CN201033337Y - Curved surface steel plate fire and water shaping device - Google Patents
Curved surface steel plate fire and water shaping device Download PDFInfo
- Publication number
- CN201033337Y CN201033337Y CNU2007200119143U CN200720011914U CN201033337Y CN 201033337 Y CN201033337 Y CN 201033337Y CN U2007200119143 U CNU2007200119143 U CN U2007200119143U CN 200720011914 U CN200720011914 U CN 200720011914U CN 201033337 Y CN201033337 Y CN 201033337Y
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- Prior art keywords
- height adjustment
- welding gun
- curved surface
- plate
- model
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- Expired - Lifetime
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 17
- 239000010959 steel Substances 0.000 title claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 18
- 238000007493 shaping process Methods 0.000 title description 2
- 238000003466 welding Methods 0.000 claims description 37
- 239000000498 cooling water Substances 0.000 claims description 8
- 238000010276 construction Methods 0.000 abstract description 4
- 239000007769 metal material Substances 0.000 abstract description 2
- 230000009347 mechanical transmission Effects 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000002485 combustion reaction Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000008676 import Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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Abstract
The utility model relates to a line heat forming apparatus to blend steel plates, which belongs to technical field of the naval architecture and ocean structure construction as well as the heat processing and forming of metallic materials. The utility model adopts a mini I-axis position control mechanical transmission in work. Due to the organic combination of a transversal running mechanism, a manual adjusting mechanism and an automatic height adjusting mechanism, the utility model has the advantages of simple structure, small overall dimensions, light weight, high manual portability, flexible operation, reliable running and high processing accuracy, thereby meeting demands for processing a variety of plates into required curving faces. The utility model is particularly applicable to construction sites, and working efficiency can be improved while product quality can be guaranteed. Ship building yards can use the apparatus to solve a key problem impeding the shipbuilding schedule. The utility model provides technical supports to shorten the shipbuilding period as well as raising shipbuilding amount.
Description
Technical field
The utility model relates to a kind of plate with curved surface flame and water forming device, and it belongs to boats and ships and marine structure manufacturing and metal material heat processing shaping field.
Background technology
The ship hull surface outside plate is can not open up curved surface by three-dimensional to constitute mostly, and plane steel plate is processed into the ship hull surface shape, and the method that at present domestic and international shipyard all adopts the extreme misery of manual work to shape realizes.Efficient is low, quality instability etc. influenced whole shipbuilding period and shipbuilding quality.Japan, Korea S etc. are all carrying out the research of ship hull surface steel plate flame and water forming system of processing, but also fundamentally do not solve the problem of enhancing productivity.Especially develop large-scale curved steel plate flame and water forming automatic processing system technical difficulty height, investment greatly, can not use at the construction field (site), so its scope of application has been subjected to considerable restraint.
Summary of the invention
In order to solve the production efficiency that improves the processing of plate with curved surface flame and water forming, can use at the construction field (site) easily and flexibly, guarantee the shipbuilding quality and shorten shipbuilding period, the utility model provides a kind of plate with curved surface flame and water forming device, this device should adopt electrical control and machine driving to combine, adopt easy manual adjustment and location, finish operations such as walking, flame and water spray automatically.This device also should be simple in structure, and flexible operation is specially adapted to site operation, enhances productivity, and guarantees the quality of production.
The technical scheme that its technical problem that solves the utility model adopts is: a kind of plate with curved surface flame and water forming device, it mainly comprises a usefulness flame heat and the water-cooled processing equipment hand be made up of welding gun and cooling water pipe, a casing of forming by small-sized I axle positioning control case and mechanical gear, the vertical Height Adjustment mechanism and the horizontal walking mechanism of processing equipment hand just are located in the mechanical gear, the supporting framework that casing is made up of longitudinal member and cross member is provided with 2 fixed supporting legs and one in frame underneath and can adjusts supporting leg.The vertical Height Adjustment mechanism of described processing equipment hand comprises the automatic Height Adjustment of a manual Height Adjustment mechanism and mechanism; Described horizontal walking mechanism matches with longitudinal rail through vertical flute profile slide block, and manually Height Adjustment mechanism matches with the Height Adjustment guide rail through Height Adjustment flute profile slide block; The upper end of described Height Adjustment guide rail and longitudinal rail is connected with upper junction plate, and the lower end is held support with imitative profile shaft and connected.The horizontal walking mechanism of described processing equipment hand mainly is a driving mechanism that the ball screw is moved laterally by alternating current generator driving ball-screw, also comprises the guiding mechanism that a horizontal flute profile slide block slides on horizontal line slideway; The upper end of a connecting plate is connected with horizontal flute profile slide block, and the lower end is connected with the ball screw, and center fixed has vertical flute profile slide block.Described manual Height Adjustment mechanism mainly is made up of the welding gun hanging board and the Height Adjustment screw that are connected with Height Adjustment flute profile slide block, the welding gun body before welding gun behind fixture block, the welding gun fixture block and welding gun carriage be fixed on the welding gun hanging board, the top of welding gun hanging board with adjust screw and become to be threaded.Described automatic Height Adjustment mechanism by the imitative steel band of model of flexibility, go up backstay, the modeling machine structure formed of backstay and positioning and locking screw down; After described framework was positioned on the plate with curved surface, following backstay withstood on the plate with curved surface, and last backstay withstands under the flexible imitative steel band of model, the screwed in place lock-screw; Being installed in imitative profile shaft holds imitative profile shaft on the support and holds on the imitative steel band of model of flexibility and roll.
The guiding theory of technique scheme is: this plate with curved surface flame and water forming device adopts the transmission of electrical control machinery to fulfil assignment, the horizontal walking mechanism that is located in the mechanical gear can guarantee that welding gun moves laterally in certain scope, welding gun is set by manual Height Adjustment mechanism from the distance of plate with curved surface, because plate with curved surface is an arc, the modeling machine structure can guarantee that welding gun moves by the arching trajectory of plate with curved surface, make welding gun laterally keeping equidistant with plate with curved surface all the time in the moving process, plate with curved surface is evenly heated with the flame of realizing the welding gun ejection.
The beneficial effects of the utility model are: this plate with curved surface flame and water forming device adopts small-sized I axle positioning control machine driving to fulfil assignment, because laterally walking mechanism, manually Height Adjustment mechanism and the combination of Height Adjustment mechanism automatically, make that this apparatus structure is simple, the complete machine size is little, in light weight, be convenient to that manpower moves, flexible operation, reliable operation, machining accuracy height, can satisfy various sheet materials and be processed to the curved surface that requires, be specially adapted to site operation, enhance productivity, guarantee the quality of production.This equipment is used in the shipyard, can solve a key issue that influences the shipbuilding manufacturing schedule, and for shortening shipbuilding period, improving the shipbuilding total amount provides technical support.
Description of drawings
The utility model is described in further detail below in conjunction with drawings and Examples.
Fig. 1 is a kind of vertical section structure figure of plate with curved surface flame and water forming device.
Fig. 2 is the cross section structure figure of a kind of plate with curved surface flame and water forming device shown in Figure 1.
Among the figure: 1, alternating current generator, 2, right carriage, 3, ball-screw, 3a, the ball screw, 4, horizontal line slideway, 4a, horizontal flute profile slide block, 5, flexible imitative steel band of model, 5a, last convex globoidal, 5b, following cancave cambered surface, 6, casing, 6a, mechanical gear, 6b, small-sized I axle positioning control case, 7, left tray, 8, left shaft holder, 8a, left bearing, 9, longitudinal member, 9a, cross member, 9b, can adjust supporting leg, 9c, fixed supporting leg, 10, carriage, 11, following backstay, 12, locking nut, 13, plate with curved surface, 14, the right bearing seat, 14a, right bearing, 15, coupling band, 16, longitudinal rail, 16a, vertical flute profile slide block, 17, the Height Adjustment guide rail, 17a, Height Adjustment flute profile slide block, 18, fixture block before the welding gun, 18a, fixture block behind the welding gun, 19, the welding gun hanging board, 19a, microscler perforate, 20, the welding gun carriage, 21, arc welding gun head, 21a, the welding gun body, 22, cooling water pipe, 23, positioning sleeve, 23a, the positioning and locking screw, 24, last backstay, 25, imitative profile shaft holds support, 26, imitative profile shaft holds screw, 27, imitative profile shaft holds, and 28, connecting plate, 29, the Height Adjustment screw, 30, hanging hook, A, the combustion mixture import, B, cooling water inlet, C, thermal-flame.
The specific embodiment
At Fig. 1, among the embodiment shown in 2, this plate with curved surface flame and water forming device mainly comprises a usefulness flame heat and the water-cooled processing equipment hand be made up of welding gun 21 and cooling water pipe 22, a casing 6 of forming by small-sized I axle positioning control case 6b and mechanical gear 6a, the vertical Height Adjustment mechanism and the horizontal walking mechanism of processing equipment hand just are located among the mechanical gear 6a, casing 6 is by 4 longitudinal members 9 and 4 supporting frameworks that cross member 9a is integrally welded, be provided with 2 fixed supporting leg 9c and one in frame underneath and can adjust supporting leg 9b, on the plate with curved surface 13 that allows this equipment stand in to keep flat by this three-point support, can adjust available locking nut 12 lockings in back, supporting leg 9b location.
The horizontal walking mechanism of above-mentioned processing equipment hand mainly is a driving mechanism that ball screw 3a is moved laterally by alternating current generator 1 driving ball-screw 3, the left end of ball-screw 3 is provided with left tray 7, left shaft holder 8 and left bearing 8a on casing 6, the right-hand member of ball-screw 3 is provided with right carriage 2, right bearing seat 14 and right bearing 14a on casing 6, ball-screw 3 is connected with alternating current generator 1 by coupling band 15; Also comprise the guiding mechanism that a horizontal flute profile slide block 4a slides on horizontal line slideway 4, laterally two ends of line slideway 4 are fixed on the casing 6; The upper end of a connecting plate 28 is connected with horizontal flute profile slide block 4a, and the lower end is connected with ball screw 3a, and center fixed has vertical flute profile slide block 16a.
The vertical Height Adjustment mechanism of above-mentioned processing equipment hand comprises the automatic Height Adjustment of a manual Height Adjustment mechanism and mechanism.
Manually Height Adjustment mechanism mainly is made up of the welding gun hanging board 19 and the Height Adjustment screw 29 that are connected with Height Adjustment flute profile slide block 17a, welding gun body 21a and cooling water pipe 22 before welding gun behind fixture block 18, the welding gun fixture block 18a and welding gun carriage 20 be fixed on the welding gun hanging board 19, the top of welding gun hanging board 19 with adjust screw and be threaded for 29 one-tenth.
Automatically Height Adjustment mechanism imitates the modeling machine structure that steel band of model 5, last backstay 24, following backstay 11 and positioning and locking screw 23a form by flexibility; Two ends of flexible imitative steel band of model 5 are separately fixed on left tray 7 and the right carriage 2, backstay 11 is folding being placed on the carriage 10 not working at present, after this equipment is positioned on the plate with curved surface 13, following backstay 11 just withstands on the plate with curved surface 13, the last backstay 24 that passes positioning sleeve 23 withstands on flexible imitative steel band of model 5 times, and screwed in place lock-screw 23a makes backstay 24 fixing; If the cambered surface of plate with curved surface 13 is epireliefs or recessed, also corresponding the becoming of then flexible imitative steel band of model 5 goes up convex globoidal 5a or following cancave cambered surface 5b; Holding screw 26 by imitative profile shaft is installed in imitative profile shaft and holds imitative profile shaft on the support 25 and hold 27 and roll on the imitative steel band of model 5 of flexibility.
Above-mentioned horizontal walking mechanism matches with longitudinal rail 16 through vertical flute profile slide block 16a, and manually Height Adjustment mechanism matches with Height Adjustment guide rail 17 through Height Adjustment flute profile slide block 17a; The upper end of Height Adjustment guide rail 17 and longitudinal rail 16 is connected with upper junction plate 25a, and the lower end is held support 25 with imitative profile shaft and connected; Height Adjustment screw 29 passes upper junction plate 25a and is provided with locking nut, and it is to pass from the microscler perforate 19a that is located on the welding gun hanging board 19 that imitative profile shaft holds support 25.
In sum, this equipment is laterally walking mechanism, manual Height Adjustment mechanism and automatic Height Adjustment mechanism organically combine.A represents the combustion mixture import among the figure, and B represents cooling water inlet, and C represents the thermal-flame of arc welding gun head 21 ejections.Combustion mixture and cooling water sebific duct hang on the hanging hook 30.
Claims (4)
1. plate with curved surface flame and water forming device, it mainly comprises a usefulness flame heat and the water-cooled processing equipment hand be made up of welding gun (21) and cooling water pipe (22), a casing (6) of forming by small-sized I axle positioning control case (6b) and mechanical gear (6a), the vertical Height Adjustment mechanism and the horizontal walking mechanism of processing equipment hand just are located in the mechanical gear (6a), the supporting framework that casing (6) is made up of longitudinal member (9) and cross member (9a) is provided with 2 fixed supporting legs (9c) and one in frame underneath and can adjusts supporting leg (9b); It is characterized in that: the vertical Height Adjustment mechanism of described processing equipment hand comprises the automatic Height Adjustment of a manual Height Adjustment mechanism and mechanism; Described horizontal walking mechanism matches with longitudinal rail (16) through vertical flute profile slide block (16a), and manually Height Adjustment mechanism matches with Height Adjustment guide rail (17) through Height Adjustment flute profile slide block (17a); The upper end of described Height Adjustment guide rail (17) and longitudinal rail (16) is connected with upper junction plate (25a), and the lower end is held support (25) with imitative profile shaft and connected.
2. according to the described plate with curved surface flame and water forming of claim 1 device; It is characterized in that: the horizontal walking mechanism of described processing equipment hand mainly is a driving mechanism that ball screw (3a) is moved laterally by alternating current generator (1) driving ball-screw (3), also comprises the guiding mechanism that a horizontal flute profile slide block (4a) upward slides at horizontal line slideway (4); The upper end of a connecting plate (28) is connected with horizontal flute profile slide block (4a), and the lower end is connected with ball screw (3a), and center fixed has vertical flute profile slide block (16a).
3. according to claim 1 or 2 described plate with curved surface flame and water forming devices; It is characterized in that: described manual Height Adjustment mechanism mainly is made up of welding gun hanging board (19) that is connected with Height Adjustment flute profile slide block (17a) and Height Adjustment screw (29), welding gun body (21a) before welding gun behind fixture block (18), the welding gun fixture block (18a) and welding gun carriage (20) be fixed on the welding gun hanging board (19), the top of welding gun hanging board (19) with adjust screw (29) and become to be threaded.
4. according to claim 1 or 3 described plate with curved surface flame and water forming devices; It is characterized in that: described automatic Height Adjustment mechanism by the imitative steel band of model (5) of flexibility, go up backstay (24), the modeling machine structure formed of backstay (11) and positioning and locking screw (23a) down; After described framework was positioned on the plate with curved surface (13), following backstay (11) withstood on the plate with curved surface (13), and last backstay (24) withstands under the flexible imitative steel band of model (5), screwed in place lock-screw (23a); Being installed in imitative profile shaft holds imitative profile shaft on the support (25) and holds (27) and go up in the imitative steel band of model (5) of flexibility and roll.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200119143U CN201033337Y (en) | 2007-04-25 | 2007-04-25 | Curved surface steel plate fire and water shaping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200119143U CN201033337Y (en) | 2007-04-25 | 2007-04-25 | Curved surface steel plate fire and water shaping device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201033337Y true CN201033337Y (en) | 2008-03-12 |
Family
ID=39194230
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200119143U Expired - Lifetime CN201033337Y (en) | 2007-04-25 | 2007-04-25 | Curved surface steel plate fire and water shaping device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201033337Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100429013C (en) * | 2007-04-25 | 2008-10-29 | 大连理工大学 | Portable semi-automatic processing machine of plate with curved surface |
| CN105436272A (en) * | 2014-08-29 | 2016-03-30 | 西门子（中国）有限公司 | Method for manufacturing large curved-surface component of turbine |
-
2007
- 2007-04-25 CN CNU2007200119143U patent/CN201033337Y/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100429013C (en) * | 2007-04-25 | 2008-10-29 | 大连理工大学 | Portable semi-automatic processing machine of plate with curved surface |
| CN105436272A (en) * | 2014-08-29 | 2016-03-30 | 西门子（中国）有限公司 | Method for manufacturing large curved-surface component of turbine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Effective date of abandoning: 20070425 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |