CN100566920C - The accurate manufacture process of adjustable module tracery sector blocks of meridian tire - Google Patents
The accurate manufacture process of adjustable module tracery sector blocks of meridian tire Download PDFInfo
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- CN100566920C CN100566920C CNB2008100263209A CN200810026320A CN100566920C CN 100566920 C CN100566920 C CN 100566920C CN B2008100263209 A CNB2008100263209 A CN B2008100263209A CN 200810026320 A CN200810026320 A CN 200810026320A CN 100566920 C CN100566920 C CN 100566920C
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Abstract
The present invention relates to a kind of method of the accurate manufacturing to adjustable module tracery sector blocks of meridian tire.Reform traditional of the present invention is earlier the machine-shaping of whole steel pattern ring, carved pattern, the last processing method that with wire cutting machine tool pattern ring is cut into the decorative pattern secter pat of some five equilibriums again, adopt blanking separately earlier, forge and press each decorative pattern secter pat blank, and blank carried out roughing, determine datum level, relend the interior profile of each physical dimension, decorative pattern, die cavity tyre tread and the decorative pattern secter pat external diameter that help tool shelf and specific purpose tool bucket processing decorative pattern secter pat, adopt the assembly unit of conventional tool bucket to put in order secondary decorative pattern secter pat at last, processing decorative pattern secter pat interior diameter.The present invention can guarantee the geometric accuracy and the dimensional accuracy of mold cavity, and cooperates between each decorative pattern secter pat closely, and each decorative pattern secter pat closes up the composition surface uniformity between each decorative pattern secter pat of back, forms a very complete annulus die cavity.
Description
Technical field:
The present invention relates to a kind of method of the accurate manufacturing to adjustable module tracery sector blocks of meridian tire.
Background technology:
The mould manufacturing method that present many mould manufacturer generally adopts is: earlier whole steel pattern ring according to figure paper size and required precision machine-shaping, carved pattern, finally pattern ring is cut into the decorative pattern secter pat of some five equilibriums with wire cutting machine edge of bed radial direction, these decorative pattern secter pats are fixed on the circumferential slide block, these decorative pattern secter pat inner chambers have just formed the outline of tire behind the matched moulds again.Outward appearance looks like a full circle like this, but in fact this is a polygon of being pieced together by the plurality of sections circular arc, such shortcoming is: pattern ring cutting back is because stress release, form error appears in cut surface, in order to eliminate error, also to carry out grinding the not only time-consuming even cooperation of taking a lot of work but also being difficult to guarantee the decorative pattern secter pat decorative pattern secter pat cut surface and end face, influence the geometric accuracy and the presentation quality of tire, thereby reduce the balance quality that tire is run at high speed greatly.
The mould manufacturer that has then adopts at first rough turn the internal and external circumference of steel pattern ring and two side faces, the even surplus that leaves of each size, then rough turn pattern ring is cut into the decorative pattern secter pat of some five equilibriums along radial direction, end face to each decorative pattern secter pat carries out fine finishining and is spliced into annulus again, carry out profile and carved pattern in the finish turning again, separate the decorative pattern secter pat at last, be separately fixed on the corresponding slide block, thereby form adjustable mold cavity.Though the method for mfg. moulding die can solve the gap uniformity of decorative pattern secter pat mating surface like this, thereby form regular annulus die cavity, repeatedly repeat yet operation has appearred again in this method, the accumulation of error is also many, time-consuming, as to take a lot of work, take material shortcoming; Equally, owing to stress release, also there is the warpage error behind the carved pattern.
Summary of the invention:
The objective of the invention is to provide the accurately new technology of manufacturing of a radial adjustable module tracery sector blocks, this technology can be guaranteed the geometric accuracy and the dimensional accuracy of mold cavity, cooperate between each decorative pattern secter pat closely thereby make, assemble the total backlash of the some die joints in back between 0.10mm-0.15mm to guarantee mould decorative pattern secter pat.
The present invention comprises following operation:
(1) blanking, forge and press each decorative pattern secter pat blank, each one of blank all leaves allowance;
(2) processing decorative pattern secter pat lower surface, brill screw hole, roughing die joint;
(3) be benchmark with decorative pattern secter pat lower surface, assembly unit on tool shelf, finish turning decorative pattern secter pat overall diameter and fin, the overall diameter size leaves allowance by drawing, allowance can be 1-2mm, and the processing of this operation can be divided into a whole set of decorative pattern secter pat the 2-3 group and process;
(4) be benchmark with lower surface and the overall diameter that processes, assembly unit is on the specific purpose tool bucket, and profile to drawing requires size in the finish turning decorative pattern secter pat height decorative pattern, and decorative pattern secter pat interior diameter leaves allowance, and allowance can be 1-2mm;
(5) processing decorative pattern secter pat die cavity tyre tread, the processing of this operation can be divided into some groups with a whole set of decorative pattern secter pat and process, certainly, also can process one by one, there is multiple decorative pattern to save for a tire, the decorative pattern secter pat of identical decorative pattern joint can be processed as one group;
(6) each decorative pattern secter pat two flank side surface of fine finishining;
(7) die cavity with completion of processing is a benchmark, and finish turning decorative pattern secter pat external diameter is to the figure paper size;
(8) with the whole secondary decorative pattern secter pat of conventional tool bucket assembly unit, processing decorative pattern secter pat interior diameter, this operation institute accepted standard instrument bucket and the described specific purpose tool bucket of operation (4), its difference is internal diameter size, the internal diameter of conventional tool bucket equates with the figure paper size of decorative pattern secter pat external diameter, and the internal diameter of the described specific purpose tool bucket of operation (4) is answered the internal diameter of overgauge instrument bucket, and promptly internal diameter should equate with the external diameter of the decorative pattern secter pat that leaves allowance.
The present invention, described tool shelf can be an annular disc, dish is provided with the top shoulder, and is provided with and the corresponding assembling through hole of decorative pattern secter pat lower surface screw hole.
The present invention, described instrument bucket is a cylinder, its lower end is provided with the base ring that contacts with decorative pattern secter pat lower surface, at the staving inwall, be provided with the groove that adapts with decorative pattern secter pat fin, on the bucket wall, be provided with and the corresponding assembling through hole of decorative pattern secter pat outer wall screw hole.
The present invention can guarantee the geometric accuracy and the dimensional accuracy of mold cavity, and cooperates between each decorative pattern secter pat closely, and the total backlash of decorative pattern secter pat assembling back die joint is between 0.10mm-0.15mm.Because each decorative pattern secter pat closes up the composition surface uniformity between each decorative pattern secter pat of back, form a very complete annulus die cavity, thereby improve the power performance of the radial that is vulcanized and the performance of presentation quality and dynamic and static balance, to adapt to the needs of galloping.
In addition, the present invention be owing to can select the blanking of high-quality steel for use, and through forging and pressing processing, not only improves the compaction rate of steel, also improves the processability of steel, adopts the materials processing of casting steel circle to compare with tradition, and the quality of its decorative pattern secter pat is better.
The present invention not only is suitable for the processing of five equilibrium decorative pattern secter pat, also is suitable for the not processing of five equilibrium decorative pattern secter pat; Not only be adapted to the processing of same decorative pattern secter pat, also be adapted to the processing that a tire has multiple different decorative pattern joint secter pats.And, there is the processing of multiple different decorative pattern joint secter pats to have more advantage in the processing of five equilibrium decorative pattern secter pat not and the tire.
Description of drawings:
Fig. 1, Fig. 2 are the organigram of embodiment decorative pattern secter pat;
Fig. 3, Fig. 4 are the structure principle chart of tool shelf;
Fig. 5, Fig. 6 are the structure principle chart of instrument bucket;
Fig. 7 is the schematic diagram of decorative pattern secter pat assembly unit on tool shelf;
Fig. 8 is the schematic diagram of decorative pattern secter pat assembly unit on the instrument bucket;
Among the figure, 10, profile 18, die cavity tyre tread 19, fin 20, tool shelf 21, assembling through hole 22, top shoulder 30, instrument bucket 31, base ring 32, assembling through hole 33, interior diameter 34, groove in decorative pattern secter pat 11,12 screw holes 13, lower surface 14, upper surface 15, overall diameter 16, interior diameter 17, decorative pattern.
The specific embodiment:
With reference to accompanying drawing, the manufacture method of present embodiment adjustable module tracery sector blocks of meridian tire (present embodiment is nine five equilibrium decorative pattern secter pats) comprises following manufacturing procedure:
(1) blanking, forge and press each decorative pattern secter pat blank, each one of blank all leaves allowance;
(2) processing decorative pattern secter pat lower surface 13; Bore screw hole 11 and 12; The roughing die joint;
(3) be benchmark with decorative pattern secter pat lower surface, assembly unit on tool shelf 20, finish turning decorative pattern secter pat overall diameter 15 and fin 19, the overall diameter size is stayed allowance 2mm by drawing;
(4) be benchmark with lower surface 13 and the overall diameter that processes, assembly unit is on the specific purpose tool bucket, and profile 17 to drawing requires size in finish turning decorative pattern secter pat height 14 and the decorative pattern, processing decorative pattern secter pat interior diameter, and decorative pattern secter pat interior diameter 16 stays allowance 2mm;
(5) processing decorative pattern secter pat die cavity tyre tread 18;
(6) each decorative pattern secter pat two flank side surface of fine finishining;
(7) die cavity with completion of processing is a benchmark, finish turning decorative pattern secter pat external diameter 15 to figure paper sizes;
(8) with the whole secondary decorative pattern secter pat 10 of conventional tool bucket 30 assembly units, processing decorative pattern secter pat interior diameter 16.
The tool shelf that present embodiment adopts as shown in Figure 3 and Figure 4, it is an annular disc, dish is provided with the top shoulder 22 that matches with decorative pattern secter pat 10 interior diameters 16 (this diameter dimension should contain allowance), and is provided with and the corresponding assembling through hole 21 of decorative pattern secter pat 10 lower surface screw holes 11.
The instrument bucket that present embodiment adopts comprises two kinds in specific purpose tool bucket and conventional tool bucket, shape as shown in Figure 5 and Figure 6, the instrument bucket is a cylinder, its inwall 33 adapts with the external diameter of decorative pattern secter pat 10, its lower end is provided with the base ring 31 that contacts with decorative pattern secter pat lower surface 13, at the staving inwall, is provided with the groove 34 that adapts with decorative pattern secter pat fin 19, on the bucket wall, be provided with the assembling through hole 32 corresponding with decorative pattern secter pat outer wall screw hole 12.The difference of conventional tool bucket and specific purpose tool bucket is internal diameter size, the internal diameter of conventional tool bucket equates with the figure paper size of decorative pattern secter pat external diameter, and the internal diameter of specific purpose tool bucket is answered the internal diameter of overgauge instrument bucket, and promptly internal diameter should equate with the external diameter of the decorative pattern secter pat that leaves allowance.
Claims (3)
1, a kind of accurate manufacture process of adjustable module tracery sector blocks of meridian tire is characterized in that comprising following operation:
(1) blanking, forge and press each decorative pattern secter pat blank, each one of blank all leaves allowance;
(2) processing decorative pattern secter pat lower surface (13), brill screw hole (11,12), roughing die joint;
(3) be benchmark with decorative pattern secter pat lower surface, assembly unit on tool shelf (20), finish turning decorative pattern secter pat overall diameter (15) and fin (19), the overall diameter size leaves allowance by drawing;
(4) be benchmark with lower surface (13) and the overall diameter that processes, assembly unit is on the specific purpose tool bucket, and profile (17) requires size to drawing in finish turning decorative pattern secter pat height (14) and the decorative pattern, and decorative pattern secter pat interior diameter (16) stays allowance;
(5) processing decorative pattern secter pat die cavity tyre tread (18);
(6) each decorative pattern secter pat two flank side surface of fine finishining;
(7) die cavity with completion of processing is a benchmark, and finish turning decorative pattern secter pat external diameter (15) is to the figure paper size;
(8) with the whole secondary decorative pattern secter pat (10) of conventional tool bucket (30) assembly unit, processing decorative pattern secter pat interior diameter (16).
2, the accurate manufacture process of adjustable module tracery sector blocks of meridian tire according to claim 1, it is characterized in that: described tool shelf (20) is an annular disc, dish is provided with top shoulder (22), and is provided with the assembling through hole (21) corresponding with decorative pattern secter pat (10) lower surface screw hole (11).
3, the accurate manufacture process of adjustable module tracery sector blocks of meridian tire according to claim 1 and 2, it is characterized in that: described instrument bucket is a cylinder, its inwall (33) adapts with the external diameter of decorative pattern secter pat (10), its lower end is provided with the base ring (31) that contacts with decorative pattern secter pat lower surface (13), at the staving inwall, be provided with the groove (34) that adapts with decorative pattern secter pat fin (19), on the bucket wall, be provided with the assembling through hole (32) corresponding with decorative pattern secter pat outer wall screw hole (12).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2008100263209A CN100566920C (en) | 2008-02-05 | 2008-02-05 | The accurate manufacture process of adjustable module tracery sector blocks of meridian tire |
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| Application Number | Priority Date | Filing Date | Title |
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| CNB2008100263209A CN100566920C (en) | 2008-02-05 | 2008-02-05 | The accurate manufacture process of adjustable module tracery sector blocks of meridian tire |
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| CN101224541A CN101224541A (en) | 2008-07-23 |
| CN100566920C true CN100566920C (en) | 2009-12-09 |
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Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101890625B (en) * | 2010-05-19 | 2011-12-14 | 山东金利轮胎装备有限公司 | Manufacturing method of pattern ring of segmented mold of radial tyre |
| CN102000951B (en) * | 2010-11-10 | 2011-12-21 | 沈阳子午线轮胎模具有限公司 | Processing technology of aluminum pattern block for tire mold |
| IN2015DN02118A (en) * | 2012-12-28 | 2015-08-14 | Michelin & Cie | |
| FR3014349B1 (en) * | 2013-12-06 | 2016-10-21 | Michelin & Cie | METHOD OF CUTTING SECTIONS FOR PNEUMATIC MOLDS |
| CN105364432B (en) * | 2014-08-26 | 2017-10-31 | 无锡格瑞斯精密机械有限公司 | A kind of processing technology of rim roll machine mould parts |
| CN106270763B (en) * | 2016-08-25 | 2018-12-18 | 山东豪迈机械科技股份有限公司 | A kind of pattern blocks of tire mold blanking cutting method |
| CN106826126A (en) * | 2017-02-21 | 2017-06-13 | 新兴铸管股份有限公司 | A kind of grade of ejector sleeve flange 30 point processing technology |
| CN111604656B (en) * | 2020-06-05 | 2021-05-25 | 山东玲珑机电有限公司 | Method for processing pattern block of tire mold |
| CN113714740A (en) * | 2021-08-28 | 2021-11-30 | 泉州精镁科技有限公司 | Upper disc cutting and upper disc seat processing technology of single-sided knitting machine |
| CN115415755A (en) * | 2022-10-12 | 2022-12-02 | 中航动力株洲航空零部件制造有限公司 | Anti-deformation machining process for thin-wall parts of engine |
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