CN200995905Y - Carbon-fibre drum structure for machinery - Google Patents
Carbon-fibre drum structure for machinery Download PDFInfo
- Publication number
- CN200995905Y CN200995905Y CN 200620166474 CN200620166474U CN200995905Y CN 200995905 Y CN200995905 Y CN 200995905Y CN 200620166474 CN200620166474 CN 200620166474 CN 200620166474 U CN200620166474 U CN 200620166474U CN 200995905 Y CN200995905 Y CN 200995905Y
- Authority
- CN
- China
- Prior art keywords
- carbon fiber
- mouth piece
- stainless steel
- fiber layer
- steel tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Pistons, Piston Rings, And Cylinders (AREA)
Abstract
A carbon fiber drum is used on machine, which is characterized in that the drum comprises a stainless steel pipe with a carbon fiber layer inside the pipe, a front sealing part with a jointing hole at one end and a stuffing region at the other end, the stuffing region is arranged at one end of the carbon fiber layer through the stainless steel pipe, a rear sealing part with a stuffing region at one end, the stuffing region is arranged at the other end of the carbon fiber layer. The carbon fiber layer, the front sealing part and the rear sealing part are all stuck inside the stainless steel pipe.
Description
Technical field
The utility model is relevant a kind of structure that is used for carbon fiber cylinder mechanically.
Background technology
The driving drum that the industry machine is used, generally all adopt material manufacture such as metallic steel or aluminium, because as its requirement on machining accuracy height of cylinder of carrying usefulness, for roughness of surface, cylinder out of roundness, concentricity quite harsh standard is arranged all, and the requirement that can reach precision like this with numerical control machining is only arranged.Therefore its material all selects for use metallic material in order to processing, and reaches its rigidity requirement.
In the past in the panel industry before 5.5 generations, the conveying cylinder on the manufacturing line be adopt can anti-strong acid, the manufacturing of alk stainless steel.Enter after 6 generations, face glass strengthens, and described stainless steel drum also must extend, but, make its lengthening back produce deflection, not apply the distortion TL of face glass because of the deadweight of stainless steel drum, because the thickness of face glass is quite thin, approximately only 0.7mm breaks after the distortion easily.Therefore after 6 generations, in order to solve the above problems, and adopt a kind of carbon fiber cylinder.
With reference to Fig. 1, be the process block diagram of the manufacture method of the carbon fiber cylinder after 6 generations.For the strong acid that adapts to environment for use, the erosion of strong base solution, therefore still select stainless steel tube for use, and the deadweight deflection behind described stainless steel tube lengthening is big, is the stainless steel pipe of selecting hollow for use.To the outside dimension that is slightly larger than requirement, described interior pipe needs elder generation through cleaning degrease with its surface working, and the coarse processing of centreless grinding is done at the pipe place within it again, manages gluing with in it.
At this moment, prepare carbon fiber pipe, become rough surface, and proofread and correct its external diameter size unanimity, and the long more carbon fiber pipe of length when it proofreaies and correct straigheness, concentric circularity, is a big process variables with centreless grinding once compression molding.After the endoporus processing, and gluing.
Described carbon fiber pipe is glued in the described stainless steel tube, utilizes the oven braking sclerosis, and in the gummed process, must cooperate, guarantee that glue does not depart from one side or an end with special tool.
With the above-mentioned combined type unlike material one tubing of finishing, two end involution metals seal the mode of utilizing the welding of putting on the shelf, and two end metal assemblies are welded driving fit at described above-mentioned stainless steel tube two ends.
The combined type tubing palpus of finishing is through detailed manufacture, and removal welding lines, and will reserve external diameter and be machined to preliminary dimension, be that standard is processed once more with the external diameter, the perforation of two end axle center is so that supply the bearing of resting barrel, and its process is difficult is stranded, well imagines.Existing shortcoming is cost height and expense height, therefore universalness comprehensively.Existing design has many disappearances, and the utility model designer will obtain a manufacture method that is more suitable for the carbon fiber cylinder of industrial community demand via the improvement of this manufacture method.
Therefore this has novelly alleviated the problem that background technology met with, and hoping to provide one to have the novel of progressive to industrial community.
Summary of the invention
At the deficiencies in the prior art, the purpose of this utility model is: a kind of carbon fiber roller frame that is used for mechanically is provided, endeavour to research and develop and create a kind of easy manufacturing and the cheap carbon fiber cylinder of expense, hope can offer the more economical structure of panel manufacture one and have more competitive selection.
For achieving the above object, the technical solution adopted in the utility model is:
A kind of carbon fiber roller frame that is used for mechanically, it is characterized in that: it includes: a stainless steel tube, its inner peripheral has a carbon fiber layer; Mouth piece before one, first end is provided with conjugate foramen, and second end is the piston part, and described piston part is located in the described stainless steel tube, is located at an end of described carbon fiber layer; One back mouth piece, an end is the piston part, is located at the other end of described carbon fiber layer; Described carbon fiber layer and described forward and backward mouth piece are attached to described stainless steel tube inside respectively.
Preferable, technique scheme can also be added following technical characterictic:
Described front and back mouth piece is a metal material.
The length of described carbon fiber layer is the length that equals described stainless steel tube.
Described carbon fiber layer is to roll into the pipe structure.
Mouth piece before described, first end forms a clamping part in outer rim, and second end also is provided with a clamping part, and described clamping part is arranged with a carbon fiber sheet respectively.
Described back mouth piece, two ends all are provided with clamping part, and described clamping part is arranged with a carbon fiber sheet respectively.
The clamping part of described mouth piece is stepped.
Compared with prior art, adopt the advantage that the utlity model has of technique scheme to be:
1. the utility model is that production is quick and with low cost, and can make product general and change and increase industrial competitiveness.
2. the utility model only must carry out single processing after moulding, simplifies its processing procedure really.
3. the utility model is via high pressure blow-gas and compression molding and carbon fiber layer, carbon fiber sheet and mouth piece are molded in the stainless steel tube.
4. the utility model does not weld outside need not entrusting, and can save the time cost of waiting for material and the traffic cost that transports material.
Description of drawings
Fig. 1 is existing specific embodiment scheme drawing;
Fig. 2 is the scheme drawing of the utility model specific embodiment;
Fig. 3 is the member scheme drawing of the carbon fiber cylinder of the utility model first embodiment;
Fig. 4 carries out the scheme drawing of high pressure blow-gas for the carbon fiber cylinder of the utility model first embodiment;
Fig. 5 is the member scheme drawing of the carbon fiber cylinder of the utility model second embodiment;
Fig. 6 carries out the scheme drawing of high pressure blow-gas for the carbon fiber cylinder of the utility model second embodiment.
Description of reference numerals: 10-mould; 11-hollow die cavity; 12-corrosion-resistant steel cave; 13-seals the cave; 14-valve cave; The 20-stainless steel tube; The 30-carbon fiber layer; Mouth piece before the 41-; The 411-conjugate foramen; The 412-piston part; Mouth piece behind the 42-; The 421-piston part; The 50-valve; The 60-mould; 61-hollow die cavity; The 62-recess; Mouth piece before the 71-; The 711-conjugate foramen; The 712-clamping part; The 713-clamping part; Mouth piece behind the 72-; The 721-clamping part; The 722-clamping part; The 80-carbon fiber sheet.
The specific embodiment
The technology that relevant the utility model adopted, means and effect thereof are lifted a preferred embodiment now and are cooperated that graphic details are as follows.
The carbon fiber roller frame that the utility model is used for mechanically is as described below:
As shown in Figure 3, Figure 4, it includes:
One stainless steel tube 20, its inner peripheral have a carbon fiber layer 30;
It is piston part 412 that one preceding mouth piece 41, the first ends are provided with conjugate foramen 411, the second ends, and described piston part 412 is located in the described stainless steel tube 20, is located at an end of described carbon fiber layer 30;
One back mouth piece 42, one ends are piston part 421, are located at the other end of described carbon fiber layer 30;
Described carbon fiber layer 30 is attached to described stainless steel tube 20 inside respectively with described forward and backward mouth piece 41,42.
With reference to Fig. 2, be the scheme drawing of the utility model carbon fiber roller frame manufacture method.And be to obtain the method that the utility model can adopt may further comprise the steps:
Getting the raw materials ready, please be the member scheme drawing of this later-model carbon fiber cylinder simultaneously with reference to Fig. 3, prepares mouth piece 41 before secondary two mould 10, a stainless steel tube 20, the carbon fiber layer 30,, a back mouth piece 42 and a valve 50.Wherein said mould 10 has a hollow die cavity 11, and described hollow die cavity 11 is to include a corrosion-resistant steel cave 12, two to seal a cave 13 and a valve cave 14.And the internal diameter size that described two corrosion-resistant steel caves 12 cover is the external diameter that equals described stainless steel tube 20, described two to seal the internal diameter size that cave 13 covers be the external diameter that equals described forward and backward mouth piece 41,42, and the internal diameter size that described two valve caves 14 cover is the external diameter that equals described valve 50.
Described stainless steel tube 20 is customized nominal outer diameter for being scheduled to, and cuts the drum length that is predetermined.
Described carbon fiber layer 30 is implemented the length identical with described stainless steel tube 20, is wound into tubular, and is located in described stainless steel tube 20 inside.And described carbon fiber layer 30 also can roll into the pipe structure earlier.
Go into mould, described stainless steel tube 20 sheathed described carbon fiber layers 30, and make the piston part 412,421 of described front and back mouth piece 41,42 be located in two ends of described carbon fiber layer 30 respectively, and be the blank of carbon fiber cylinder.Described valve 50 is arranged on the conjugate foramen 411 of preceding mouth piece 41 of above-mentioned carbon fiber cylinder, and places it in the hollow die cavity 11 of a described die 10 wherein, and covers with another die 10.
High pressure blow-gas (as shown in Figure 4) at the described stainless steel tube 20 that is with carbon fiber layer 30, makes described carbon fiber layer 30 be attached to described stainless steel tube 20 inside because of Gas Support expands by described valve 50 high pressure blow-gas.
Mold pressing heating, described carbon fiber layer 30 are attached to stainless steel tube 20 inside via air blowing, and described mould 10 is being sent into pressurized, heated, and described stainless steel tube 20, carbon fiber layer 30 and front and back mouth piece 41,42 are one-body molded to be the carbon fiber cylinder and make.
Moulding, above-mentioned carbon fiber cylinder only need micro-refacing after one-body molded, make it reach high precision.
With reference to Fig. 5, Fig. 6, be the member scheme drawing of this novel second embodiment.Its appearance of carbon fiber cylinder of aforementioned first embodiment is all with metallic cover, can't judge whether to have the carbon fiber material via visual in its appearance, thereby the utility model designer develops another kind can be judged by its outward appearance, it has the carbon fiber material, and makes user's identification fast when buying and taking.The difference of described second embodiment and first embodiment is as described below:
As Fig. 5, shown in Figure 6, described preceding mouth piece 71, its first end also forms a clamping part 712, the second ends and is provided with a clamping part 713 in outer rim, and described clamping part 712,713 is arranged with a carbon fiber sheet 80 respectively.Described back mouth piece 72, two ends all are provided with clamping part 721,722, and described clamping part 721,722 is arranged with a carbon fiber sheet 80 respectively.The clamping part the 712,713,721, the 722nd of described mouth piece 71,72, stepped.
The manufacture method that the utility model carbon fiber roller frame second embodiment can adopt may further comprise the steps:
Get the raw materials ready, prepare mould 60, a stainless steel tube 20, a carbon fiber layer cloth 30, one preceding mouth piece 71, a back mouth piece 72, four carbon fiber sheets 80 and a valve 50 of two of pairs.Wherein said mould 60 forms a hollow die cavity 61, and described hollow die cavity 61 is to be semicolumn groove shape, and a wall of described hollow die cavity 61 and described mould 60 forms a recess 62.The diameter dimension of described hollow die cavity 61 is to equal described stainless steel tube 20, and length is slightly to be longer than described stainless steel tube 20.
Go into mould, sheathed described carbon fiber layer 30 in the above-mentioned stainless steel tube 20, described front and back mouth piece 71,72 2 end clamping parts 712,713,721,722, be arranged with described carbon fiber sheet 80 respectively, and be located in 30 li of described carbon fiber layers, and be the blank of carbon fiber cylinder, make described valve 50 be arranged in described before the conjugate foramen 711 of mouth piece 71.Carbon fiber cylinder after the combinations thereof is placed on the hollow die cavity 61 of a described die 60 wherein, and covers with another die 60.
High pressure blow-gas (as shown in Figure 6), be with described carbon fiber layer 30 in the described stainless steel tube 20, and respectively implementing described front and back mouth piece 71,72 in two ends of described carbon fiber layer 30, each two end at described front and back mouth piece 71,72 respectively are arranged with described carbon fiber sheet 80.Valve 50 high pressure blow-gas by mouth piece 71 before being arranged in make described carbon fiber layer 30 be attached to described stainless steel tube 20 inside because of Gas Support expands in described carbon fiber cylinder.And the clamping part 713,722 of mouth piece 71,72 before and after described carbon fiber sheet 80 is fastened on.
Mold pressing heating, described carbon fiber layer 30 are attached to stainless steel tube 20 inside via air blowing, and described mould 60 is being sent into pressurized, heated, and described stainless steel tube 20, carbon fiber layer 30 and front and back mouth piece 71,72 are one-body molded to be the carbon fiber cylinder and make.
Moulding, above-mentioned carbon fiber cylinder only need slight refacing after one-body molded, can reach high precision.
This later-model carbon fiber roller frame that is used for mechanically, being the composition of stainless steel tube and carbon fiber layer, and having the weight-saving basic demand, is the stainless steel tube that can select the predetermined outer diameter size for use, sheathed described carbon fiber layer, and be arranged with mouth piece at two ends, and insert mould, it is molded in the stainless steel tube through high pressure blow-gas and mold pressing heating, and finally only need its surface of light pruning, proofread and correct its degree of precision and get final product, the goods that this kind is simple in structure can reach the most effective processing procedure and least cost.The utility model need not weld and repeatedly processing repeatedly, and can accelerate its speed of production, and reduces its productive costs.And second embodiment of the present utility model and fast identification be the carbon fiber cylinder.
More than explanation is just illustrative for the utility model, and it is nonrestrictive, those of ordinary skills understand, under the situation of the spirit and scope that do not break away from claim and limited, can make many modifications, variation or equivalence, but but all will fall within the claim restricted portion of the present utility model.
Claims (7)
1. carbon fiber roller frame that is used for mechanically, it is characterized in that: it includes:
One stainless steel tube, its inner peripheral has a carbon fiber layer;
Mouth piece before one, first end is provided with conjugate foramen, and second end is the piston part, and described piston part is located in the described stainless steel tube, is located at an end of described carbon fiber layer;
One back mouth piece, an end is the piston part, is located at the other end of described carbon fiber layer;
Described carbon fiber layer and described forward and backward mouth piece are attached to described stainless steel tube inside respectively.
2. the carbon fiber roller frame that is used for mechanically according to claim 1 is characterized in that: described front and back mouth piece is a metal material.
3. the carbon fiber roller frame that is used for mechanically according to claim 1 is characterized in that: the length of described carbon fiber layer is the length that equals described stainless steel tube.
4. the carbon fiber roller frame that is used for mechanically according to claim 1 is characterized in that: described carbon fiber layer is to roll into the pipe structure.
5. the carbon fiber roller frame that is used for mechanically according to claim 1 is characterized in that: mouth piece before described, and first end forms a clamping part in outer rim, and second end also is provided with a clamping part, and described clamping part is arranged with a carbon fiber sheet respectively.
6. the carbon fiber roller frame that is used for mechanically according to claim 1 is characterized in that: described back mouth piece, and two ends all are provided with clamping part, and described clamping part is arranged with a carbon fiber sheet respectively.
7. according to claim 5 or the 6 described carbon fiber roller frames that are used for mechanically, it is characterized in that: the clamping part of described mouth piece is stepped.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620166474 CN200995905Y (en) | 2006-12-28 | 2006-12-28 | Carbon-fibre drum structure for machinery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620166474 CN200995905Y (en) | 2006-12-28 | 2006-12-28 | Carbon-fibre drum structure for machinery |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN200995905Y true CN200995905Y (en) | 2007-12-26 |
Family
ID=38994336
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200620166474 Expired - Fee Related CN200995905Y (en) | 2006-12-28 | 2006-12-28 | Carbon-fibre drum structure for machinery |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN200995905Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20130299071A1 (en) * | 2012-05-11 | 2013-11-14 | Asustek Computer Inc. | Manufacturing method of composite material |
-
2006
- 2006-12-28 CN CN 200620166474 patent/CN200995905Y/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20130299071A1 (en) * | 2012-05-11 | 2013-11-14 | Asustek Computer Inc. | Manufacturing method of composite material |
| US9242446B2 (en) * | 2012-05-11 | 2016-01-26 | Asustek Computer Inc. | Manufacturing method of composite material |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN100566920C (en) | Method for accurately manufacturing pattern sector block of radial tire segmented mold | |
| CN103522021A (en) | Spinning forming process of extra-high-voltage shielding cover | |
| CN105033284B (en) | The method of synchronous processing rear axle housing welded assembly both ends ring flange | |
| CN201573052U (en) | Thin-arm gear machining tyre | |
| CN201970129U (en) | Tool used for machining annular thin plate | |
| CN105414297A (en) | Asynchronous stagger spinning machining method | |
| CN101234465A (en) | Ball valve core expansion method | |
| CN102059529A (en) | Excircle processing method of glass mold blank | |
| CN200995905Y (en) | Carbon-fibre drum structure for machinery | |
| CN109483165A (en) | A kind of wheel retainer processing technology | |
| CN203470653U (en) | Anti-wrinkling mould for bent pipe production through strong back auxiliary pushing | |
| CN100443251C (en) | Method for making large-dimension holed memorial coin (medal) and die thereof | |
| CN103817164A (en) | Hot extrusion mold for porous thin-walled aluminum-alloy tube | |
| CN202447463U (en) | Thin-walled cylinder part channeling tool | |
| CN101579827A (en) | Method for tooling large-diameter rubber-plastic sealing semi-finished product on vertical lathe | |
| CN101648239B (en) | Slotting master mould of shockproof antiseep folding type self-plugging rivet | |
| CN210817234U (en) | Auxiliary combined core rod for forging step inner hole cylinder type forge piece | |
| CN103433689A (en) | Machining process of rod-like iron core | |
| CN2592305Y (en) | Special shaping tool of die-free rapid shaping for metal plate | |
| CN102009328A (en) | Method for manufacturing oil pump gear by powder metallurgy | |
| CN103358090B (en) | A kind of processing technology of clavate thin-walled parts | |
| CN102909303B (en) | A kind of screw mold one two rushes cover and processing technology thereof | |
| CN201315008Y (en) | Developing magnetic roller aluminum pipe | |
| CN101602238A (en) | Die and processing method thereof | |
| CN101972924B (en) | Silica gel bracelet die manufacturing method and die |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20071226 Termination date: 20111228 |