形或矩形。In the container lifting and stacking structure described in the utility model, the shape of the first ear and the second ear is trapezoidal or rectangular.
实施本实用新型的集装箱的起吊和堆码结构,具有以下有益效果:加大了角柱与顶角件、底角件之间的焊缝长度,使它们之间的连接得到加强。由于取消了顶角件与底角件上的小凸台,第一、第二耳朵与角柱配合只是简单的平面与平面的配合,不会出现装配不到位的问题,即使带耳朵的顶角件与底角件的精度降低,也不会影响与角柱的装配。因此避免了因角件铸造误差带来的装配工艺上的问题,使得带耳角件与角柱的装配更加简单、便捷。The container lifting and stacking structure implementing the utility model has the following beneficial effects: the length of the weld seam between the corner post, the top corner piece and the bottom corner piece is increased, and the connection between them is strengthened. Due to the cancellation of the small boss on the top corner piece and the bottom corner piece, the cooperation between the first and second ears and the corner post is just a simple plane-to-plane fit, and there will be no problem of improper assembly, even if the top corner piece with ears The accuracy of the bottom corner piece is reduced, and the assembly with the corner post will not be affected. Therefore, problems in the assembly process caused by casting errors of the corner pieces are avoided, and the assembly of the corner pieces with ears and the corner posts is simpler and more convenient.
附图说明Description of drawings
下面将结合附图及实施例对本实用新型作进一步说明,附图中:The utility model will be further described below in conjunction with accompanying drawing and embodiment, in the accompanying drawing:
图1是传统的ISO型集装箱被提升时的受力示意图;Fig. 1 is a schematic diagram of force bearing when a traditional ISO container is lifted;
图2是超宽集装箱被提升时的受力示意图;Fig. 2 is a schematic diagram of the stress when the ultra-wide container is lifted;
图3是现有技术中使用带耳角件的超宽箱的结构示意图;Fig. 3 is a schematic structural view of an ultra-wide box with ear angle fittings used in the prior art;
图4是现有技术中带耳顶角件的示意图;Fig. 4 is a schematic diagram of a corner piece with ear tops in the prior art;
图5是现有技术中带耳底角件的示意图;Fig. 5 is a schematic diagram of the corner piece with the bottom of the ear in the prior art;
图6是现有技术中与带耳角件连接的角柱的示意图;Fig. 6 is a schematic diagram of a corner post connected with a corner piece with ears in the prior art;
图7是现有技术中顶角件与角柱连接的示意图;Fig. 7 is a schematic diagram of the connection between the corner piece and the corner post in the prior art;
图8是现有技术中底角件与角柱连接的示意图;Fig. 8 is a schematic diagram of the connection between the bottom corner piece and the corner post in the prior art;
图9是本实用新型第一实施例的顶角件的示意图;Fig. 9 is a schematic diagram of a corner piece of the first embodiment of the present invention;
图10是本实用新型第一实施例的底角件的示意图;Fig. 10 is a schematic diagram of the bottom corner piece of the first embodiment of the present invention;
图11是本实用新型第一实施例的角件与角柱连接的示意图;Fig. 11 is a schematic diagram of the connection between the corner fitting and the corner post in the first embodiment of the present utility model;
图12是本实用新型第一实施例的角件与角柱连接的剖视图;Fig. 12 is a cross-sectional view of the connection between the corner fitting and the corner post in the first embodiment of the present invention;
图13是本实用新型第二实施例的示意图;Fig. 13 is a schematic diagram of the second embodiment of the utility model;
图14是本实用新型第二实施例的截面图;Fig. 14 is a sectional view of the second embodiment of the utility model;
图15是本实用新型第三实施例的示意图;Fig. 15 is a schematic diagram of the third embodiment of the utility model;
图16是本实用新型第三实施例的截面图;Fig. 16 is a cross-sectional view of the third embodiment of the utility model;
图17是本实用新型第四实施例的示意图;Fig. 17 is a schematic diagram of the fourth embodiment of the utility model;
图18是本实用新型第四实施例的截面图。Fig. 18 is a sectional view of the fourth embodiment of the present utility model.
具体实施方式Detailed ways
如图9-12所示,在本实用新型的第一实施例中,集装箱的起吊和堆码结构包括角柱6、分别位于角柱6顶部和底部的顶角件4、底角件5。角柱6包括相互平行的内角柱61和外角柱62。顶角件4、底角件5均带有用于与角柱6焊接的耳朵。在顶角件4的底面上设置有向下延伸的第一耳朵41,在底角件5上设置有向上延伸的第二耳朵51。这两个耳朵41、51的形状可以是梯形、矩形等其它形状。第一耳朵41与顶角件4的外侧面之间留有一定的距离,用于放置外角柱62的上端部。第二耳朵51与底角件5的外侧面之间也留有一定的距离,用于放置外角柱62的下端部。As shown in Figures 9-12, in the first embodiment of the present invention, the lifting and stacking structure of the container includes
在外角柱62的上、下端部,分别设置有与第一、第二耳朵41、51对应的缺口63、64。第一耳朵41的外轮廓大于缺口63,同样,第二耳朵51的外轮廓大于缺口64。组装时,将顶角件4、底角件5的第一、第二耳朵41、51分别插入到外角柱62与内角柱61之间,并贴紧外角柱62的内表面。此时,角柱6的上、下端分别抵置在顶角件4的下表面和底角件的上表面上,保持紧密接触。之后沿着缺口63、64烧焊,将第一、第二耳朵41、51分别与外角柱62焊接在一起,焊接面为平面。上、下两处的焊缝分别为焊缝71、72。
以下实施例中,与第一实施例类似的部分不再累述。In the following embodiments, parts similar to those of the first embodiment will not be repeated.
如图13、14所示,在本实用新型的第二实施例中,在内角柱61的上、下端部,分别设置有与第一、第二耳朵41、51对应的缺口。组装时,将顶角件4、底角件5的第一、第二耳朵41、51分别插入到外角柱62与内角柱61之间,并贴紧内角柱61的内表面。之后将第一、第二耳朵与对应的缺口进行焊接即可,焊接面为平面。底角件5与内角柱61的焊缝为焊缝73。As shown in FIGS. 13 and 14 , in the second embodiment of the present invention, notches corresponding to the first and
如图15、16所示,在本实用新型的第三实施例中,在内角柱61、外角柱62上,均不设缺口。组装时,将顶角件4、底角件5的第一、第二耳朵41、51分别插入到外角柱62与内角柱61之间,并贴紧外角柱62的内表面。之后将第一、第二耳朵41、51分别焊接到外角柱62的内表面上即可,焊接面为平面。底角件5与外角柱62的焊缝为焊缝74。As shown in Figures 15 and 16, in the third embodiment of the present invention, no gaps are provided on the
如图17、18所示,在本实用新型的第三实施例中,在内角柱61、外角柱62上,均不设缺口。组装时,将顶角件4、底角件5的第一、第二耳朵41、51分别插入到外角柱62与内角柱61之间,并贴紧内角柱61的内表面。之后将第一、第二耳朵41、51分别焊接到内角柱61的内表面上即可。底角件5与内角柱61的焊缝为焊缝75。As shown in FIGS. 17 and 18 , in the third embodiment of the present invention, no gaps are provided on the
本实用新型中,集装箱的起吊和堆码结构加大了角柱6与顶角件4、底角件5之间的焊缝长度,使它们之间的连接得到加强。由于取消了顶角件4与底角件5上的小凸台,第一、第二耳朵与角柱配合只是简单的平面与平面的配合,不会出现装配不到位的问题,即使带耳朵的顶角件4与底角件5的精度降低,也不会影响与角柱6的装配。因此避免了因角件铸造误差带来的装配工艺上的问题,使得带耳角件与角柱的装配更加简单、便捷。在保证焊接质量的情况下,角件耳朵与角柱的焊接更方便,焊缝的质量、外观都有保证,同时又不用改变角柱的加工工艺。In the utility model, the hoisting and stacking structure of the container increases the length of the welding seam between the
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101402414B (en) * | 2007-10-10 | 2011-11-23 | 中国国际海运集装箱(集团)股份有限公司 | Container lifting and stacking structure |
CN112960290A (en) * | 2021-04-25 | 2021-06-15 | 上海寰宇物流科技有限公司 | 40-scale movable corner post and container with 40-scale movable corner post |
-
2007
- 2007-10-10 CN CNU2007201722994U patent/CN201089606Y/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101402414B (en) * | 2007-10-10 | 2011-11-23 | 中国国际海运集装箱(集团)股份有限公司 | Container lifting and stacking structure |
CN112960290A (en) * | 2021-04-25 | 2021-06-15 | 上海寰宇物流科技有限公司 | 40-scale movable corner post and container with 40-scale movable corner post |
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