CN201047829Y - Float glass broken plate detecting and warning device - Google Patents
Float glass broken plate detecting and warning device Download PDFInfo
- Publication number
- CN201047829Y CN201047829Y CNU2007201089709U CN200720108970U CN201047829Y CN 201047829 Y CN201047829 Y CN 201047829Y CN U2007201089709 U CNU2007201089709 U CN U2007201089709U CN 200720108970 U CN200720108970 U CN 200720108970U CN 201047829 Y CN201047829 Y CN 201047829Y
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- water
- camera probe
- float glass
- warning device
- mounting bracket
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Abstract
The utility model relates to a float glass board fracture testing and alarming device including a front-end camera probe, a backstage computer, an image processing and alarming system and an installation bracket; wherein, the installation bracket connects with a water cooking bushing that is arranged the upside of a transitive roller. The water cooling bushing consists of an outer ring water circulation cavity and a central cavity; the camera probe is positioned in the central cavity. The water circulation cavity is provided with a water intake pipe and a water let-off pipe for the movement of water; the image processing and alarming system is arranged in the backstage computer, and the camera probe is communicated with the backstage computer. The utility model adopts computer-based automatic control system, and makes human eyes observation unnecessary, thereby reducing the intensity of labor force. More importantly, the utility model effectively avoids human errors and improves the reliability of testing. The installation bracket is connected with the water cooling bushing via an angle regulating mechanism. The observation angle of the camera probe can be adjusted out of needs. The usage is quite flexible and convenient.
Description
Technical field
The utility model belongs to field of glass production technology, particularly relates to the disconnected plate of a kind of float glass and detects and warning device.
Background technology
In float glass, molten tin bath is the profiled section of glass.Whole molten tin bath is that a length is 30-60 rice, and width is the seal of 5-9 rice, and shell is a steel construction, and inner casing is an insulation material.Bottom in the molten tin bath is the insulating brick (being called the bottom land brick) of one deck level, is the tin of a melting layer above the insulating brick, is full of nitrogen, hydrogen mixed gas in the groove, to prevent the tin liquor oxidation.
Raw material is fused into glass metal in melting furnaces after the flow liquid road enters molten tin bath, because the proportion of tin is more great than the ratio of glass metal, so glass metal can shakeout on the tin liquor of fusion.The temperature in of molten tin bath is about 1080 ℃, and temperature progressively reduces backward, about 600 ℃, the climbing that make progress is arranged in order to avoid tin liquor outflow at the endpiece of molten tin bath to the temperature in exit.Therefore glass metal is from the molten condition that enters molten tin bath temperature step-down gradually backward, and coagulation forming becomes sheet glass, enters annealing kiln by tin bath outlet through the transition roller platform.Glass mainly is to rotate the drawing gravitation provided by roller-way in transition rod platform and the annealing kiln by the motion behind the forward direction in molten tin bath.
If in the forming process of above-mentioned glass, cause glass tape in molten tin bath, to rupture for a certain reason, consequently the glass tape of the back roller-way drawing that can be annealed kiln goes out molten tin bath, the glass tape of front then can be owing to there not being pulling force not go out molten tin bath, Here it is usually said disconnected plate.If can in time handle, can not cause heavy losses to producing usually, but as can not in time finding and handle, glass will be piled up in molten tin bath so, causes usually said tankful accident.If the tankful accident has taken place, just need operating personnel to open the handle hole of molten tin bath both sides, tens tons glass in the molten tin bath is drawn out the outside, the processing of this class accident needs several hours usually at least, and is long then need several days.The loss of the stopping production that the tankful accident causes and the loss of tin, electricity, the loss of equipment etc., its economic loss is hundreds of thousands at least, and is millions of at most.Therefore say that tankful is a kind of major accident that should avoid as possible in the float glass.
In the prior art, lack automatic detection means, rely on transition roller platform position usually rig camera is installed, monitor glass plate ruuning situation constantly by naked eyes, whether disconnected plate takes place by manually observing by operating personnel to the disconnected plate of glass.Like this, the asthenopia that tends to cause personnel on duty is and absent minded, and therefore, reliability just is difficult to be guaranteed, and appearance can't in time be found disconnected plate and cause the tankful accident easily.
Summary of the invention
In order to overcome the shortcoming that needs artificial naked eyes to detect the disconnected plate of molten tin bath in the prior art, but the utility model provides the disconnected plate of a kind of float glass of automation mechanized operation to detect and warning device.
The technical scheme in the invention for solving the technical problem is: the disconnected plate of float glass detects and warning device, comprise front end camera probe, background computer, Flame Image Process and warning system, mounting bracket, be connected with a water cooling sleeve pipe that is positioned at transition roller platform side top on the described mounting bracket, the water cooling sleeve pipe comprises the water cycle chamber and the center cavity of outer shroud, described camera probe is positioned at described center cavity, and described water cycle chamber is provided with water inlet pipe and the rising pipe that supplies water and flow; Described Flame Image Process and warning system are installed in the background computer, and camera probe is electrically connected with background computer.
Described mounting bracket is connected with described water cooling sleeve pipe by angle adjusting mechanism.
Described camera probe front end is provided with the gas purging mouth.
Further, described angle adjusting mechanism comprises, substrate, an end affixed with mounting bracket are the connecting rod of sphere structure, described substrate is provided with the sphere hole with the spheroid coupling, the spheroid part of described connecting rod is arranged in the sphere hole of described substrate rotationally, the other end of described connecting rod and water cooling sleeve pipe are affixed, also are provided with the nut that holds out against of spheroid on the described substrate.
During the utility model work, camera probe is delivered to background computer with the glass-board surface realtime graphic of picked-up, by Computerized image processing system it is carried out analyzing and processing.When generation glass breaks plate, go out molten tin bath because the glass tape of back is annealed the roller-way drawing of kiln, and the glass tape of front does not go out molten tin bath because of there not being pulling force, at this moment, transition roller platform place will can't see glass plate maybe can only see the glass plate that is stuck in the there fracture.Computerized image processing system can detect the glass plate situation automatically, does not have glass plate or has glass plate to be stuck in transition roller platform place in case find transition roller platform place, promptly sends alerting signal by computerised alarm system and reminds operating personnel to handle immediately.In addition, the utility model can also be monitored the sideslip situation in the glass plate motion, depart from and also can send alerting signal when the normal position surpasses setting value and remind operating personnel when glass plate occurring, bump tin bath outlet or transition roller Tai Chu side barricade and cause disconnected plate in order to avoid glass wipe occurs by computerised alarm system.
Because the temperature of transition roller platform top is quite high, camera probe can't be worked under this hot environment, so the utility model is provided with the water cooling sleeve pipe, to the camera probe cooling, guarantees its operate as normal; The pressurized air that the gas purging mouth blows out can keep the cleaning of camera probe inner lens, can not influence the ordinary production of glass simultaneously
The utility model adopts the automation control system of computer, need not artificial visual inspection, has reduced staff's labour intensity, and main is, has effectively avoided human error, has improved the reliability that detects; Described mounting bracket is connected with described water cooling sleeve pipe by angle adjusting mechanism, and camera probe can be regulated viewing angle as required, uses more flexible, convenient; Be provided with the gas purging mouth in camera probe the place ahead, can guarantee the cleaning of camera lens, be beneficial to the accuracy of detection.
Description of drawings
Fig. 1 is the utility model one-piece construction synoptic diagram.
Embodiment
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.
With reference to Fig. 1, the disconnected plate of float glass detects and warning device, comprise front end camera probe 1, background computer 2, Flame Image Process and warning system, mounting bracket 3, the water cooling sleeve pipe 4 that is positioned at transition roller platform 15 sides top is connected with mounting bracket by angle adjusting mechanism.Described angle adjusting mechanism comprises, with the affixed substrate 5 of mounting bracket, the connecting rod 6 that an end is sphere structure, described substrate is provided with the sphere hole with spheroid 7 couplings, the spheroid part of described connecting rod is arranged in the sphere hole of described substrate rotationally, the other end of described connecting rod and water cooling sleeve pipe are affixed, what also be provided with spheroid on the described substrate holds out against nut 8, during use, the viewing angle of regulating camera probe by relatively rotating of spheroid makes spheroid and substrate relative fixed by holding out against nut then earlier.Described water cooling sleeve pipe comprises the water cycle chamber 9 and the center cavity 10 of outer shroud, and described camera probe is positioned at described center cavity, and described water cycle chamber is provided with water inlet pipe 11 and the rising pipe 12 that supplies water and flow; Described Flame Image Process and warning system are installed in the background computer, and camera probe is electrically connected with background computer.Described camera probe front end is provided with gas purging mouth 14, but blowing out pressurised air is in order to avoid camera lens 13 pollutions.
Camera probe is delivered to background computer with 16 realtime graphics of glass plate of picked-up, by Computerized image processing system it is carried out analyzing and processing.When generation glass breaks plate, go out molten tin bath because the glass tape of back is annealed the roller-way drawing of kiln, and the glass tape of front does not go out molten tin bath because of there not being pulling force, at this moment, transition roller platform place will can't see glass plate maybe can only see the glass plate that is stuck in the there fracture.Computerized image processing system can detect the glass plate situation automatically, does not have glass plate or has glass plate to be stuck in transition roller platform place in case find transition roller platform place, promptly sends alerting signal by computerised alarm system and reminds operating personnel to handle immediately.
Claims (4)
1. the disconnected plate of float glass detects and warning device, it is characterized in that: comprise front end camera probe, background computer, Flame Image Process and warning system, mounting bracket, be connected with a water cooling sleeve pipe that is positioned at transition roller platform side top on the described mounting bracket, the water cooling sleeve pipe comprises the water cycle chamber and the center cavity of outer shroud, described camera probe is positioned at described center cavity, and described water cycle chamber is provided with water inlet pipe and the rising pipe that supplies water and flow; Described Flame Image Process and warning system are installed in the background computer, and camera probe is electrically connected with background computer.
2. the disconnected plate of float glass as claimed in claim 1 detects and warning device, and it is characterized in that: described mounting bracket is connected with described water(-cooling) jacket by angle adjusting mechanism.
3. the disconnected plate of float glass as claimed in claim 2 detects and warning device, and it is characterized in that: described camera probe front end is provided with the gas purging mouth.
4. the disconnected plate of float glass as claimed in claim 2 detects and warning device, it is characterized in that: described angle adjusting mechanism comprises, substrate, an end affixed with mounting bracket are the connecting rod of sphere structure, described substrate is provided with the sphere hole with the spheroid coupling, the spheroid part of described connecting rod is arranged in the sphere hole of described substrate rotationally, the other end of described connecting rod and water cooling sleeve pipe are affixed, also are provided with the nut that holds out against of spheroid on the described substrate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201089709U CN201047829Y (en) | 2007-05-10 | 2007-05-10 | Float glass broken plate detecting and warning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201089709U CN201047829Y (en) | 2007-05-10 | 2007-05-10 | Float glass broken plate detecting and warning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201047829Y true CN201047829Y (en) | 2008-04-16 |
Family
ID=39300417
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007201089709U Expired - Fee Related CN201047829Y (en) | 2007-05-10 | 2007-05-10 | Float glass broken plate detecting and warning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201047829Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102384720A (en) * | 2010-09-06 | 2012-03-21 | 信义超薄玻璃(东莞)有限公司 | On-line float glass board width detection method and on-line float glass board width detection device |
| CN108191216A (en) * | 2018-01-30 | 2018-06-22 | 中建材（宜兴）新能源有限公司 | A kind of photovoltaic glass is molded winding up roller accident signaling system |
| CN115259636A (en) * | 2022-08-22 | 2022-11-01 | 秦皇岛厚德科技有限公司 | Glass edge deviation detection system in glass production process |
-
2007
- 2007-05-10 CN CNU2007201089709U patent/CN201047829Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102384720A (en) * | 2010-09-06 | 2012-03-21 | 信义超薄玻璃(东莞)有限公司 | On-line float glass board width detection method and on-line float glass board width detection device |
| CN108191216A (en) * | 2018-01-30 | 2018-06-22 | 中建材（宜兴）新能源有限公司 | A kind of photovoltaic glass is molded winding up roller accident signaling system |
| CN115259636A (en) * | 2022-08-22 | 2022-11-01 | 秦皇岛厚德科技有限公司 | Glass edge deviation detection system in glass production process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080416 Termination date: 20110510 |