CN207779326U - A kind of device measuring the easy attack sites tank block residual thickness of glass melter - Google Patents
A kind of device measuring the easy attack sites tank block residual thickness of glass melter Download PDFInfo
- Publication number
- CN207779326U CN207779326U CN201721874745.6U CN201721874745U CN207779326U CN 207779326 U CN207779326 U CN 207779326U CN 201721874745 U CN201721874745 U CN 201721874745U CN 207779326 U CN207779326 U CN 207779326U
- Authority
- CN
- China
- Prior art keywords
- tank block
- residual thickness
- glass
- conducting wire
- device measuring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The utility model is related to a kind of devices measuring the easy attack sites tank block residual thickness of glass melter, include the tank block of melting furnaces（1）, glass metal is equipped in melting furnaces（2）, pass through embedded hole on the outside of tank block（3）Connect conductive pin（4）, embedded hole is concordant with glass metal, and conductive pin passes through the first conducting wire（5）Connect power supply（6）, power supply passes through the second conducting wire（7）Connect motor（8）, indicator light is connected on the second conducting wire（9）, motor passes through transmission device（10）It is drivingly connected conducting probe（11）, conducting probe is correspondingly arranged with glass metal.The advantages of the utility model：The characteristics of glass metal that molten condition is utilized in the present apparatus is good conductor is embedded in cheap and non-damageable conducting wire in tank block, and electrical circuit is detected by building, measurement of the realization to tank block residual thickness, and pre-buried conducting wire under cold conditions reduces labor intensity；It detects at any time, grasps the state of tank block in time.
Description
Technical field
The utility model is related to field of glass production technology, more particularly to a kind of easy attack sites pool wall of measurement glass melter
The device of brick residual thickness.
Background technology
Glass melter is the key that Thermal Equipment in Improving Glass Manufacturing Processes, and erodible position is to influence melting furnace life-span
Key, tank block directly and glass metal contacts, at high temperature by batch, glass metal, flame and air-flow continuous erosion, constantly
Dissolving and stripping, can gradually be thinned, and become the deciding factor for influencing furnace service life, the especially glass in melting furnaces hot spot region
The erosion of tank block at metal line is the most serious, is often just needed in tank block upper outside after melting furnaces are gone into operation and run 2 years
It carries out tying up brick processing, a brick is tied up within averagely 1~2 year later, until stopping kiln cold repair.The premise for tying up brick is to know the remnants of tank block
Thickness, the method for glass works's generally use manual measurement, i.e., hook tank block inner edge with iron hook, and length is stretched by measuring iron hook
It spends to measure the residual thickness of tank block, the human error of the measurement method is larger.
The blast furnace of steel industry is also a kind of Thermal Equipment, measures the furnace lining residual thickness in the cupola well region for filling molten iron
Method be mostly the indirect method of measurement, i.e., infer the residual thickness of furnace lining with the relevant physical parameter of brick body according to detecting,
Include mainly hot-fluid detection method, temperature model deduction method etc., needs pre-buried a large amount of thermoelectricity occasionally heat flow transducer, mating complexity
Software systems, equipment investment is big, and sensor cannot contact molten iron, once contact will damage failure, the survey of the measurement method
Accuracy of measurement is relatively low.
Existing detection technique has the following disadvantages：
The manual measurement method of glass works, 1, operating space it is narrow, hot operation, bad environments often also need to remove
Other refractory materials on tank block top, it is time-consuming, laborious when being detected one by one to easy attack sites tank block, it has not been convenient to；
When 2, operating, the key process parameters such as kiln temperature, atmosphere are caused to disturb, influence glass quality；3, to the kiln of deep pool structure
The kiln that stove, especially pool wall lower layer keep the temperature and be bubbled, lower layer's pool wall erosion amount is more, which is not easy to check invading for lower layer's pool wall
Lose situation.
The indirect method of measurement of steel industry, 1, due to the influence of the factors such as examined error, physical parameter and boundary condition,
Error itself is larger, along with the tank block outside of the easy attack sites of glass melter is in the strong wind cooling of manual intervention, temperature
Degree fluctuation is larger, makes the reckoning resultant error bigger based on temperature, hot-fluid, error is often up to tens millimeters or more, and pond
Minimum residual thickness when nogging needs to tie up brick repair, some producers only have 20-30mm；2, pre-buried sensor once damages,
It cannot replace, which fails therewith, makes the reduction of final detection result confidence level；3, glass industry does not need to complete monitoring pond
The residual thickness of nogging, it is only necessary to know when to need to tie up the thickness of brick, most of the time before this
It need not measure, also not need the monitoring system of complex and expensive, so the method for steel blast furnace is not particularly suited for glass melter.
Utility model content
Purpose of the utility model is to solve glass melters at this stage to detect the remaining thickness of easy attack sites tank block
When spending there are the shortcomings that, and propose a kind of easy attack sites tank block residual thickness of measurement glass melter device.
To achieve the goals above, the utility model uses following technical solution：
A kind of device measuring the easy attack sites tank block residual thickness of glass melter, includes the tank block of melting furnaces, molten
Glass metal is equipped in kiln, it is characterised in that：It is equipped with embedded hole in the outside of tank block, embedded hole is concordant with glass metal, pre-buried
Grafting conductive pin in hole, conductive pin is by the first wire connecting power, and power supply connects motor by the second conducting wire, in the second conducting wire
Upper connection indicator light, motor connect conducting probe by actuator drives, and conducting probe is correspondingly arranged with glass metal.
Based on the above technical solution, there can be technical solution further below：
First contactor is connected on first conducting wire.
It is mutually matched lead screw and feed screw nut to use servo motor, the transmission device in the motor.
The conductive pin is fixed by the first unshape refractory in the embedded hole.
Downside outside the tank block is additionally provided with thermal insulation board, spare brick is equipped in the upside of thermal insulation board, in spare brick
Outside be equipped with preformed hole, preformed hole is correspondingly arranged with the glass metal, the grafting conducting rod in preformed hole, and conducting rod passes through the
Three wires connect the power supply.
Second contactor is connected on the privates.
The grafting conducting rod is fixed by the second unshape refractory in the preformed hole.
The spare brick is fastened on the upside of the thermal insulation board by I-steel.
The utility model has the advantage of：The characteristics of glass metal that molten condition is utilized in the present apparatus is good conductor, use is honest and clean
Valence and non-damageable conducting wire is embedded in tank block passes through structure and detects electrical circuit, realizes the survey to tank block residual thickness
Amount, equipment is simple, and operation is easy, realizes automatic measurement, as a result accurate credible；Pre-buried conducting wire under cold conditions, improves operation ring
Border greatly reduces labor intensity；Prevent disturbance of each measurement to kiln process system, is conducive to the steady of glass quality
It is fixed；It can also detect at any time as needed, grasp the state of tank block in time.
Description of the drawings
Fig. 1 is the basic structure schematic diagram of the utility model；
Fig. 2 is the schematic diagram that pool wall residual thickness method after brick is tied up in the utility model measurement for the first time；
Fig. 3 is the schematic diagram that pool wall residual thickness method after brick is tied up in the utility model measurement for the second time；
Fig. 4 is tank block structural schematic diagram；
Fig. 5 is spare brick structure schematic diagram.
Specific implementation mode
In order to make the utility model be more clearly understood, the present apparatus is described in detail below in conjunction with attached drawing, it is described herein
Specific embodiment be only used to explain the utility model, be not used to limit the utility model.
As shown in Figure 1 and Figure 4, a kind of easy attack sites tank block of measurement glass melter provided by the utility model is remaining thick
The device of degree includes the tank block 1 of melting furnaces, and glass metal 2, glass metal 2 and tank block in melting furnaces, melting furnaces are equipped in melting furnaces
1 is the prior art, is set there are three embedded hole 3 in the outside of tank block 1, and the depth of embedded hole 3 needs to tie up standby equal to tank block 1
Spacing with the residual thickness of the tank block 1 when brick 14, two neighboring embedded hole 3 is 80-120mm, and this programme is preferably
100mm, three embedded holes 3 are conllinear and are arranged in same level, and three embedded holes 3 are concordant with glass metal 2, pre-buried
By being fixedly connected with a conductive pin 4 by the first unshape refractory in hole 3, each conductive pin 4 passes through one
One conducting wire 5 connects power supply 6, a first contactor 12 is all connected on each first conducting wire 5, power supply 6 also passes through the second conducting wire 7
Motor 8 is connected, indicator light 9 is connected on the second conducting wire 7, motor 8 is drivingly connected conducting probe 11 by transmission device 10, in electricity
It is mutually matched lead screw and feed screw nut that machine 9, which uses servo motor, transmission device 10, and conducting probe 11 is corresponding with glass metal 2
Setting.
In conjunction with shown in Fig. 2, Fig. 3 and Fig. 5, when tank block 1 is needed to tie up brick by the erosion of glass metal 2, outside the tank block 1
It is additionally provided with thermal insulation board 13 on the downside of portion, is equipped with I-steel 19 in the upside of thermal insulation board 13, is connected and fixed on I-steel 19 spare
Brick 14, thermal insulation board 13, I-steel 19 and spare brick 14 are the prior art, are set there are three preformed hole 15 in the outside of spare brick 14
Conllinear and setting is in same level, and each preformed hole 15 is collinearly arranged with corresponding embedded hole 3, in each preformed hole 15
A grafting conducting rod 16 is inside fixed by the second unshape refractory, each conducting rod 16 passes through a privates
The 17 connection power supplys 6, are all connected with a second contactor 18 on each privates 17.
According to the specifically used situation of kiln and experience, melting furnaces go into operation operation start after 2 years to tank block residual thickness into
Row measures, and measures once daily, concrete operations are：Start motor 8 and conducting probe 11 is inserted by glass by transmission mechanism 10
Glass liquid 2, first contactor 12 are attracted, conductive pin 4, the first conducting wire 5, first contactor 12, power supply 6, the second conducting wire 7, indicator light
9, motor 8, motor 8, transmission device 10, conducting probe 11 and glass metal 2 constitute measure loop, and the break-make of measuring loop owns
Probe is proposed that glass metal, one-shot measurement finish after the completion of pre-buried conducting wire inspection, when some indicator light 9, which continues lamp, to be lighted, is said
1 inside of bright tank block has been advanced to the front end of the conductive pin 4 by the parting line 20 that glass metal 2 corrodes, and conductive pin 4 has touched glass
Glass liquid 2, measure loop are connected, illustrate that the tank block residual thickness at the measuring point reaches and tie up brick required thickness, one piece of tank block
On when having 1 or more measuring point bright light, illustrate that the tank block can carry out tying up brick for the first time and operate, in the present solution, will
Indicator light 9 is located in control room.With should be after first piece of spare brick 14 be etched, then second piece of spare brick 14 be tied up on the outside.
Claims (8)
1. a kind of device measuring the easy attack sites tank block residual thickness of glass melter, includes the tank block of melting furnaces（1）, molten
Glass metal is equipped in kiln（2）, it is characterised in that：In tank block（1）Outside be equipped with embedded hole（3）, embedded hole（3）With glass metal
（2）Concordantly, in embedded hole（3）Interior grafting conductive pin（4）, conductive pin（4）Pass through the first conducting wire（5）Connect power supply（6）, power supply
（6）Pass through the second conducting wire（7）Connect motor（8）, in the second conducting wire（7）Upper connection indicator light（9）, motor（8）It is filled by being driven
It sets（10）It is drivingly connected conducting probe（11）, conducting probe（11）With glass metal（2）It is correspondingly arranged.
2. a kind of device measuring the easy attack sites tank block residual thickness of glass melter according to claim 1, special
Sign is：In first conducting wire（5）Upper connection first contactor（12）.
3. a kind of device measuring the easy attack sites tank block residual thickness of glass melter according to claim 1, special
Sign is：In the motor（8）Using servo motor, the transmission device（10）For mutually matched lead screw and feed screw nut.
4. a kind of device measuring the easy attack sites tank block residual thickness of glass melter according to claim 1, special
Sign is：In the embedded hole（3）It is interior that the conductive pin is fixed by the first unshape refractory（4）.
5. a kind of device measuring the easy attack sites tank block residual thickness of glass melter according to claim 1, special
Sign is：In the tank block（1）External downside is additionally provided with thermal insulation board（13）, in thermal insulation board（13）Upside be equipped with spare brick
（14）, in spare brick（14）Outside be equipped with preformed hole（15）, preformed hole（15）With the glass metal（2）It is correspondingly arranged, pre-
It boxes out（15）Interior grafting conducting rod（16）, conducting rod（16）Pass through privates（17）Connect the power supply（6）.
6. a kind of device measuring the easy attack sites tank block residual thickness of glass melter according to claim 5, special
Sign is：In the privates（17）Upper connection second contactor（18）.
7. a kind of device measuring the easy attack sites tank block residual thickness of glass melter according to claim 5, special
Sign is：In the preformed hole（15）It is interior that the grafting conducting rod is fixed by the second unshape refractory（16）.
8. a kind of device measuring the easy attack sites tank block residual thickness of glass melter according to claim 5, special
Sign is：The spare brick（14）Pass through I-steel（19）It is fastened on the thermal insulation board（13）Upside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721874745.6U CN207779326U (en) | 2017-12-28 | 2017-12-28 | A kind of device measuring the easy attack sites tank block residual thickness of glass melter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721874745.6U CN207779326U (en) | 2017-12-28 | 2017-12-28 | A kind of device measuring the easy attack sites tank block residual thickness of glass melter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207779326U true CN207779326U (en) | 2018-08-28 |
Family
ID=63225472
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721874745.6U Active CN207779326U (en) | 2017-12-28 | 2017-12-28 | A kind of device measuring the easy attack sites tank block residual thickness of glass melter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207779326U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107941135A (en) * | 2017-12-28 | 2018-04-20 | 中建材蚌埠玻璃工业设计研究院有限公司 | A kind of device for measuring the easy attack sites tank block residual thickness of glass melter |
-
2017
- 2017-12-28 CN CN201721874745.6U patent/CN207779326U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107941135A (en) * | 2017-12-28 | 2018-04-20 | 中建材蚌埠玻璃工业设计研究院有限公司 | A kind of device for measuring the easy attack sites tank block residual thickness of glass melter |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101504319B (en) | Blast furnace online small-bore micro-damage furnace hearth side wall temperature detection method | |
| CN201698236U (en) | Aluminum liquid level control device and liquid level alarm controller thereof | |
| CN107941135A (en) | A kind of device for measuring the easy attack sites tank block residual thickness of glass melter | |
| CN104833401A (en) | Liquid crystal glass platinum channel glass liquid level measuring device and measuring method | |
| CN207779326U (en) | A kind of device measuring the easy attack sites tank block residual thickness of glass melter | |
| CN201267865Y (en) | Movable ladle liquid level detection apparatus | |
| CN104525926B (en) | Ladle roll off the production line judge method | |
| CN109262813A (en) | A kind of intelligent cement test piece maintenance water tank | |
| CN106319122B (en) | The method and apparatus of on-line measurement blast furnace crucibe slag iron level information | |
| CN202322899U (en) | Intelligent water supply device for steel converter steam drum | |
| CN111850209A (en) | Blast furnace iron runner erosion detection system and method | |
| CN207619452U (en) | Ladle dregs breaking device and refining furnace | |
| CN204401022U (en) | A kind of blast furnace cooling stave leakage detection locating device | |
| CN110453023B (en) | Blast furnace hearth elephant foot erosion prevention and analysis method | |
| CN209633322U (en) | A kind of intelligent cement test piece maintenance water tank | |
| CN207779505U (en) | A kind of molten iron level monitoring device | |
| CN219093578U (en) | Ladle baking continuous temperature measuring equipment | |
| CN111854842A (en) | Device and method for measuring inner diameter and temperature of RH dip pipe | |
| CN208059672U (en) | A kind of cooling tower catch basin automatic water replenishing system | |
| CN105258209B (en) | A kind of ground heating system water shortage means of defence, device and system | |
| CN214496431U (en) | Metal liquid level monitoring device in furnace and smelting furnace | |
| CN212894809U (en) | Automatic elephant trunk conduction formula molten steel detection device of converter | |
| CN216309140U (en) | Turnover type molten aluminum liquid level online monitoring and alarming device | |
| CN205571360U (en) | Ladle liquid monitoring device | |
| CN220811688U (en) | Traction type winch steel cable detection and control device for automatic lifting of sliding mode |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |