CN201985148U - Anti-slip type battery assembly tray - Google Patents
Anti-slip type battery assembly tray Download PDFInfo
- Publication number
- CN201985148U CN201985148U CN2011200378021U CN201120037802U CN201985148U CN 201985148 U CN201985148 U CN 201985148U CN 2011200378021 U CN2011200378021 U CN 2011200378021U CN 201120037802 U CN201120037802 U CN 201120037802U CN 201985148 U CN201985148 U CN 201985148U
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- Prior art keywords
- battery component
- supporting plate
- position limiting
- limiting structure
- battery assembly
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Abstract
The utility model relates to an anti-slip type battery assembly tray. An L-shaped anti-slip position limiting structure corresponding to a battery assembly is fixed on the upper end surface of a support plate, the width of a horizontal support surface on the anti-slip position limiting structure corresponds to the width of the front side of an aluminum side frame of the battery assembly, the distance from the horizontal support surface to the upper end surface of the support plate is 5 to 15 mm, the dimension surrounded by the vertical position limiting surface is the same as the appearance dimension of the battery assembly, the battery assembly is just clamped and arranged in the anti-slip position limiting structure, and all battery assemblies arranged on the upper side are engaged through corner protectors, so the distance is formed from the lighting surface of the battery assembly arranged at the lowest side to the upper end surface of the support plate, the cracking of battery plates in the battery assembly can also not be caused even if the vibration is generated in the insertion and support transportation process by a forklift, the vertical position limiting surface can block the aluminum side frame, and the slip falling of the battery assembly can also not be caused in the insertion transportation process by the forklift even if a combining body of the battery assembly and the tray has proper skew.
Description
Technical field:
The utility model relates to solar module transportation and uses device, relates in particular to be applicable to that depositing temporarily and transporting in the solar module production use the battery component pallet.
Background technology:
Must use the battery component pallet in the production of solar module, transportation, it is a kind of platform-type stacking shovel fortune utensil of the provisional stacking of transfer, inter process carrying and the container shipping that are used for the inter process battery component.
At the battery component workshop, deposit for the inter process that guarantees battery component is provisional, the inter process transportation safety, usually use wooden battery component pallet, existing wooden battery component pallet as shown in Figure 1, it is made up of rectangular supporting plate 1 and feet 2, the size of supporting plate 1 is big or small corresponding with solar module 5, it is that 8 millimeters glued board is made with thickness, be fixed with six feets 2 in the lower end of supporting plate 1, under four angles, respectively be provided with one, respectively be provided with one in the centre of length sides, it can only satisfy the requirement of strength that battery component 5 stacks.After lamination part of solar cell frames up, all be that daylighting with battery component 5 faces down and is shelved on successively on the battery component pallet, with the hand-hydraulic scraper battery component pallet shovel is transported to next procedure after stacking the specific number of plies, technological operations such as terminal box, encapsulating and test are installed, because the weight maximum of laminate in the battery component 5, daylighting faced down to put makes that the center of gravity of battery component 5 is downward, and it is more steady to make battery component 5 stack.In solar module 5, though there is 0.8~1.0 mm clearance between the front of daylighting glass and aluminium frame, be the wall thickness of aluminium frame section bar, but because the length dimension of battery component 5 is bigger, daylighting glass presses solidly support around only depending on the aluminium frame, when battery component 5 levels are stacked, the stress of laminate comes down to the cantilever beam structure of two end supports, therefore the daylighting glass will inevitably be to recessed bent distortion under the effect of laminate self gravitation, because battery strings is glued at the back side of transparent glass, battery strings also can be with the daylighting glass to recessed bent distortion like this; Simultaneously, though supporting plate 1 has certain thickness, can satisfy the stacking pressure of battery component 5, but when after piling with battery component 5 on the supporting plate 1, whole pallet is very big together with the weight of battery component 5, must shovel fortune with the hand-hydraulic forklift, two middle parts that slotting pressure pin 6 is held supporting plate 1 usually on the forklift, supporting plate 1 makes supporting plate 1 middle part produce distortion protruding upward, inserts in the process of holder carrying at forklift like this, owing to can be bent upwards distortion, daylighting glass is bent downwardly distortion, as Fig. 2, shown in Figure 3, the daylighting glass on the battery component 5 is inevitable to be contacted with supporting plate, in the process of forklift carrying, when running into big convex body barrier, forklift will inevitably produce vibration, and this vibration must cause bumping between supporting plate 1 and the transparent glass face, is easy to cause the battery sheet of daylighting glass back to break.Because battery component 5 only detects in the back that frames up and has once sold with regard to directly packing, detect good the shovel in the process of transporting to packing and can not carry out defects detection to battery component 5 again, therefore, if after the detection that frames up, the battery sheet in the battery component 5 is broken, this sliver battery component 5 defective that contains will come into the market, and bring extremely bad negative effect will for the reputation of manufacturer.The defective that the above situation only may occur at the battery component production link for battery component manufacturing enterprise, and at loading and unloading, the transit link of battery component, problem will be more serious, for example, at battery component up and down in the container process, in land route transportation loading and unloading and handling process, all need with motor-driven forklift shovel fortune, the impulsive force of its operation is bigger than manufacturing enterprise's shovel fortune, usually delivered to the end user on hand the time when battery component, being positioned at, the probability of next piece battery component generation sliver reaches about 30%.
On the other hand, because battery component is stacked on the battery component pallet, and between a pallet and the bottom battery component without any the anti-slip structural limitations, when inserting with forklift in the process of fortune, battery component is together with certain inclination that can produce between pallet and the horizontal plane, be provided with the corner protector device though between each battery component, increase, all battery components are interlocked mutually, but there is not the anti-slip structure between battery component and the pallet, if then can cause the landing from the pallet of all battery components to be got off because of carelessness, consequence is very serious.
The utility model content:
In order to overcome the defective that prior art exists, stop to bump between the laminate and supporting plate in the battery component and cause battery sheet fracture phenomena, effectively prevent battery component landing breakage from the pallet, the purpose of this utility model provides a kind of anti-gliding style battery component pallet, make solar module in inter process carrying and container shipping process, even generation is rocked or is vibrated, can not cause breaking of the interior battery sheet of battery component yet, it is crooked to produce appropriateness in the shovel fortune process, and battery component can landing yet.
The technical scheme that the utility model adopted is:
A kind of anti-gliding style battery component pallet, it comprises supporting plate and feet, supporting plate is the rectangle wood based panel, its size is corresponding with solar module, feet is fixed on the lower end of supporting plate, it is characterized in that: further comprising foot pad plate and anti-skidding position limiting structure, the foot pad plate is a multi-layer sheet, the foot pad plate is fixedlyed connected with all feets, and be fixed on the lower surface of feet, anti-skidding position limiting structure is fixed on the upper surface of supporting plate, and anti-skidding position limiting structure blocks battery component, and the glass of battery component is 5~15 millimeters to the distance of supporting plate upper surface.
Described anti-skidding position limiting structure is whole anti-skidding support frame, whole spacing framework is joined by wooden positive stop strip and forms, the shape of cross section of wooden positive stop strip is L shaped, it is made up of with vertical confined planes the Horizontal Branch bearing surface, the width of Horizontal Branch bearing surface is corresponding with the width in battery component aluminium frame front, the Horizontal Branch bearing surface is 5~15 millimeters to the distance of supporting plate upper surface, the rectangular dimension that vertical confined planes is surrounded is identical with battery component overall dimension, and the height of vertical confined planes is 1/3~2/3 of an aluminium frame height.
Further, described anti-skidding position limiting structure comprises four dihedral guide vane end stops, the cross section of dihedral guide vane end stop is L shaped, the dihedral guide vane end stop is made up of with vertical confined planes the Horizontal Branch bearing surface, the width of Horizontal Branch bearing surface is corresponding with the width in battery component aluminium frame front, the Horizontal Branch bearing surface is 5~15 millimeters to the distance of supporting plate upper surface, and the size that vertical confined planes is surrounded is identical with battery component overall dimension, and the height of vertical confined planes is 1/3~2/3 of an aluminium frame height.
Further, the periphery of anti-skidding position limiting structure is 0~10 millimeter to the distance of supporting plate periphery.
Further, described feet is a tetragonal body, respectively is being provided with a feet under two jiaos of the Width of supporting plate, along between two jiaos of the length direction of supporting plate 1~3 feet is being set evenly.
Owing to fixedly installed the corresponding L shaped anti-skidding position limiting structure of a size and battery component in the upper surface of supporting plate, the width of the Horizontal Branch bearing surface on the anti-skidding position limiting structure is corresponding with the width in battery component aluminium frame front, the Horizontal Branch bearing surface is 5~15 millimeters to the distance of supporting plate upper surface, the size that vertical confined planes is surrounded is identical with battery component overall dimension, and the height of vertical confined planes is 1/3~2/3 of an aluminium frame height.Therefore, be positioned at pallet next piece battery component just in time be installed on anti-skidding position limiting structure, above between each piece battery component with the interlock of corner protector device, like this, the distance of the upper surface of the daylighting identity distance supporting plate of a bottom battery component has 5~15 millimeters, battery component is inserted in the process of holder carrying at forklift, vibrates the battery sheet string sliver that also can not cause in the battery laminate even produce; Vertical confined planes blocks the aluminium frame of battery component again, inserts in the lifting or decline process of fortune at forklift, even battery component and trays body have the crooked landing that also can not cause battery component of appropriateness; Below feet, set up the foot pad plate and can not only strengthen the rigidity of whole carriage, and increased the side stress-bearing capability of whole carriage, prevent the stressed back of feet pressure partially, be more convenient for shoveling inserting and carry.
Description of drawings:
Fig. 1 is the structural representation of existing pallet;
Fig. 2 is the existing distortion situation schematic diagram of pallet under user mode;
Fig. 3 is the schematic diagram (vertical view) of forklift shovel fortune;
Fig. 4~Fig. 6 is a structural representation of the present utility model;
Fig. 4 a is the structural representation of embodiment 1, and Fig. 4 b is the structural representation of embodiment 2;
Fig. 5 is the A-A cutaway view among Fig. 4;
Fig. 6 is the B-B cutaway view among Fig. 4;
Fig. 7 is a user mode schematic diagram of the present utility model;
Among the figure: the 1-supporting plate; The 2-feet; 3-foot pad plate; The anti-skidding position limiting structure of 4-; The 5-battery component;
6-inserts pressure pin; 41-Horizontal Branch bearing surface; The vertical confined planes of 42-; 43-dihedral guide vane end stop.
Embodiment:
Introduce specific embodiments of the present utility model in detail below in conjunction with accompanying drawing.
Embodiment 1:
A kind of anti-gliding style battery component pallet, as Fig. 4 a, Fig. 5, Fig. 6 and shown in Figure 7, it is by supporting plate 1, feet 2, foot pad plate 3 and anti-skidding position limiting structure 4 are formed, supporting plate 1 is the rectangle plank, its size is peripheral bigger 5 millimeters than battery component 5, feet 2 is fixed on the lower end of supporting plate 1, the tetragonal body of feet 2 for composing by multi-layer sheet, its length * wide * height is 20 * 15 * 20 millimeters, under two jiaos of the Width of supporting plate 1, respectively be provided with a feet 2, at length direction two feets 2 are set evenly between Liang Jiao along supporting plate 1, be fixed with foot pad plate 3 in feet 2 lower surfaces, the size of foot pad plate 3 is identical with supporting plate 1, its thickness is 5 millimeters, anti-skidding position limiting structure 4 is fixed on the upper end of supporting plate 1, described anti-skidding position limiting structure 4 is whole anti-skidding support frame, whole spacing framework is joined by wooden positive stop strip and forms, the shape of cross section of wooden positive stop strip is L shaped, it is made up of with vertical confined planes 42 Horizontal Branch bearing surface 41, the width of Horizontal Branch bearing surface 41 is corresponding with the width in battery component 5 aluminium frame fronts, Horizontal Branch bearing surface 41 is 10 millimeters to the distance of supporting plate 1 upper surface, the rectangular dimension that vertical confined planes 42 is surrounded is identical with battery component overall dimension, and the height of vertical confined planes 42 is 15 millimeters.
Embodiment 2: present embodiment and embodiment 1 structural similarity, difference only is anti-skidding position limiting structure 4, shown in Fig. 4 b, described anti-skidding position limiting structure 4 comprises four dihedral guide vane end stops 43, the cross section of dihedral guide vane end stop 43 is L shaped, dihedral guide vane end stop 43 is made up of with vertical confined planes 42 Horizontal Branch bearing surface 41, the width of Horizontal Branch bearing surface 41 is corresponding with the width in battery component 5 aluminium frame fronts, Horizontal Branch bearing surface 41 is 10 millimeters to the distance of supporting plate 1 upper surface, the size that vertical confined planes 42 is surrounded is identical with battery component overall dimension, and the height of vertical confined planes 42 is 15 millimeters of aluminium frame height.
Embodiment of the present utility model is multiple in addition, for example, makes foot pad plate 3 into the shaped as frame structure, and shaped as frame foot pad plate 3 is fixedlyed connected with all feets 2.
Claims (5)
1. anti-gliding style battery component pallet, it comprises supporting plate (1) and feet (2), supporting plate (1) is the rectangle wood based panel, its size is corresponding with solar module (5), feet (2) is fixed on the lower end of supporting plate (1), it is characterized in that: further comprising foot pad plate (3) and anti-skidding position limiting structure (4), foot pad plate (3) is a multi-layer sheet, foot pad plate (3) is fixedlyed connected with all feets (2), and be fixed on the lower surface of feet (2), anti-skidding position limiting structure (4) is fixed on the upper surface of supporting plate (1), and anti-skidding position limiting structure (4) blocks battery component (5), and the glass of battery component (5) is 5~15 millimeters to the distance of supporting plate (1) upper surface.
2. according to the described anti-gliding style battery component pallet of claim 1, it is characterized in that: described anti-skidding position limiting structure (4) is whole anti-skidding support frame, whole spacing framework is joined by wooden positive stop strip and forms, the shape of cross section of wooden positive stop strip is L shaped, it is made up of with vertical confined planes (42) Horizontal Branch bearing surface (41), the width of Horizontal Branch bearing surface (41) is corresponding with the width in battery component (5) aluminium frame front, Horizontal Branch bearing surface (41) is 5~15 millimeters to the distance of supporting plate (1) upper surface, the rectangular dimension that vertical confined planes (42) is surrounded is identical with battery component (5) overall dimension, and the height of vertical confined planes (42) is 1/3~2/3 of an aluminium frame height.
3. according to the described anti-gliding style battery component pallet of claim 1, it is characterized in that: described anti-skidding position limiting structure (4) comprises four dihedral guide vane end stops (43), the cross section of dihedral guide vane end stop (43) is L shaped, dihedral guide vane end stop (43) is made up of with vertical confined planes (42) Horizontal Branch bearing surface (41), the width of Horizontal Branch bearing surface (41) is corresponding with the width in battery component (5) aluminium frame front, Horizontal Branch bearing surface (41) is 5~15 millimeters to the distance of supporting plate (1) upper surface, the size that vertical confined planes (42) is surrounded is identical with battery component (5) overall dimension, and the height of vertical confined planes (42) is 1/3~2/3 of an aluminium frame height.
4. according to the described anti-gliding style battery component pallet of claim 1, it is characterized in that: the periphery of anti-skidding position limiting structure (4) is 0~10 millimeter to the distance of supporting plate (1) periphery.
5. according to the described anti-gliding style battery component pallet of claim 1, it is characterized in that: described feet (2) is a tetragonal body, under two jiaos of the Width of supporting plate (1), respectively be provided with a feet (2), 1~3 feet (2) evenly be set along between two jiaos of the length direction of supporting plate (1).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011200378021U CN201985148U (en) | 2011-02-14 | 2011-02-14 | Anti-slip type battery assembly tray |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011200378021U CN201985148U (en) | 2011-02-14 | 2011-02-14 | Anti-slip type battery assembly tray |
Publications (1)
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CN201985148U true CN201985148U (en) | 2011-09-21 |
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Application Number | Title | Priority Date | Filing Date |
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CN2011200378021U Expired - Fee Related CN201985148U (en) | 2011-02-14 | 2011-02-14 | Anti-slip type battery assembly tray |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102148289A (en) * | 2011-02-14 | 2011-08-10 | 常州亿晶光电科技有限公司 | Antiskid battery pack tray |
CN104176472A (en) * | 2013-05-20 | 2014-12-03 | 无锡奥特维科技有限公司 | Conveying belt type feeding device |
CN104485387A (en) * | 2014-11-24 | 2015-04-01 | 润恒光能有限公司 | Manufacturing process of photovoltaic module |
-
2011
- 2011-02-14 CN CN2011200378021U patent/CN201985148U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102148289A (en) * | 2011-02-14 | 2011-08-10 | 常州亿晶光电科技有限公司 | Antiskid battery pack tray |
CN104176472A (en) * | 2013-05-20 | 2014-12-03 | 无锡奥特维科技有限公司 | Conveying belt type feeding device |
CN104485387A (en) * | 2014-11-24 | 2015-04-01 | 润恒光能有限公司 | Manufacturing process of photovoltaic module |
CN104485387B (en) * | 2014-11-24 | 2016-11-30 | 润恒光能有限公司 | A kind of processing technology of photovoltaic module |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110921 Termination date: 20140214 |