CN200995448Y - Aggregate storage transferring system for CA mortar puddle mixer - Google Patents

Aggregate storage transferring system for CA mortar puddle mixer Download PDF

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Publication number
CN200995448Y
CN200995448Y CN 200720006024 CN200720006024U CN200995448Y CN 200995448 Y CN200995448 Y CN 200995448Y CN 200720006024 CN200720006024 CN 200720006024 CN 200720006024 U CN200720006024 U CN 200720006024U CN 200995448 Y CN200995448 Y CN 200995448Y
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CN
China
Prior art keywords
feed bin
aggregate
compartment
warehouse
mortar
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Expired - Lifetime
Application number
CN 200720006024
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Chinese (zh)
Inventor
王桂鹃
张永昕
郭志东
邓小连
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Fujian South Highway Machinery Co Ltd
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Fujian South Highway Machinery Co Ltd
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Priority to CN 200720006024 priority Critical patent/CN200995448Y/en
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Publication of CN200995448Y publication Critical patent/CN200995448Y/en
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Abstract

An aggregate storage and conveying system for CA mortar moving and mixing vehicle includes a carriage, a warehouse positioned in the carriage and for aggregate storing, a measuring warehouse and a conveying spiral machine which is tipsily positioned between the warehouse and the measuring warehouse. Wherein, the tail of the conveying spiral machine is communicated, fixed and connected with the bottom of the warehouse. The utility model is characterized in that the warehouse is fixed to the inner anterior part of the carriage, and the top of the corresponding carriage is provided with an feeding port which is communicated with an inner cavity of the warehouse; the feeding port is provided with a seal cover which can be opened or closed; the discharge port of the conveying spiral machine is flexibly connected with the feeding port of the measuring warehouse by a pipe connector; the pipe connector of the discharge port of the conveying spiral machine is provided with a pneumatic butterfly valve; the lower part of the warehouse is provided with an arch axis; the bottom side of the carriage at the posterior below is provided with a reducer; the arch axis is parallelly positioned right above the conveying spiral machine and connected with the reducer; the warehouse is provided with a material level device and a temperature testing device.

Description

CA mortar trucd mixer stores induction system with aggregate
Technical field
The utility model relates to used for high-speed railway CA mortar and moves trucd mixer, particularly a kind of used for high-speed railway CA mortar move trucd mixer aggregate store induction system.
Background technology
No slag track plate hight speed railway, its ballastless track system is by forming at vertical interconnective track loading plate.On roadbed, the track loading plate is laid on above the hydraulicity concrete bearing bed or is laid on above the bituminous concrete bearing bed.On bridge structure, the track loading plate is laid on above the seat concrete plate.After the discharging of track loading plate finishes, adopt the calibration system accurate adjustment.After the accurate adjustment, the space of a 2-4cm is arranged between hydraulicity concrete bearing bed end face and track plate bottom surface, this space will be filled up with a kind of special asphalt cement mortar.For this reason, the track loading plate leaves three circular ports, pours into asphalt cement mortar by these three holes.The good fluidity that sees through asphalt cement mortar can guarantee that the space between hydraulicity concrete bearing bed and the track loading plate can fill up fully.In order to carry out bottom grouting, the side of each track loading plate must seal, and only carries out the bottom grouting of a plate at every turn.Side seal adopts a kind of special, stable cement mortar, the sealing of side has opening near being in the corner of mid-plate and track loading plate, carrying out the air of bottom grouting time space can get rid of from opening, whether these openings also have the another one function, just can be used for the inspection plate base space to fill fully.Asphalt cement mortar is the element of a key in the plate-type slag-free orbit system based on its property.
Show by the different tests that the grout blanket asphalt mortar, bituminous mortar that allows to use is carried out, because asphalt mortar, bituminous mortar has just lost in the short period of time can be with its characteristic that no slag track plate is in the milk by quality requirement, stirring mortar and to transport to the building site be impossible in fixing mixing plant; Stir at fixing mixing plant and to count out too to the experiment in building site with the pump pump then.Therefore be necessary to develop movably asphalt cement mortar trucd mixer, the material of this trucd mixer portability necessity directly stirs, pours into the performance and the construction quality of accomplishing without any letup and guaranteeing mortar at the scene.Grout and mortar is a kind of special CA mortar, this CA mortar is a kind ofly to mix a kind of elasticity roadbed material that other several macromolecular materials form by pitch, the Main Ingredients and Appearance of its aggregate must use natural sand or machine-processed sand, and strict to aggregate, aggregate measuring accuracy and stability directly have influence on the combination property of mortar product, and the aggregate storing/conveying system is that the CA mortar moves the very important corollary equipment of mixing plant.And existing mortar aggregate stores the specific (special) requirements that conveying equipment is difficult to satisfy the CA mortar, therefore, designs a kind of high-speed railway asphalt mortar, bituminous mortar that is applicable to and moves the aggregate storage induction system of trucd mixer, seems very necessary.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, provides a kind of CA mortar to move trucd mixer and stores induction system with aggregate, can store a plurality of aggregates that recycle safely, and the reliable aggregate of precisely carrying, and guarantees the measuring accuracy and the stability of aggregate.
The CA mortar moves trucd mixer and stores induction system with aggregate, comprise the compartment, be installed in the feed bin, measuring chute and the inclination that are used to store aggregate in the compartment and be installed in the conveyor screw machine that is used to carry aggregate between feed bin and the measuring chute, the conveyor screw drive end unit is connected fixedly connected with the feed bin bottom, it is characterized in that: described feed bin is installed in the interior front portion in compartment, corresponding compartment end face is provided with the charging aperture that is communicated with the feed bin inner chamber, and charging aperture is equiped with seal cover to be opened/closed; The discharging opening of described conveyor screw machine is flexible coupling by the charging aperture of pipe joint and measuring chute, the pipe joint installing Pneumatic butterfly valve of conveyor screw machine discharging opening; The bottom is equiped with and breaks on the bottom surface, compartment of arch axis, the back lower place and installs reductor in the feed bin, and broken arch axis is parallel to be positioned at directly over the helical axis of conveyor screw machine, and broken arch axis and reductor are in transmission connection; Feed bin is furnished with material level device and temperature measuring equipment.
The width on described feed bin top is suitable with the width of interior, and the bottom of feed bin is taper, and feed bin upper port and compartment end face are tightly connected; Device has a plurality of vibrators and helps the gas dish on the sidewall of feed bin bottom.Help the gas dish to be fixed on the installing hole of feed bin sidewall by nut, help the video disc and the feed bin madial wall of gas dish to form an enclosure space, its air inlet is connected with gas-distribution pipe, gases at high pressure enter the enclosure space of video disc and feed bin madial wall by air inlet, high pressure sprays from the gas dish, will blow off attached to the aggregate on the feed bin inwall.
Too much overflow or the very few normal feed that influences for the aggregate storage capacity that prevents feed bin, described material level device comprises high and low level-sensing device; The high charge level meter is installed in the middle and upper part of feed bin sidewall, and its probe stretches in the feed bin; Low level-sensing device is installed in the middle and lower part of feed bin sidewall, and its probe stretches in the feed bin.Aggregate is entered in the feed bin through charging aperture by the powder jar, and when dry mash was layed onto the probe that reaches the high charge level meter, the high charge level meter gave the alarm, and the prompting aggregate is full, stops charging; In process of production, when dry mash was lower than the probe of material level, low level-sensing device gave the alarm, and the prompting aggregate has arrived low spot, needed to increase aggregate and could guarantee to produce.
The above-mentioned aggregate storage induction system of being located in the compartment is used to store aggregate and aggregate is transported in the measuring chute, and aggregate is quantitatively sent in the stirring host that is installed in rear portion in the compartment after the measuring chute accurate measurement again and stirred.This aggregate stores the confined space that the induction system maximization makes full use of the compartment, and the aggregate memory space of feed bin can provide the consumption of a plurality of circulations, and the charging aperture of feed bin is located at the compartment end face, and feed operation is easy; Assembling broken arch axis in bottom in the feed bin directly over the helical axis, reducing motor drives broken arch axis low speed rotation, broken arch arm stirs aggregate, guarantee that aggregate drops in the conveyor screw machine smoothly, stirring by broken arch axis, can prevent that aggregate arch camber, blanking are smooth and easy, prevent from aggregate segregation from simultaneously aggregate fully to be stirred.The timely feeding of conveyor screw machine guarantees the continuous operate as normal of pitch dry powder trucd mixer; The discharging of conveyor screw is accurately controlled in the Pneumatic butterfly valve control, makes measuring accuracy reach requirement, has guaranteed the accuracy of carrying.The temperature measuring equipment of installing control aggregate guarantees that aggregate performance is constant in the feed bin in predetermined temperature range.
Description of drawings
Below in conjunction with accompanying drawing the utility model is described in further detail.
Fig. 1 is the structural representation that the CA mortar moves trucd mixer.
Fig. 2 is a structural representation of the present utility model.
Fig. 3 is the vertical view after Fig. 2 removes the compartment top board.
Fig. 4 be among Fig. 2 feed bin along A to enlarged diagram.
The specific embodiment
With reference to Fig. 1.The CA mortar moves trucd mixer, comprise breakdown trailer 10, tractor-trailer chassis 20 and compartment 30, supporting being useful on stirred 13 functional parts producing the CA mortar in the compartment 30: additive liquid storage metering system, water liquid storage metering system, emulsified asphalt liquid storage metering system, aggregate store induction system, aggregate transmission measurement system, container apparatus, hydraulic power levelling device, stirring host, finished product materials device, lifting device, generating set, air generation plants, control system; The complete technological requirement that satisfies production CA mortar fully of each component function.The aggregate transmission measurement system is a grouting CA mortar with the very important metering conveying equipment of mobile trucd mixer.Grouting is a kind of special mortar with the CA mortar, with one of other mortars obviously difference be aggregate stability, temperature and dose accuracy are required high especially, the service behaviour of aggregate storage induction system directly influences the quality of mortar product.It is the important component part that the CA mortar moves trucd mixer that aggregate stores induction system, and it is mainly used to store aggregate, and aggregate is transported in the measuring chute.The memory space of aggregate is the consumption of a plurality of circulations, utilizes the reliable feeding of conveyor screw machine to guarantee the continuous operate as normal of trucd mixer.The CA mortar that the utility model is provided moves trucd mixer and stores induction system with aggregate and be described in detail below:
With reference to Fig. 1.The CA mortar moves trucd mixer and stores induction system with aggregate, comprises feed bin 1, conveyor screw axle 2, Arch-Breaking Device 3 and material level device, temperature measuring equipment, auxiliary arch breaking apparatus and dust arrester.
With reference to Fig. 1, Fig. 2, Fig. 4.Feed bin is fixedly welded in the compartment 30 anterior, and the top of feed bin 1 is that rectangular build, bottom are taper, and conical lower portion is provided with feed opening 11; The inner width in the upper width of feed bin 1 and compartment 30 is suitable, and the top board in the upper end of feed bin 1 and compartment 1 is tightly connected, and the compartment top board corresponding with feed bin 1 inner chamber offers three charging apertures 12, and each charging aperture 12 sets seal cover 13 to be opened/closed respectively.One side of seal cover 13 is along being movably hinged by hinge and charging aperture 12, and closely covers by pressing handle 131 and to establish charging aperture 12, is provided with rubber weather strip between seal cover 13 and the charging aperture 12.Charging aperture 12 is arranged in 30 tops, compartment, is exposed to the sun and rain, and therefore requires seal cover 13 that good sealing will be arranged, and prevents that moisture from entering in the feed bin 1, causes hardening of aggregate.During the aggregate can, open seal cover, powder jar discharging opening is directly docked with the feed bin charging aperture, the aggregate in the powder jar is in charging aperture enters feed bin, and feed bin can store the required aggregate consumption of a plurality of circulations; After can finishes, utilize pressing handle to close seal cover.
With reference to Fig. 2, Fig. 3, Fig. 4.Too much overflow or the very few normal feed that influences for the aggregate storage capacity that prevents feed bin 1, the material level device comprises high and low level-sensing device 41,42.High charge level meter 41 is installed in the top of feed bin 1 front side wall, and its probe stretches in the feed bin; Low level-sensing device 42 is installed in the bottom of feed bin 1 one sidewalls, and its probe stretches in the feed bin.In charging aperture 12 entered feed bin 1, when aggregate was layed onto the probe that reaches the high charge level meter, high charge level meter 41 gave the alarm aggregate by the powder jar, and the prompting aggregate is full, stops charging; In process of production, when aggregate was lower than the probe of level-sensing device, low level-sensing device 42 gave the alarm, and the prompting aggregate has arrived low spot, needed to increase aggregate and could guarantee to produce.
With reference to Fig. 1, Fig. 2.Conveyor screw machine 2 is made up of motor 21, feed pipe 22 and the helical axis 23 that is installed in vertically in the feed pipe; Feed pipe 22 tilts to be installed between measuring chute 40 and the feed bin 1, and motor 21 is packed on compartment 10 inner bottom surfaces of feed bin 1 back lower place, is connected by chain drive between the overhanging tail end of helical axis 23 and the motor 21, and motor 21 passes through chain drive helical axis 23 and rotates.The afterbody of feed pipe 22 is fixedlyed connected with feed bin 1 bottom, and feed pipe 22 tube walls corresponding with feed bin feed opening 11 are provided with charging aperture and are communicated with feed bin 1 inside; The head end bottom of feed pipe 22 is provided with discharging opening 21, and discharging opening 221 installs the pipe joint 51 that has Pneumatic butterfly valve 52, and discharging opening 221 is flexible coupling by the charging aperture 401 of pipe joint 51 with measuring chute 40.During 2 feedings of conveyor screw machine, butterfly valve 52, motor 21 are opened, the aggregate that is stored in the feed bin 1 falls into feed pipe 22 from feed opening 11, motor 21 drives helical axis 23 and sends in the measuring chute 40 through discharging opening 221, pipe joint 51 along feed pipe propelling movement aggregate, when sending into aggregates in the measuring chute 40 and reaching scheduled volume, Pneumatic butterfly valve 52 is closed automatically, guarantees accurate feeding; So repeat a plurality of circulations.
Referring to figs. 1 through Fig. 4.Arch-Breaking Device 3 comprises brokenly arch axis 31 and is installed on reductor 32 on the bottom surface, compartment, feed bin 1 back lower place, and broken arch axis 31 and reductor 32 are connected by chain drive.Broken arch axis 31 be positioned at helical axis 23 directly over, and it is parallel with helical axis 23, its two ends are rotatably supported on the forward and backward support 33,34 that is packed in feed bin front and back lower sidewall by bearing, are equiped with brokenly arch arm 35 on the broken arch axis 31 between the feed bin 1 front and back sidewall.Reductor 32 drives broken arch axis 32 low speed rotation by chain, and the broken arch arm 35 on the broken arch axis stirs aggregate, guarantees that aggregate drops in the feed pipe 22 of conveyor screw machine smoothly.Broken arch axis 31 has three effects, and the one, prevent the aggregate arch camber, the 2nd, prevent aggregate segregation, the 3rd, stir aggregate.
Referring to figs. 1 through Fig. 4.Auxiliary arch breaking apparatus comprises the electric vibrator 61 on a plurality of sidewalls that are distributed in feed bin 1 tapered lower portion and helps gas dish 62, when aggregate can not fall on attached to feed bin 1 inner barn wall, Vibration on Start-up device 61 shakes aggregate fall or uses and to help gas dish 62 that aggregate is blown off, and guarantees that blanking is smooth and easy.As shown in Figure 2, help gas dish 62 to be fixed on feed bin 1 sidewall by nut, form a closed air chamber between the video disc that helps gas dish 62 and corresponding feed bin 1 bulkhead, help the air inlet of gas dish 62 to be connected with tracheae 7, tracheae 7 passes through filtering pressure reducing valve 71, magnetic valve 72 is connected with source of the gas.The high pressure draught of tracheae 7 enters air chamber from the air inlet that helps the gas dish, and when reaching certain air pressure, air-flow is gone out air chamber alluvium material from the video disc periphery, and simultaneously air-flow causes that video disc trembles, and then reaches broken and encircle the aggregate that blows off.Help gas dish 62 to be made by the high-wearing feature material, self-cleaning fully in the work, and noiselessness, installation and maintenance are easy and simple to handle, are exclusively used in the broken arch of powder or little grainy material.
With reference to Fig. 2, Fig. 4.Temperature measuring equipment is will control aggregate in predetermined temperature range, guarantees that aggregate performance is constant.Temperature measuring equipment is a temperature sensor 8, and the head of temperature sensor 8 is fixed on feed bin 1 lower sidewall, and its probe stretches in the feed bin 1 and keeps often contacting with aggregate, measures the temperature of aggregate in the feed bin 1 in real time.
Referring to figs. 1 through Fig. 4.Dust arrester comprises the deduster 9 that is installed in the compartment, feed bin 1 bulkhead top, conveyor screw machine feed pipe 22 middle parts and measuring chute 40 tops are respectively equipped with dedusting mouth 91,92,93, each dedusting mouth 91,92,93 connects deduster 9 imports by sweep-up pipe 94 respectively, and deduster 9 outlet connection dust-exhausting ports stretch out the dust flue 95 outside the compartment.Deduster 9 is concentrated the dust that produces in the aggregate course of conveying through dust flue 95 by sweep-up pipe 94 and is discharged outside the compartment 10, plays desirable dust removing effects, guarantees the clean and tidy of 10 inside, compartment.

Claims (5)

1, the CA mortar moves trucd mixer and stores induction system with aggregate, comprise the compartment, be installed in the feed bin, measuring chute and the inclination that are used to store aggregate in the compartment and be installed in the conveyor screw machine that is used to carry aggregate between feed bin and the measuring chute, the conveyor screw drive end unit is connected fixedly connected with the feed bin bottom, it is characterized in that: described feed bin is installed in the interior front portion in compartment, corresponding compartment end face is provided with the charging aperture that is communicated with the feed bin inner chamber, and charging aperture is equiped with seal cover to be opened/closed; The discharging opening of described conveyor screw machine is flexible coupling by the charging aperture of pipe joint and measuring chute, the pipe joint installing Pneumatic butterfly valve of conveyor screw machine discharging opening; The bottom is equiped with and breaks on the bottom surface, compartment of arch axis, the back lower place and installs reductor in the feed bin, and broken arch axis is parallel to be positioned at directly over the helical axis of conveyor screw machine, and broken arch axis and reductor are in transmission connection; Feed bin is furnished with material level device and temperature measuring equipment.
2, aggregate according to claim 1 stores induction system, and it is characterized in that: the width on described feed bin top is suitable with the width of interior, and the bottom of feed bin is taper, and feed bin upper port and compartment end face are tightly connected; Device has a plurality of vibrators and helps the gas dish on the sidewall of feed bin bottom.
3, aggregate according to claim 1 stores induction system, and it is characterized in that: the charging aperture of described compartment end face has three.
4, aggregate according to claim 1 stores induction system, and it is characterized in that: described material level device comprises high and low level-sensing device; The high charge level meter is installed in the middle and upper part of feed bin sidewall, and its probe stretches in the feed bin; Low level-sensing device is installed in the middle and lower part of feed bin sidewall, and its probe stretches in the feed bin.
5, aggregate according to claim 1 stores induction system, it is characterized in that: deduster also is housed in the described compartment, described feed bin bulkhead top, conveyor screw machine feed pipe middle part are respectively equipped with the dedusting mouth, two dedusting mouths connect the deduster import by sweep-up pipe respectively, and deduster outlet connection dust-exhausting port stretches out the dust flue outside the compartment.
CN 200720006024 2007-01-08 2007-01-08 Aggregate storage transferring system for CA mortar puddle mixer Expired - Lifetime CN200995448Y (en)

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CN 200720006024 CN200995448Y (en) 2007-01-08 2007-01-08 Aggregate storage transferring system for CA mortar puddle mixer

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Application Number Priority Date Filing Date Title
CN 200720006024 CN200995448Y (en) 2007-01-08 2007-01-08 Aggregate storage transferring system for CA mortar puddle mixer

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102431095A (en) * 2011-07-28 2012-05-02 东莞市彩丽建筑维护技术有限公司 Mortar material storage method for mortar pump machine and mortar material storage device
CN101875213B (en) * 2009-11-16 2012-05-30 徐州天地重型机械制造有限公司 Dry sand intermediate bin of dry-mixed mortar plant
CN103612332A (en) * 2013-12-11 2014-03-05 三一汽车制造有限公司 Stirring device
CN112572265A (en) * 2019-09-29 2021-03-30 张国义 Multifunctional transport vehicle

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101875213B (en) * 2009-11-16 2012-05-30 徐州天地重型机械制造有限公司 Dry sand intermediate bin of dry-mixed mortar plant
CN102431095A (en) * 2011-07-28 2012-05-02 东莞市彩丽建筑维护技术有限公司 Mortar material storage method for mortar pump machine and mortar material storage device
CN103612332A (en) * 2013-12-11 2014-03-05 三一汽车制造有限公司 Stirring device
CN112572265A (en) * 2019-09-29 2021-03-30 张国义 Multifunctional transport vehicle

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Granted publication date: 20071226

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