CN201046464Y - Rolling Mill Cross Zero Calibration Measuring Device - Google Patents

Rolling Mill Cross Zero Calibration Measuring Device Download PDF

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CN201046464Y
CN201046464Y CNU2007200710862U CN200720071086U CN201046464Y CN 201046464 Y CN201046464 Y CN 201046464Y CN U2007200710862 U CNU2007200710862 U CN U2007200710862U CN 200720071086 U CN200720071086 U CN 200720071086U CN 201046464 Y CN201046464 Y CN 201046464Y
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measuring device
rolling mill
main body
zero calibration
cross zero
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冯铁
贾铭华
乐建军
陈铀
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Baoshan Iron and Steel Co Ltd
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Baoshan Iron and Steel Co Ltd
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Abstract

本实用新型公开了一种轧机交叉零位标定测量装置,该测量装置包括本体和深度尺,本体为长方体结构,底部设有两个凸出的挡块,本体两端分别设有圆孔,圆孔贯穿本体的上、下面;两个深度尺分别插入本体两端的圆孔,并与本体固定。该测量装置通过深度尺进行测量,无需专业测量人员,测量和计算方式简单快捷,测量数据准确性高、误差小;由于本体与夹紧块的材料为铝合金,使得该测量装置的重量轻盈,使用方便,稳定性好,不但降低了劳动强度,又提高了工作效率,增加了经济效益。

Figure 200720071086

The utility model discloses a rolling mill cross zero calibration measuring device. The measuring device comprises a body and a depth gauge. The hole runs through the upper and lower sides of the main body; the two depth gauges are respectively inserted into the round holes at both ends of the main body and fixed with the main body. The measuring device uses a depth gauge to measure without professional measuring personnel. The measurement and calculation methods are simple and fast, the measurement data is highly accurate and the error is small; because the material of the body and the clamping block is aluminum alloy, the weight of the measuring device is light. It is easy to use and has good stability, which not only reduces labor intensity, but also improves work efficiency and economic benefits.

Figure 200720071086

Description

轧机交叉零位标定测量装置 Rolling Mill Cross Zero Calibration Measuring Device

技术领域 technical field

本实用新型涉及轧机辅助设备,更具体地说,涉及一种轧机交叉零位标定测量装置,该测量装置的测量数据真实可靠。The utility model relates to a rolling mill auxiliary equipment, more specifically, a rolling mill cross zero calibration measuring device, the measuring data of which is true and reliable.

背景技术 Background technique

PC轧机交叉零位标定就是测量PC轧机交叉头垫块的顶部基准面与机架基准面的实际距离,然后再与标准零位距离进行比较(见图1),算出差值,并比较与反馈值的差异是否在规定范围之内,(差异一般小于或等于0.5mm),如果不在规定范围就要根据实际差值进行标定修正数据。请参阅图1所示,目前,专用的轧机交叉零位标定测量装置10为“П”结构,包括横梁11和支持架12,横梁11下端设有横梁基准面111;两个相等的支持架12分别设于横梁11下端两侧,并与横梁11连接固定。测量时,请参阅图2所示,先将该测量装置的两支持架12底部分别设置在机架基准面1上,并与机架基准面1紧贴并固定;然后采用千分尺2先测出横梁基准面111与交叉头3垫块4的顶部基准面5的距离,由于交叉头3垫块4可以摆动,很少能够处在与横梁基准面111绝对平行的位置,所以需要在交叉头3垫块4的两侧对称点分别测量取值,计为a1和a2(单位:mm),然后计算出平均值为a(图中未示出);再用横梁基准面111与支持架12底部基准面121之间的固定距离L(一般为170mm)减去实测的平均值a,所得出的结果即为交叉头3垫块4顶部基准面5与机架基准面1的实际距离;最后通过与标准零位距离H进行比较,从而进行标定和修正。PC mill cross zero calibration is to measure the actual distance between the top reference plane of the PC mill cross head pad and the frame reference plane, and then compare it with the standard zero distance (see Figure 1), calculate the difference, and compare and give feedback Whether the value difference is within the specified range (the difference is generally less than or equal to 0.5mm), if it is not within the specified range, it is necessary to calibrate and correct the data according to the actual difference. Please refer to shown in Fig. 1, at present, special-purpose rolling mill cross zero calibration measuring device 10 is "П " structure, comprises crossbeam 11 and support frame 12, and crossbeam 11 lower end is provided with crossbeam datum plane 111; Two equal support stands 12 They are respectively arranged on both sides of the lower end of the beam 11, and are connected and fixed with the beam 11. When measuring, please refer to Fig. 2, the bottoms of the two supporting frames 12 of the measuring device are respectively set on the frame reference plane 1, and are closely attached to and fixed with the frame reference plane 1; then use the micrometer 2 to measure first The distance between the crossbeam datum plane 111 and the top datum plane 5 of the pad 4 of the crosshead 3, because the pad 4 of the crosshead 3 can swing, can rarely be in a position absolutely parallel to the crossbeam datum plane 111, so it needs to be in the crosshead 3 The symmetrical points on both sides of the spacer 4 are measured respectively, counted as a1 and a2 (unit: mm), and then the average value is calculated as a (not shown in the figure); The fixed distance L (generally 170mm) between the reference planes 121 minus the measured average value a, the result obtained is the actual distance between the top reference plane 5 of the crosshead 3 spacer 4 and the frame reference plane 1; finally pass It is compared with the standard zero distance H for calibration and correction.

由于整个该测量装置10是由槽钢和钢板焊接而成,总重量约为15kg,由于该测量装置10本身较重,并且实际所有基准面的位置均为侧向,(图2为测量时的俯视示意图),因此,在测量过程中,测量装置10需要两个测量人员一直抬起,并使得两支撑架12底部侧向紧靠在机架基准面1上,十分不便,测量人员经常不能很好地托住,容易产生晃动,造成支撑架12底部不能很好的紧贴机架基准面1上,导致数据a值严重失真;此外,测量a值所用的千分尺2需要专人测量,并且容易出现误差,更容易使得数据失真。Because the whole measuring device 10 is welded by channel steel and steel plate, the total weight is about 15kg, because the measuring device 10 itself is heavy, and the positions of all reference planes are actually lateral, (Fig. top view schematic diagram), therefore, in the measurement process, the measuring device 10 requires two measuring personnel to lift it up all the time, and makes the bottom of the two support frames 12 close to the frame datum plane 1 laterally, which is very inconvenient, and the measuring personnel often cannot If it is well supported, it is easy to shake, causing the bottom of the support frame 12 to not be well attached to the frame reference plane 1, resulting in serious distortion of the data a value; in addition, the micrometer 2 used to measure the a value needs to be measured by a special person, and it is easy to appear error, it is easier to distort the data.

实用新型内容Utility model content

针对现有技术中存在的上述测量装置较重、测量劳动强度大以及测量数据容易失真的缺点,本实用新型的目的是提供一种轧机交叉零位标定测量装置,该测量装置不但使用方便,而且测量数据准确。In view of the shortcomings of the above-mentioned measuring device in the prior art that are heavy, measuring labor-intensive and easily distorted measurement data, the purpose of this utility model is to provide a rolling mill cross zero calibration measuring device, which is not only easy to use, but also The measurement data is accurate.

为实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

该轧机交叉零位标定测量装置包括:The rolling mill cross zero calibration measurement device includes:

本体,本体为长方体结构,底部设有两个凸出的档块,本体两端分别设有圆孔,圆孔贯穿本体的上、下面;The main body, the main body is a cuboid structure, with two protruding stops at the bottom, and round holes at both ends of the main body, and the round holes run through the upper and lower parts of the main body;

深度尺,两个深度尺分别插入本体两端的圆孔,并与本体固定。Depth gauge, two depth gauges are respectively inserted into the round holes at both ends of the body, and fixed with the body.

所述的两个档块相对称,档块之间的距离与轧机交叉头垫块的长度相对应;所述的两个圆孔也相对称。The two stop blocks are symmetrical, and the distance between the stop blocks corresponds to the length of the crosshead block of the rolling mill; the two round holes are also symmetrical.

所述的本体上端还设有手柄,手柄为闭型框式结构,下端与本体连接固定。The upper end of the body is also provided with a handle, the handle is a closed frame structure, and the lower end is connected and fixed with the body.

所述的本体两侧还分别设有对称的支脚,支脚底部与本体底部持平,支脚一端与本体侧面连接固定。The two sides of the body are respectively provided with symmetrical legs, the bottom of the legs is level with the bottom of the body, and one end of the legs is connected and fixed to the side of the body.

所述的测量装置还包括夹紧块,夹紧块分别设于深度尺的两侧,夹紧块两端还分别设有螺孔,每两个夹紧块相对设置,通过螺栓和螺母连接,并与深度尺一侧及本体相夹紧固定。The measuring device also includes clamping blocks, which are respectively arranged on both sides of the depth gauge, and screw holes are respectively provided at both ends of the clamping blocks, and every two clamping blocks are arranged oppositely, connected by bolts and nuts, And it is clamped and fixed with one side of the depth gauge and the main body.

所述的本体与夹紧块的材料为铝合金。The material of the body and the clamping block is aluminum alloy.

在上述技术方案中,本实用新型的轧机交叉零位标定测量装置包括本体和深度尺,本体为长方体结构,底部设有两个凸出的档块,本体两端分别设有圆孔,圆孔贯穿本体的上、下面;两个深度尺分别插入本体两端的圆孔,并与本体固定。该测量装置通过深度尺进行测量,无需专业测量人员,测量和计算方式简单快捷,测量数据准确性高、误差小;由于本体与夹紧块的材料为铝合金,使得该测量装置的重量轻盈,使用方便,稳定性好,不但降低了劳动强度,又提高了工作效率,增加了经济效益。In the above technical solution, the rolling mill cross zero calibration measuring device of the present invention includes a body and a depth gauge. It runs through the upper and lower sides of the body; the two depth gauges are respectively inserted into the round holes at both ends of the body and fixed with the body. The measuring device uses a depth gauge to measure without professional measuring personnel. The measurement and calculation methods are simple and fast, the measurement data is highly accurate and the error is small; because the material of the body and the clamping block is aluminum alloy, the weight of the measuring device is light. It is easy to use and has good stability, which not only reduces labor intensity, but also improves work efficiency and economic benefits.

附图说明 Description of drawings

图1是现有技术的轧机交叉零位标定测量装置的结构示意图;Fig. 1 is the structural schematic diagram of the rolling mill cross zero calibration measuring device of the prior art;

图2是现有技术的测量装置的工作状态示意图;Fig. 2 is the working state schematic diagram of the measuring device of prior art;

图3是本实用新型的轧机交叉零位标定测量装置的结构分解示意图;Fig. 3 is a structural exploded schematic view of the rolling mill cross zero calibration measuring device of the present invention;

图4是本实用新型的测量装置的本体的结构示意图;Fig. 4 is a schematic structural view of the body of the measuring device of the present invention;

图5是本实用新型的测量装置的工作状态示意图。Fig. 5 is a schematic diagram of the working state of the measuring device of the present invention.

具体实施方式 Detailed ways

下面结合附图和实施例进一步说明本实用新型的技术方案。The technical scheme of the utility model is further described below in conjunction with the accompanying drawings and embodiments.

请结合图3、图4所示,本实用新型的轧机交叉零位标定测量装置20包括本体21和深度尺22,本体21为长方体结构,对本体21底部以及本体21两端的顶部表面进行精加工,使之保持平整光洁,将底部中间作为定位基准面211,在此需要说明的是,在加工时,要严格保证本体21两端的顶部表面与定位基准面211之间的距离公差和平行度,使本体21两端的顶部表面与定位基准面211之间的距离D(见图5)极为精确(距离D一般设计成20mm较佳)。本体底部上还设有两个凸出的档块212,两个档块212相对称,档块212之间的距离与轧机交叉头3垫块4的长度相对应。本体21两端分别设有相对称的圆孔213,圆孔213贯穿本体21的上、下面,并且圆孔213直径大于深度尺22直径。两个深度尺22分别插入本体21两端的圆孔213后穿出,并与本体21连接固定。本体21上端还设有手柄214,手柄214为闭型框式结构,手柄214下端与本体21焊接固定,形成一个整体,便于测量人员持握,而且还能够增加本体21的刚度,避免因长时间使用而发生变形,导致影响测量精度。本体21的两侧还分别设有对称的支脚215,支脚215共有两对,每个支脚215底部与本体21底部持平,支脚215一端与本体21侧面连接固定,该支脚215保证该测量装置20在测量时不会因为自身厚度过小而产生晃动。该测量装置20还包括夹紧块23,夹紧块23分别设于深度尺22的两侧,夹紧块23两端还分别设有螺孔231,每两个夹紧块23相对设置,通过螺栓232穿过螺孔231,并拧紧螺母233使两个夹紧块23连接,并将深度尺22上的支撑臂221一侧及本体21夹紧固定在两个夹紧块23之间,如图3所示,一共有八个夹紧块23用于两个深度尺22的夹紧固定。另外,本体21和夹紧块23均用硬质的铝合金材料制作而成,重量较轻,单人便能提起。Please refer to Fig. 3 and Fig. 4, the rolling mill cross zero calibration measuring device 20 of the present invention includes a main body 21 and a depth gauge 22, the main body 21 is a cuboid structure, and the bottom of the main body 21 and the top surfaces of the two ends of the main body 21 are finished. , to keep it flat and clean, and use the middle of the bottom as the positioning reference plane 211. It should be noted here that during processing, the distance tolerance and parallelism between the top surfaces of the two ends of the body 21 and the positioning reference plane 211 must be strictly guaranteed. The distance D (see FIG. 5 ) between the top surfaces of the two ends of the body 21 and the positioning reference plane 211 is extremely precise (the distance D is generally designed to be 20 mm and is better). Two protruding stop blocks 212 are also arranged on the bottom of the body, and the two stop blocks 212 are symmetrical, and the distance between the stop blocks 212 corresponds to the length of the cushion block 4 of the crosshead 3 of the rolling mill. The two ends of the body 21 are respectively provided with symmetrical round holes 213 , the round holes 213 pass through the upper and lower sides of the body 21 , and the diameter of the round holes 213 is larger than the diameter of the depth gauge 22 . The two depth gauges 22 are respectively inserted into the round holes 213 at both ends of the body 21 and passed out, and are connected and fixed with the body 21 . The upper end of the main body 21 is also provided with a handle 214. The handle 214 is a closed frame structure. The lower end of the handle 214 is welded and fixed with the main body 21 to form a whole, which is convenient for the measuring personnel to hold. Deformation occurs due to use, which affects measurement accuracy. Both sides of the body 21 are also respectively provided with symmetrical legs 215. There are two pairs of legs 215. The bottom of each leg 215 is flat with the bottom of the body 21. One end of the legs 215 is connected and fixed to the side of the body 21. The legs 215 ensure that the measuring device 20 When measuring, there will be no shaking due to its small thickness. The measuring device 20 also includes clamping blocks 23, the clamping blocks 23 are respectively arranged on both sides of the depth gauge 22, and the two ends of the clamping block 23 are respectively provided with screw holes 231, and every two clamping blocks 23 are arranged oppositely. The bolt 232 passes through the screw hole 231, and the nut 233 is tightened to connect the two clamping blocks 23, and the side of the support arm 221 on the depth gauge 22 and the body 21 are clamped and fixed between the two clamping blocks 23, as As shown in FIG. 3 , there are altogether eight clamping blocks 23 for clamping and fixing the two depth gauges 22 . In addition, the body 21 and the clamping block 23 are both made of hard aluminum alloy material, which is light in weight and can be lifted by a single person.

请参阅图5所示,测量时,先握住手柄214将本体21设置在PC轧机交叉头3垫块4上,使定位基准面211与交叉头3垫块4的顶部基准面5相贴紧,并使交叉头3垫块4设于两档块212之间,与两档块212相卡紧,能够保证深度尺22测量的两点为中心对称,最终保证算出的平均值与真实值接近;再通过夹紧块23夹紧固定深度尺22,然后分别将两个深度尺22的游标222伸出,直到游标222分别顶到机架基准面1上为止,然后锁住深度尺22的游标222。此时分别读取两个深度尺22的刻度值,计为H1、H2,(H1、H2即分别为本体21两端的顶部表面与交叉头3垫块4的顶部基准面5之间的测量距离);然后通过公式H0=(H1+H2)÷2计算得出平均值H0(图中未示出);然后再用平均值H0减去本体21两端的顶部表面与定位基准面211之间的距离D,即可得出轧机交叉头3垫块4的顶部基准面5与机架基准面1的实际距离,最后再与标准零位距离H进行比较,从而进行标定和修正。Please refer to Figure 5, when measuring, first hold the handle 214 and set the main body 21 on the pad 4 of the cross head 3 of the PC mill, so that the positioning reference plane 211 is closely attached to the top reference plane 5 of the pad 4 of the cross head 3 , and make the pad 4 of the intersection head 3 set between the two stop blocks 212, and be clamped with the two stop blocks 212, so as to ensure that the two points measured by the depth gauge 22 are centered and symmetrical, and finally ensure that the calculated average value is close to the real value Clamp and fix the depth gauge 22 by the clamping block 23 again, then stretch out the vernier 222 of the two depth gauges 22 respectively, until the vernier 222 pushes on the frame datum plane 1 respectively, then lock the vernier of the depth gauge 22 222. Read the scale values of two depth rulers 22 respectively at this moment, count as H1, H2, (H1, H2 are respectively the measuring distance between the top surface at the two ends of the body 21 and the top datum surface 5 of the cross head 3 cushion block 4 ); then by the formula H0=(H1+H2)÷2 calculate the average H0 (not shown in the figure); The distance D can be used to obtain the actual distance between the top datum plane 5 of the pad 4 of the rolling mill crosshead 3 and the frame datum plane 1, and finally compare it with the standard zero distance H for calibration and correction.

由于现有技术的测量方式是利用测量装置的固定参数(距离L)减去测量数据所得到的差值即为实测位置,因此实测值为间接得到的;而本实用新型的测量方式是利用测量数据减去测量装置的固定参数(距离D)所得到的差值即为实测位置,因此该实测值为直接得到,累计误差与现有技术相比较少,并且距离D远小于距离L,使得本实用新型的加工误差也小很多,并且由于深度尺使用方便,无需专业人员,使得测量数据更为准确真实。另外,由于本实用新型的材料轻盈,使用十分方便,劳动强度大大减小,更加提高了测量速度,测量时间缩短了一倍以上,效果明显。Because the measurement method of the prior art is to utilize the fixed parameter (distance L) of the measuring device to subtract the difference obtained by the measurement data to be the measured position, so the measured value is obtained indirectly; and the measurement method of the utility model utilizes the measurement The difference obtained by subtracting the fixed parameter (distance D) of the measuring device from the data is the measured position, so the measured value is obtained directly, the cumulative error is less compared with the prior art, and the distance D is much smaller than the distance L, making this The processing error of the utility model is also much smaller, and because the depth gauge is easy to use and does not require professionals, the measurement data is more accurate and real. In addition, because the material of the utility model is light and light, the use is very convenient, the labor intensity is greatly reduced, the measurement speed is further improved, and the measurement time is more than doubled, so the effect is obvious.

本技术领域中的普通技术人员应当认识到,以上的实施例仅是用来说明本实用新型,而并非用作为对本实用新型的限定,只要在本实用新型的实质精神范围内,对以上所述实施例的变化、变型都将落在本实用新型的权利要求书范围内。Those of ordinary skill in the art should recognize that the above embodiments are only used to illustrate the utility model, rather than as a limitation to the utility model, as long as within the spirit of the utility model, the above-mentioned The changes and modifications of the embodiments will all fall within the scope of the claims of the present utility model.

Claims (6)

1.一种轧机交叉零位标定测量装置,其特征在于,1. A rolling mill cross zero calibration measurement device, characterized in that, 该测量装置包括:The measuring device consists of: 本体,本体为长方体结构,底部设有两个凸出的档块,本体两端分别设有圆孔,圆孔贯穿本体的上、下面;The main body, the main body is a cuboid structure, with two protruding stops at the bottom, and round holes at both ends of the main body, and the round holes run through the upper and lower parts of the main body; 深度尺,两个深度尺分别插入本体两端的圆孔,并与本体固定。Depth gauge, two depth gauges are respectively inserted into the round holes at both ends of the body, and fixed with the body. 2.如权利要求1所述的轧机交叉零位标定测量装置,其特征在于:2. The rolling mill cross zero calibration measuring device according to claim 1, characterized in that: 所述的两个档块相对称,档块之间的距离与轧机交叉头垫块的长度相对应;所述的两个圆孔也相对称。The two stop blocks are symmetrical, and the distance between the stop blocks corresponds to the length of the crosshead block of the rolling mill; the two round holes are also symmetrical. 3.如权利要求1所述的轧机交叉零位标定测量装置,其特征在于:3. The rolling mill cross zero calibration measuring device according to claim 1, characterized in that: 所述的本体上端还设有手柄,手柄为闭型框式结构,下端与本体连接固定。The upper end of the body is also provided with a handle, the handle is a closed frame structure, and the lower end is connected and fixed with the body. 4.如权利要求1所述的轧机交叉零位标定测量装置,其特征在于:4. The rolling mill cross zero calibration measuring device according to claim 1, characterized in that: 所述的本体两侧还分别设有对称的支脚,支脚底部与本体底部持平,支脚一端与本体侧面连接固定。The two sides of the body are respectively provided with symmetrical legs, the bottom of the legs is level with the bottom of the body, and one end of the legs is connected and fixed to the side of the body. 5.如权利要求1所述的轧机交叉零位标定测量装置,其特征在于:5. The rolling mill cross zero calibration measuring device according to claim 1, characterized in that: 所述的测量装置还包括夹紧块,夹紧块分别设于深度尺的两侧,夹紧块两端还分别设有螺孔,每两个夹紧块相对设置,通过螺栓和螺母连接,并与深度尺一侧及本体相夹紧固定。The measuring device also includes clamping blocks, which are respectively arranged on both sides of the depth gauge, and screw holes are respectively provided at both ends of the clamping blocks, and every two clamping blocks are arranged oppositely, connected by bolts and nuts, And it is clamped and fixed with one side of the depth gauge and the main body. 6.如权利要求1-5中的任一项所述的轧机交叉零位标定测量装置,其特征在于:6. The rolling mill cross zero calibration measurement device according to any one of claims 1-5, characterized in that: 所述的本体与夹紧块的材料为铝合金。The material of the body and the clamping block is aluminum alloy.
CNU2007200710862U 2007-06-14 2007-06-14 Rolling Mill Cross Zero Calibration Measuring Device Expired - Fee Related CN201046464Y (en)

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CNU2007200710862U CN201046464Y (en) 2007-06-14 2007-06-14 Rolling Mill Cross Zero Calibration Measuring Device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107030117A (en) * 2017-04-05 2017-08-11 河钢股份有限公司承德分公司 The caliberating device and method of a kind of hot-strip finishing mill movable block mechanical zero
CN106734248B (en) * 2015-11-19 2018-10-09 鞍钢股份有限公司 Method for measuring zero position of cross head of rolling mill

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106734248B (en) * 2015-11-19 2018-10-09 鞍钢股份有限公司 Method for measuring zero position of cross head of rolling mill
CN107030117A (en) * 2017-04-05 2017-08-11 河钢股份有限公司承德分公司 The caliberating device and method of a kind of hot-strip finishing mill movable block mechanical zero
CN107030117B (en) * 2017-04-05 2020-07-10 河钢股份有限公司承德分公司 Calibration device and method for mechanical zero position of moving block of hot-rolled strip steel finishing mill

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