Summary of the invention
The utility model is for avoiding above-mentioned existing in prior technology weak point, provide a kind of pressure to follow the stamping-out buffer unit automatically with pressurizing cylinder, when maximum stamping-out cushion effect only is the 1/N of nominal pressure, (for example N can be 2,3,4) the interior sectional area of cushion cylinder is manufactured and designed only 1/N, and accomplish to make cushion effect to follow blanking pressure automatically for sectional area in the master cylinder, thereby with the interior area of section that reduces cushion dashpot, reduce system cost, reduce and take up room.
The technical scheme that the utility model technical solution problem is adopted is:
The utility model adopts by master cylinder, cushion dashpot, pressure off-load controll block, and the pressure that the backhaul solenoid directional control valve constitutes is followed the stamping-out buffer gear automatically;
Design feature of the present utility model is pressurizing cylinder to be set and to provide the pressurizing cylinder in the loop that the resets solenoid directional control valve that resets for pressurizing cylinder, pressurizing cylinder is input with the stamping-out pressure signal, and the output pressure after the pressurizing cylinder supercharging transfers to cushion dashpot by damping hole as compensator or trimmer pressure.
Compared with the prior art, the beneficial effects of the utility model are embodied in:
The utility model is to increase a pressurizing cylinder with less swept volume is set on existing pressure is followed the basis of stamping-out buffer gear automatically, if the pressure ratio of pressurizing cylinder is N: 1, then on the basis that keeps original performance, the interior sectional area of cushion cylinder is compressible to be the 1/N in cross section in the master cylinder, and cushion effect is followed blanking pressure automatically, and this will be in economical with materials, reduce cost, reduce each side such as take up room brings remarkable result.
The specific embodiment
Referring to accompanying drawing, by prior art, adopt, and the pressure that backhaul solenoid directional control valve Y3 constitutes is followed the stamping-out buffer gear automatically by master cylinder 1, cushion dashpot 2, pressure off-load controll block Y2.
In the present embodiment, on the basis of above-mentioned prior art, increase a pressurizing cylinder 3 with less swept volume is set, its pressure ratio is N: 1, and pressurizing cylinder solenoid directional control valve Y1 that resets, specifically adopting Y1 is the two-position four-way solenoid directional control valve.Pressurizing cylinder 3 is to be input signal with stamping-out pressure P 1, and the output of pressurizing cylinder 3 transfers to cushion dashpot 2 by damping hole K1 as compensator or trimmer pressure P2.
As shown in the figure, the oil cylinder internal diameter that master cylinder 1 is set is D1, and cushion dashpot 2 is two, and the cylinder bore of each cushion dashpot 2 is D2, and the big cylinder bore of pressurizing cylinder 3 is D3, and little cylinder bore is D4, pressure ratio=(D3/D4)
2
Below provide the parameter mix proportion scheme of each oil cylinder for example:
1, the nominal pressure of master cylinder 1 is 5000KN, and sectional area is 2000cm in the master cylinder
2, oil cylinder inside diameter D 1=500mm.
2, maximum cushioning power is 2500KN, is 1/2 of nominal pressure, selects two cushion dashpots 2 for use, and the range of cushion dashpot is 100mm.
3, the cushion effect of each cushion dashpot 2 is 1250KN, sectional area 500cm in the cushion dashpot
2, cushion dashpot inside diameter D 2=250mm.
4, sectional area is decided to be 2000/10=200cm by sectional area design in 1/10 master cylinder in the vat of pressurizing cylinder 3
2, D3=160mm.
The pressure ratio of pressurizing cylinder 32: 1, i.e. P2: P1=2: 1.
Sectional area in the little cylinder of pressurizing cylinder 3=200 ÷ 2=100cm
2, select D4=110mm.
Pressurizing cylinder range 100mm.
The buffering course of work is as follows:
Stamping-out buffering: in the stamping-out process, the pressure P 1 that is produced by blanking pressure increases to P2 through pressurizing cylinder 3 with pressure, and P2=2P1, P2 pass to two cushion dashpots 2.Like this, yes has followed blanking pressure automatically for cushion effect.When workpiece 4 was punched fracture, just cushion dashpot 2 was held slide block 5, and the solenoid directional control valve among the pressure off-load this moment controll block Y2 powers on, and the high-voltage oil liquid of two cushion dashpot bottoms is through damping hole and solenoid directional control valve time-delay release, thus the realization pooling feature.
Oil cylinder resets:
Reset solenoid directional control valve Y1 and backhaul solenoid directional control valve Y3 of pressurizing cylinder powers on, and under the effect of backhaul pressure oil P3, promoted:
The backhaul of a, master cylinder 1.
The jack-up of b, cushion dashpot 2 resets.
Resetting of c, pressurizing cylinder 3.